Patent Grant
9856100
This application is based upon and claims the benefit of priority from the corresponding Japanese Patent Application No. 2015-194317 filed on Sep. 30, 2015, the entire contents of which are incorporated herein by reference.
The present disclosure relates to sheet guiding mechanisms and image forming apparatuses.
Generally, an image forming apparatus includes a sheet guiding mechanism configured to guide a sheet material as a medium for image formation along a conveying path. The sheet guiding mechanism includes a pair of sheet guide portions opposed to each other with the conveying path therebetween.
For example, the sheet guiding mechanism guides the sheet material between a registration roller pair and a transfer position. The transfer position is a position between an image carrier that carries a toner image and a transfer portion that transfers the toner image from the image carrier onto the sheet material.
If the direction in which the sheet material advances toward the transfer position varies, the image quality is adversely affected. Therefore, in the sheet guiding mechanism provided in the stage preceding the transfer position, it is important to accurately guide the sheet material to an intended direction.
A sheet guiding mechanism according to one aspect of the present disclosure includes a conveying path in which a sheet material is conveyed, a pair of first rotators, a pair of second rotators, a first sheet guide portion, a second sheet guide portion, a shaft member, and a plurality of guide rollers. The pair of first rotators is provided in the conveying path, and conveys the sheet material. The pair of second rotators is provided on a downstream side in a conveying direction of the sheet material relative to the pair of first rotators in the conveying path, and conveys the sheet material having been conveyed by the pair of first rotators. The first sheet guide portion is a portion that forms a guide surface configured to guide the sheet material, on a first side of the conveying path. The second sheet guide portion is a portion that forms a guide surface configured to guide the sheet material, on a second side of the conveying path. The shaft member is a member that extends along a width direction orthogonal to the conveying direction of the sheet material, and has both end portions supported by the second sheet guide portion. The plurality of guide rollers are rotatably supported by the shaft member and arranged along the width direction. The plurality of guide rollers are in contact with the sheet material conveyed in the conveying path, and rotate so as to follow the sheet material. The shaft member has flexibility such that the shaft member is bent by a pressure applied from the sheet material to the plurality of guide rollers when a tension is applied to the sheet material between the pair of first rotators and the pair of second rotators.
An image forming apparatus according to another aspect of the present disclosure includes the sheet guiding mechanism, and an image forming portion. The image forming portion forms an image on the sheet material conveyed by the sheet guiding mechanism.
This Summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description with reference where appropriate to the accompanying drawings. This Summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used to limit the scope of the claimed subject matter. Furthermore, the claimed subject matter is not limited to implementations that solve any or all disadvantages noted in any part of this disclosure.
Hereinafter, embodiments of the present disclosure will be described with reference to the accompanying drawings. It should be noted that the following embodiments are examples embodying the present disclosure and do not limit the technical scope of the present disclosure.
[First Embodiment]
First, the configuration of an image forming apparatus 10 according to a first embodiment will be described with reference to
The image forming apparatus 10 includes a sheet conveying mechanism 3, a developing unit 4, an optical scanning portion 5, a fixing portion 6, etc. in an apparatus body 100, and further includes a sheet feed portion 2 in a lower part of the apparatus body 100.
In the sheet feed portion 2, a sheet sending-out portion 22 sends out the sheet material 9 housed in a sheet cassette 21 to a first conveying path 301.
In the sheet conveying mechanism 3, a plurality of conveying roller pairs such as a first conveying roller pair 31 and a second conveying roller pair 32 convey the sheet material 9. The first conveying roller pair 31 conveys the sheet material 9 fed from the sheet feed portion 2, from the first conveying path 301 to a second conveying path 302.
A first direction D1 shown in each figure is a direction along a rotation shaft of each of the plurality of sheet conveying roller pairs such as the first conveying roller pair 31. The first direction D1 is a width direction orthogonal to the conveying direction of the sheet material 9. A second direction D2 is a horizontal direction orthogonal to the first direction D1. A third direction D3 is a direction orthogonal to the first direction D1 and the second direction D2, and is an up-down direction.
