Information
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Patent Grant
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6394447
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Patent Number
6,394,447
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Date Filed
Friday, September 15, 200024 years ago
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Date Issued
Tuesday, May 28, 200222 years ago
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Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 271 184
- 271 185
- 271 186
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International Classifications
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Abstract
A sheet inversion device for inverting a sheet that is fed in and for feeding out the inverted sheet has intermediate rollers, feed-in rollers, feed-out rollers, inversion rollers, and pressing guide members. The feed-in rollers are positioned on one side of the intermediate rollers to feed a sheet. The feed-out rollers are located on the other side of the intermediate rollers to feed the sheet. The inversion rollers are located to the rear in the feed-in direction upon the receipt of the force produced by the advance of a sheet slip across the sheet while rotating in the feed-out direction. The pressing guide members exert, with the inversion rollers, a sheet pressing force to counter the force transmitted by the sheet. In the sheet inversion device, the pressing faces of the pressing guide members have the same arced shape as have the outer circumferential faces of the inversion rollers.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a sheet inversion device provided in a copier that requires the alignment of pages in a multiple-copy process or the inversion of a sheet in double-side printing.
2. Description of the Related Art
A general example of this type of sheet inversion device is disclosed, for example, in Japanese Unexamined Patent Publication No. Hei 7-232848. In the inversion structure shown in
FIG. 24
, a feed-in roller
242
and a feed-out roller
243
both contact the circumferential outer surface of a clockwise rotating intermediate roller
241
. When a sheet
244
, sandwiched between the intermediate roller
241
and the feed-in roller
242
, is delivered, the sheet
244
is fed along a guide plate
245
after being deflected obliquely upward by an opposed belt
246
, and defines an inclined inversion path
247
between the guide plate
245
and the opposed belt
246
.
When the trailing end of the sheet
244
is removed from between the intermediate roller
241
and the feed-in roller
242
, gravity causes the trailing end (lower end) of the sheet
244
to hang downward in the drawing. At this time, while the opposite belt
246
is rotated counterclockwise, the trailing end (lower end) of the sheet
244
is guided to and grasped by the intermediate roller
241
and the feed-out roller
243
, and is fed in the opposite direction.
However, because the conventional structure depends on gravity to shift sheets
244
introduced, along the inclined inversion path
247
, from the feed-in direction, and to position them for pickup and removal by the intermediate roller
241
and the feed-out roller
243
, the shifting of the sheets
244
for pickup by the intermediate roller
241
the feed-out roller
243
is not precisely performed and feeding failures occur.
Therefore, a sheet inversion device has been provided, wherein an inversion roller, which is rotated in the direction opposite to the sheet feed-in direction, and a pressing guide member, which applies a feed-in load to a sheet, are provided inside the inversion path, so that the inversion of the sheet does not depend on gravity.
However, in this case, since the inversion roller is rotated in the direction opposite to the sheet feed-in direction, the inversion roller applies the delivery force to the sheet in the opposite direction. As a result, if a sheet is thin, the leading edge of the sheet is bent or compressed when a strong holding pressure is applied by the inversion roller and the pressing guide member. And if a sheet is thick, a weak holding pressure applied by the inversion roller and the pressing guide member will not hold the sheet securely, and when the sheet is conveyed upward, its own weight may cause it to fall.
Additionally, for this device, while the sheet
244
is inverted, i.e., when the sheet
244
is released from the rollers
241
and
242
and before it is again sandwiched between the rollers
242
and
243
, the sheet
244
is free. Therefore, when the free sheet
244
drops of its own weight, while the feeding force of the belt
246
acts on it, the sheet
244
is skewed and is obliquely discharged. When stapling is required in the following process, sheets discharged in the skewed state would be stapled. To prevent this, the discharged sheets must be manually aligned, and when double-side copying is performed, images will be copied onto sheets that are skewed during the inversion process, so that the copying performance is deteriorated.
SUMMARY OF THE INVENTION
Since a large inertial feeding force is produced when a sandwiched sheet is linearly fed, and since the leading edge of a sheet tends bend when it contacts another member, it is an object of the present invention to provide a sheet inversion device that includes a retraction structure that can eliminate an overload applied to the leading edge of a sheet, so that the sheet can be smoothly inverted, regardless of its thickness.
It is another object of the present invention to provide a sheet inversion device that does not skew sheets, even when the sheets are free and feeding force is applied, and that can align sheets as they are discharged.