The second conveying roller pair 32 rotates forward to convey the sheet material 9 along the second conveying path 302 and discharges the sheet material 9 to a discharge tray 101. The second conveying roller pair 32 can reversely rotate to change the direction of the sheet material 9, whereby the sheet material 9 is conveyed to a third conveying path 303 that merges into the first conveying path 301.
The developing unit 4 includes a drum-like photosensitive member 41, a charging portion 42, a developing portion 43, a transfer portion 45, a cleaning portion 47, etc. The photosensitive member 41 rotates, and the surface of the photosensitive member 41 is uniformly charged by the charging portion 42.
The optical scanning portion 5 performs scanning with laser light, thereby to write an electrostatic latent image onto the surface of the photosensitive member 41. The developing portion 43 develops the electrostatic latent image by using toner. Thus, a toner image is formed on the surface of the photosensitive member 41. The photosensitive member 41 is an example of an image carrier that rotates while carrying the toner image.
The transfer portion 45, in the first conveying path 301, rotates with the sheet material 9 being nipped between itself and the photosensitive member 41, and transfers the toner image from the photosensitive member 41 onto the sheet material 9 while conveying the sheet material 9. In the following description, a position at which the toner image is transferred from the image carrier onto the sheet material 9 is referred to as a transfer position P0. In the present embodiment, the transfer position P0 is a position between the photosensitive member 41 and the transfer portion 45. The transfer portion 45 shown in
The cleaning portion 47 removes the toner remaining on the surface of the photosensitive member 41. In the fixing portion 6, a heating roller 61 and a pressure roller 62 rotate with the sheet material 9 being nipped therebetween. Thus, the heating roller 61 heats the sheet material 9 on which the image has been formed, thereby to fix the toner image onto the sheet material 9.
In the present embodiment, a sheet guiding mechanism 1 is disposed between the first conveying roller pair 31 and the transfer position P0 in the first conveying path 301. The sheet guiding mechanism 1 guides the sheet material 9 conveyed by the first conveying roller pair 31, along the first conveying path 301.
The first conveying roller pair 31 provided in the stage preceding to the transfer position P0 is a registration roller pair. The first conveying roller pair 31 is temporarily stopped at a timing when the roller pair 31 nips a leading end of the sheet material 9, and adjusts a timing to send the sheet material 9 to the transfer position P0. The timing at which the sheet material 9 reaches the first conveying roller pair 31 is determined on the basis of a detection result of a sheet detection sensor 8 provided on the upstream side in the conveying direction of the sheet material 9 in the first conveying path 301.
A portion of the first conveying path 301 between the first conveying roller pair 31 and the transfer position P0 is a curved conveying path. That is, the transfer position P0 is present in a position deviated from an extended line in the direction in which the first conveying roller pair 31 feeds the sheet material 9. In the following description, the portion of the first conveying path 301 between the first conveying roller pair 31 and the transfer position P0 is referred to as a curved conveying path 300. The curved conveying path 300 according to the present embodiment is a curved path. The curved conveying path 300 is an example of the curved portion of the first conveying path 301.
The first conveying roller pair 31 is an example of a pair of first rotators which rotates with the sheet material 9 being nipped therebetween, thereby to convey the sheet material 9. The sheet guiding mechanism 1 guides the sheet material 9 conveyed by the first conveying roller pair 31, along the curved conveying path 300.
The sheet guiding mechanism 1 includes a first sheet guide portion 11 and a second sheet guide portion 12 opposed to each other. The first sheet guide portion 11 forms, outside the curved conveying path 300, a guide surface 11g which guides the sheet material 9 conveyed. The guide surface 11g is a surface, on the curved conveying path 300 side, of the first sheet guide portion 11. The second sheet guide portion 12 forms, inside the curved conveying path 300, a guide surface 12g which guides the sheet material 9 conveyed.
In other words, the surfaces, opposed to each other, of the first sheet guide portion 11 and the second sheet guide portion 12 form the curved conveying path 300. The outside and the inside of the curved conveying path 300 are examples of a first side and a second side of the curved conveying path 300, respectively.
In the present embodiment, the sheet guiding mechanism 1 guides the sheet material 9 which enters obliquely upward, in the horizontal direction or obliquely downward. Accordingly, the first sheet guide portion 11 forms the guide surface 11g which guides the sheet material 9, on the upper side of the curved conveying path 300, while the second sheet guide portion 12 forms the guide surface 12g which guides the sheet material 9, on the lower side of the curved conveying path 300. The guide surface 12g is a surface, on the curved conveying path 300 side, of the second sheet guide portion 12.
The photosensitive member 41 and the transfer portion 45 are an example of a pair of second rotators which rotates with the sheet material 9, having passed through the sheet guiding mechanism 1, being nipped therebetween, thereby to convey the sheet material 9. Conveyance of the sheet material 9 is transferred from the first conveying roller pair 31 to the photosensitive member 41 and the transfer portion 45.
It is also conceivable that, in the transfer portion 45, a rotator which rotates with the sheet material 9 being nipped between itself and the drum-like photosensitive member 41 is an endless belt. The developing unit 4, the optical scanning portion 5, and the fixing portion 6 are an example of an image forming portion which forms an image on the sheet material 9 conveyed by the sheet guiding mechanism 1.
The peripheral speed of the photosensitive member 41 and the transfer portion 45 is slightly higher than the peripheral speed of the first conveying roller pair 31. In this case, the sheet material 9 which is passing through the sheet guiding mechanism 1 is subjected to a small tension F0 (refer to
By the way, with size reduction of the image forming apparatus 10, the sheet guiding mechanism 1 is often provided in a curved conveying path such as the curved conveying path 300. In this case, a tension is applied to the sheet material 9 due to the sheet conveying portions on the upstream side and the downstream side, in the sheet conveying direction, of the sheet guiding mechanism 1, whereby the sheet material 9 is likely to be strongly rubbed against the second sheet guide portion 12.
In the present embodiment, the sheet conveying portion on the upstream side in the sheet conveying direction is the first conveying roller pair 31, and the sheet conveying portion on the downstream side in the sheet conveying direction is the photosensitive member 41 and the transfer portion 45.
When a friction applied from the sheet guiding mechanism 1 to the sheet material 9 is great, problems such as degradation of image quality and generation of paper powder from the sheet material 9 are likely to occur due to variation in the conveying speed of the sheet material 9.
Further, in the sheet guiding mechanism 1 provided in the stage preceding to the transfer position P0, if the space between the first sheet guide portion 11 and the second sheet guide portion 12 is small, the conveying path is narrow, and variation in the advancing direction of the sheet material 9 toward the transfer position P0 is reduced.
However, when the space between the first sheet guide portion 11 and the second sheet guide portion 12 is small, the sheet material 9 is strongly rubbed against the pair of sheet guide portions 11 and 12, and the aforementioned problems become significant.
Further, when the tension is applied to the sheet material 9 in the curved conveying path 300, wrinkles are likely to be generated on the sheet material 9 in the downstream-side sheet conveying portion. Particularly when the sheet material 9 is thin, wrinkles are more likely to be generated on the sheet material 9.
The sheet guiding mechanism 1 is a mechanism capable of reducing the friction applied to the sheet material 9 and reducing variation in the advancing direction of the sheet material 9 when the sheet material 9 is guided along a curved conveying path. Further, when the sheet guiding mechanism 1 is adopted, wrinkles are less likely to be generated on the sheet material 9. Hereinafter, sheet guiding mechanism 1 will be described in detail.
[Sheet Guiding Mechanism 1]
As shown in
As shown in
In the second sheet guide portion 12, an opening 121 is formed along the first direction D1. For example, the opening 121 is formed in a band shape along the first direction D1.
The shaft member 13 is a rod-shaped member formed along the first direction D1. Both end portions of the shaft member 13 are supported by bearing portions 122 provided at two positions in the second sheet guide portion 12, respectively.