According to a first aspect of the present invention, a sheet inversion device for reversing the surfaces of a sheet that has been fed into said sheet inversion device, comprises:
a first roller, located at the start of an inversion path in the direction in which a sheet is input or output along said inversion path, that rotates in only one direction;
a second roller, arranged parallel to said first rollers, that rotates with said first roller so as to feed said sheet into said inversion path;
a third roller, located in parallel to said first rollers on the opposite side of said first rollers from said second rollers, that rotates with said first rollers to feed out and discharge said sheet from said inversion path;
a fourth roller, located inside said inversion path, for applying a feeding force, in a discharge direction relative to a sheet feeding force applied by said first and second rollers, that causes said fourth rollers to slip across said sheet; and
a pressing and guide member, for applying, with said fourth roller, a sheet pressing force that resists the advance of a sheet that is being fed;
wherein a pressing face of said pressing and guide member has the same arced shape as has the circumferential outer face of said fourth roller.
According to a second aspect of the present invention, in addition to the arrangement of the first aspect, said pressing guide member comprises a first member for applying a pressing force and a second member having the same shape as the outer circumferential face of said fourth roller; and wherein said second member is permitted to pivot in the feeding direction at a fulcrum position whereat said second member is supported by said first member.
According to a third aspect of the present invention, in addition to the arrangement of the second aspect, an intermediate portion of said second member is located at said fulcrum position, and an elastic member for adjusting a pivoting distance is employed to couple together said first member and the rear portion of said second member.
According to a fourth aspect of the present invention, a sheet inversion device for reversing the surfaces of a sheet that has been fed into said sheet inversion device, comprises:
a first roller, located at the start of an inversion path in the direction in which a sheet is input or output along said inversion path, that rotates in only one direction;
a second roller, arranged parallel to said first rollers, that rotate with said first roller so as to feed said sheet into said inversion path;
a third roller, located in parallel to said first rollers on the opposite side of said first rollers from said second rollers, that rotates with said first rollers to feed out and discharge said sheet from said inversion path;
a fourth roller, located inside said inversion path, for applying a feeding force, in a discharge direction relative to a sheet feeding force applied by said first and second rollers, that causes said fourth rollers to slip across said sheet; and
urging means for pushing said pressing guide member against said fourth roller upon the application of a force by said pivoting lever.
According to a fifth aspect of the present invention, sheet inversion device for reversing the surfaces of a sheet hat has been fed into said inversion device, comprises:
a first roller, located at the start of an inversion path in the direction in which a sheet is input or output along said inversion path, that rotates in only one direction;
a second roller, arranged parallel to said first rollers, that rotate with said first roller so as to feed said sheet into said inversion path;
a third roller, located in parallel to said first rollers on the opposite side of said first rollers from said second rollers, that rotates with said first rollers to feed out and discharge said sheet from said inversion path;
a fourth roller, located inside said inversion path, for applying a feeding force, in a discharge direction relative to a sheet feeding force applied by said first and second rollers, that causes said fourth rollers to slip across said sheet;
a rotary member, which is coaxially arranged with the rotary shaft of said fourth roller and which has a contact face that covers a part of said fourth roller, that is rotated and retracted when a driving force applied to a sheet being fed in is applied in turn to said rotary member as the leading edge of said sheet being fed in is pressed against said contact face; and
a pressing guide member for which, when rotation of said rotary member is halted, controls the position of said rotary member so as to suppress the pressing force exerted against said fourth roller, and for which, when said rotary member rotates and retracts, said position control is canceled so that the pressing force can be exerted with that of said fourth roller.
According to a sixth aspect of the present invention, in addition to the arrangement of one of the first to fourth aspects of the present invention, said pressing guide member includes an elastic retraction control member for, when a thin sheet is being fed in by said first and said second said rollers, retracting upon the application of a force produced by the advance of said thin sheet, and for, when a thick sheet is being fed in by said first and said second rollers, retracting upon the application of a force produced by the advance of said thick sheet, while increasing the power of an elastic support force in accordance with the thickness of said sheet.
According to the present invention, for sheet inversion, a sheet, introduced to and sandwiched between the first and the second rollers at the beginning of the inversion path, is fed into the inversion path, and its leading edge is advanced to and inserted between the fourth roller and the pressing guide member. At this time, the sheet is being fed along the inversion path while the pressing guide member applies a pressing force to counter the force exerted to advance the sheet. Then, when the trailing edge of the sheet is freed from the clasp of the first and the second rollers, and the entire sheet has been fed into the inversion path, a feeding force exerted in the opposite direction by the fourth roller is applied to the sheet, which is thereafter delivered in the feed-out direction to the first and the third rollers. In this fashion, the sheet is inverted and is discharged from the inversion path.