The bearing portions 122 are provided near the both ends, in the first direction D1, of the opening 121 of the second sheet guide portion 12. For example, in the second sheet guide portion 12, the member forming the guide surface 12g is a metal member, and the bearing portions 122 made of a synthetic resin are mounted to the metal member.
It is also conceivable that portions of the metal member are the bearing portions 122. It is also conceivable that the member forming the guide surface 12g is a synthetic resin member.
The shaft member 13 is a single member formed so as to extend from the position near one end, in the first direction D1, of the opening 121 of the second sheet guide portion 12 to the position near the other end thereof. For example, it is conceivable that the shaft member 13 is a relatively thin metal member. Alternatively, the shaft member 13 may be a synthetic resin member.
As shown in
As shown in
A gap is formed between the first sheet guide portion 11 and each of the plurality of guide rollers 14. That is, the plurality of guide rollers 14 guide the sheet material 9 to the path near the first sheet guide portion 11 in the curved conveying path 300.
Then, the plurality of guide rollers 14 and portions, downstream of the position of the guide rollers 14, of the first sheet guide portion 11 and the second sheet guide portion 12 guide the leading end of the sheet material 9 to a target position P1. The target position P1 is the transfer position P0 or a position near the transfer position P0.
In the examples shown in
Since the curved conveying path 300 is narrowed by the plurality of guide rollers 14, variation in the advancing direction of the sheet material 9 toward the transfer position P0 is reduced. In addition, since the plurality of guide rollers 14 rotate so as to follow the moving sheet material 9, the friction applied to the sheet material 9 is reduced.
As shown in
As shown in
Accordingly, the sheet material 9 slightly curves such that the center portion thereof in the first direction D1 is displaced toward the second sheet guide portion 12 side (refer to
The sheet guiding mechanism 1 further includes a shaft deformation restricting portion 15. When the center portion, in the first direction D1, of the shaft member 13 is displaced due to bending of the shaft member 13, the shaft deformation restricting portion 15 restricts the range of the displacement.
The shaft deformation restricting portion 15 includes: a displacement portion 151 mounted to the center portion, in the first direction D1, of the shaft member 13; and a displacement restricting portion 152 fixed to, for example, a main body portion of the transfer unit 450. The displacement portion 151 is formed so as to protrude from the second sheet guide portion 12 to the side opposite to the first sheet guide portion 11. The displacement restricting portion 152 restricts the range of displacement of the displacement portion 151, thereby to restrict the range within which the center portion, in the first direction D1, of the shaft member 13 can be displaced.
As shown in
The first displacement restricting portion 1521 is formed across a gap with respect to a surface, on the side opposite to the curved conveying path 300, of the displacement portion 151. The center portion of the shaft member 13 can be displaced only within a range until the displacement portion 151 comes into contact with the first displacement restricting portion 1521, on the side opposite to the curved conveying path 300.
That is, the first displacement restricting portion 1521 restricts, to a predetermined range, the range in which the center portion of the shaft member 13 is displaced so as to be retracted from the curved conveying path 300 due to bending of the shaft member 13. Thus, the sheet material 9 is prevented from being excessively curved in the first direction D1 when the tension F0 is applied to the sheet material 9.
The second displacement restricting portion 1522 is formed in contact with a surface, on the downstream side in the sheet conveying direction, of the displacement portion 151. Therefore, the center portion of the shaft member 13 cannot be displaced toward the downstream side in the sheet conveying direction.
That is, the second displacement restricting portion 1522 restricts displacement of the center portion of the shaft member 13 in the conveying direction of the sheet material 9 due to bending of the shaft member 13. Thus, the shaft member 13 is prevented from bending in the conveying direction of the sheet material 9.
For example, in the case where the leading end of the sheet material 9 hits the guide roller 14, even when the shaft member 13 is subjected to a pressure from the upstream side to the downstream side in the sheet conveying direction, the shaft member 13 does not bend in the conveying direction of the sheet material 9. As a result, the advancing direction of the sheet material 9 is prevented from varying due to bending of the shaft member 13.
The third displacement restricting portion 1523 is formed in contact with a surface, facing the curved conveying path 300, of the displacement portion 151. Therefore, the center portion of the shaft member 13 cannot be displaced toward the first sheet guide portion 11.
That is, the third displacement restricting portion 1523 restricts displacement of the center portion of the shaft member 13 toward the first sheet guide portion 11 due to bending of the shaft member 13. Thus, the shaft member 13 is prevented from bending toward the first sheet guide portion 11.
For example, in the case where the leading end of the sheet material 9 hits the guide roller 14, even when the shaft member 13 is subjected to a pressure toward the first sheet guide portion 11, the shaft member 13 does not bend toward the first sheet guide portion 11. As a result, the advancing direction of the sheet material 9 is prevented from varying due to bending of the shaft member 13.
The fourth displacement restricting portion 1524 is formed in contact with a surface, on the upstream side in the sheet conveying direction, of the displacement portion 151. Therefore, the center portion of the shaft member 13 cannot be displaced to the upstream side in the sheet conveying direction.
That is, the fourth displacement restricting portion 1524 restricts displacement of the center portion of the shaft member 13 in the direction opposite to the conveying direction of the sheet material 9 due to bending of the shaft member 13. Thus, the shaft member 13 is prevented from bending in the direction opposite to the conveying direction of the sheet material 9.
As described above, the displacement restricting portion 152 guides the displacement portion 151 mounted to the center portion of the shaft member 13, along the linear direction orthogonal to the conveying direction of the sheet material 9, so that the displacement portion 151 can be reciprocally displaced within a certain restriction range. Thus, the direction in which the center portion of the shaft member 13 bends is restricted to the direction in which the center portion of the shaft member 13 retracts from the curved conveying path 300. Further, the maximum amount of bending of the shaft member 13, that is, the maximum amount of displacement of the center portion of the shaft member 13 is also restricted within a certain range.
[Second Embodiment]
Next, the configuration of an image forming apparatus 10A according to a second embodiment will be described with reference to
In
The image forming apparatus 10A is a tandem-type image forming apparatus, and is a color printer. Therefore, the image forming apparatus 10A includes a plurality of developing units 4 corresponding to colors of cyan, magenta, yellow, and black, respectively. The optical scanning portion 5 writes the electrostatic latent image on the photosensitive member 41 of each of the plurality of developing units 4.
The tandem-type image forming apparatus 10A further includes an intermediate transfer belt 48, a secondary transfer portion 49, and a secondary cleaning portion 480, in addition to the components of the image forming apparatus 10.
In the image forming apparatus 10A, the transfer portion 45 of each of the plurality of developing units 4 transfers the toner image on the surface of the photosensitive member 41, onto the intermediate transfer belt 48. Thereby, the toner images of the plurality of colors are formed on the intermediate transfer belt 48.
In the second conveying path 302, the secondary transfer portion 49 transfers, onto the sheet material 9, the toner images of the plurality of colors formed on the intermediate transfer belt 48. The secondary cleaning portion 480 removes the toner remaining on the intermediate transfer belt 48.
In the image forming apparatus 10A, the intermediate transfer belt 48 is also an example of the image carrier which rotates while carrying the toner image. In addition, the secondary transfer portion 49 is an example of the transfer portion which transfers the toner image from the image carrier onto the sheet material 9.
A transfer position P0 in the image forming apparatus 10A is a position between the intermediate transfer belt 48 and the secondary transfer portion 49. The secondary transfer portion 49 transfers the toner image on the surface of the intermediate transfer belt 48 onto the sheet material 9, in the first conveying path 301 to which the sheet feed portion 2 feeds the sheet material 9 in the cassette 21.
In the present embodiment, the sheet guiding mechanism 1 is provided in the curved conveying path 300, between the first conveying roller pair 31 and the transfer position P0, of the first conveying path 301. In the present embodiment, the first conveying path 301 is formed along the longitudinal direction.
Also in the image forming apparatus 10A, similarly to the image forming apparatus 10, the first conveying roller pair 31 is an example of a pair of first rotators which rotates with the sheet material 9 being nipped therebetween to convey the sheet material 9. The sheet guiding mechanism 1 guides, along the curved conveying path 300, the sheet material 9 conveyed by the first conveying roller pair 31.
Further, in the image forming apparatus 10A, the intermediate transfer belt 48 and the secondary transfer portion 49 are an example of a pair of second rotators which rotates with the sheet material 9, having passed through the sheet guiding mechanism 1, being nipped therebetween, thereby to convey the sheet material 9. Conveyance of the sheet material 9 is transferred from the first conveying roller pair 31 to the intermediate transfer belt 48 and the secondary transfer portion 49. The peripheral speed of the intermediate transfer belt 48 and the secondary transfer portion 49 is slightly higher than the peripheral speed of the first conveying roller pair 31.
The secondary transfer portion 49 shown in
Also in the case where the sheet guiding mechanism 1 is applied to the tandem-type image forming apparatus 10A, the same effects as those of the image forming apparatus 10 can be achieved.
[Application Examples]
In the embodiments described above, it is also conceivable that the sheet guiding mechanism 1 is applied to a conveying path other than the conveying path between the first conveying roller pair 31 and the transfer position P0.
For example, in the image forming apparatus 10, it is also conceivable that the sheet guiding mechanism 1 is provided in a conveying path between the transfer position P0 and the fixing portion 6. In this case, the photosensitive member 41 and the transfer portion 45 are an example of the pair of first rotators, and the heating roller 61 and the pressure roller 62 in the fixing portion 6 are an example of the pair of second rotators.
Likewise, it is also conceivable that, in the image forming apparatus 10A, the sheet guiding mechanism 1 is provided in the conveying path between the transfer position P0 and the fixing portion 6. In this case, the intermediate transfer belt 48 and the secondary transfer portion 49 are an example of the pair of first rotators, and the heating roller 61 and the pressure roller 62 in the fixing portion 6 are an example of the pair of second rotators.
Further, it might be considered that the sheet guiding mechanism 1 is provided in a conveying path along a plane. For example, it is conceivable that, in the image forming apparatus 10, the conveying path between the first conveying roller pair 31 and the transfer position P0 is a conveying path along a plane.
Further, it is conceivable that the plurality of guide rollers 14 protrude toward the first sheet guide portion 11 with respect to a plane including the transfer position P0 and the plane at which the pair of first conveying rollers 31 contact with each other. In this case, since the plurality of guide rollers 14 are present, the sheet material 9 is guided along a path passing around the plurality of guide rollers 14, that is, a substantially curved path.
When the tension F0 is applied to the sheet material 9, the shaft member 13 supporting the plurality of guide rollers 14 bends, and the sheet material 9 curves in the first direction D1. As a result, it is possible to achieve the same effects as those achieved in the case where the sheet guiding mechanism 1 is provided in a curved conveying path.
The sheet guiding mechanism and the image forming apparatus according to the present disclosure can be implemented by optionally combining the embodiment and the application examples as described above, or by modifying or partially omitting the embodiment and the application examples as appropriate within the scope of the disclosure defined by claims.
It is to be understood that the embodiments herein are illustrative and not restrictive, since the scope of the disclosure is defined by the appended claims rather than by the description preceding them, and all changes that fall within metes and bounds of the claims, or equivalence of such metes and bounds thereof are therefore intended to be embraced by the claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2015-194317 | Sep 2015 | JP | national |
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| 4889270 | Gomoll | Dec 1989 | A |
| 7669849 | Liu | Mar 2010 | B2 |
| 8991817 | Terao | Mar 2015 | B1 |
| 9056745 | Harada | Jun 2015 | B2 |
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| 20090166962 | Osakabe | Jul 2009 | A1 |
| 20140210160 | Akimatsu | Jul 2014 | A1 |
| Number | Date | Country |
|---|---|---|
| 07076435 | Mar 1995 | JP |
| Number | Date | Country | |
|---|---|---|---|
| 20170090383 A1 | Mar 2017 | US |