In this case, since the pressing face of the pressing guide member has the same arced shape as has the circumferential outer face of the fourth roller, when a thin, comparatively weak sheet is introduced into the inversion path, as it is fed in its leading edge slides along the arc shaped face of the guide member and the circumferential outer face of the fourth roller. Thus, the deflection of the pressing guide member is small, and an appropriate pressing force is applied to the thin sheet.
On the other hand, since in the feed-in direction a strong linear force is projected by a thick, heavy sheet as it is fed into the inversion path, and its leading edge pushes down and thereby increases the displacement of the pressing guide member and the strength of the pressing reaction force, a satisfactorily strong pressing force can be obtained for the thick sheet. As a result, it is possible to provide a variable pressing force that is exerted in consonance with the thickness of a sheet, so that a thin sheet is prevented from being bent or from being compressed, and a thick sheet can be securely held and smoothly inverted.
Furthermore, when the pressing guide member is divided into a first member that exerts a pressing force and a second member that is shaped to fit the circumferential outer face of the fourth roller, and when the second member is provided so that it can pivot like a teeter-tooter in the feeding direction at the fulcrum point, whereat it is supported by the first member, the second member is pivoted by the application of the force produced by the advancement of the sheet, and consequently, its leading edge is retracted, separated from the opposite fourth roller, and its rear end is pushed against the sheet. Therefore, during the process performed to feed the sheet past the fourth roller, at which time the greatest load is supposed to be imposed on the sheet, when the leading edge of the sheet passes the fourth roller, the rear end of the second member is pushed against the sheet, so that no load is imposed on the leading edge of the sheet, and a stable feeding operation can be performed without the sheet being bent or deformed.
In addition, in a case wherein the intermediate portion of the second member is provided at the fulcrum, and wherein an elastic member for adjusting the pivoting distance is employed to connect the rear end of the second member to the first member, when a thin sheet is fed in, the elastic member that elastically supports the second member comparatively weakly operates the pressing guide member and permits it to pivot, so that the thin sheet is appropriately pressed against and guided. Then, when a thick sheet is fed in, the first member performs the original guiding operation so as to appropriately press against and guide the thick sheet. As a result, a broad application range extending from a thin sheet to a thick sheet can be obtained for the sheet passing process.
Furthermore, in the case wherein there is provided a pivoting lever, which pivots and retracts upon the application of force produced by the advance of the sheet that is fed in by the first roller and the second roller, and an urging means for pushing the pressing guide member, upon the application of the pivoting force produced by the pivoting lever, an interlocking structure can be obtained. That is, the movement of the pivoting lever is interlocked with the advance of the sheet that is fed in along the inversion path, and in consonance with this movement, the urging means pushes the pressing guide member against the fourth roller. Therefore, as a thin sheet is fed in, a weak force is generated by the advance of the thin sheet and a small pressing force is exerted, while as a thick sheet is fed in, a strong force is generated by the advance of the thick sheet and a large pressing force is exerted. As a result, an appropriate pressing force can be automatically obtained in consonance with the thickness of a sheet that is handled.
Moreover, assume that in the above case there were provided a rotary member, positioned coaxially with the rotary shaft of the fourth roller, that could cover a part of the fourth roller and that had a contact face that would contact the leading edge of a sheet, so that the force produced by the advance of the sheet would rotate and retract the rotary member; and there were provided a pressing guide member that, when the rotation of the rotary member was halted, could adjust the position of the rotary member so as to suppress the pressing force exerted by the fourth roller, and that, when the rotary member was rotated and retracted, canceled the positional relationship with the rotary member and permitted a pressing force to be exerted by the fourth roller. In this case, the leading edge of a sheet that is fed in along the inversion path contacts the contact face of the rotary member but does not contact the fourth roller that is rotating in the feed-out direction. Thus, when the sheet is fed in, a load in the feed-out direction is not imposed by the fourth roller, and the sheet is fed smoothly. Thereafter, when the leading edge of the sheet pushes the rotary member away and passes the fourth roller, the rotary member rotates and retracts and clears the outer circumferential surface of the fourth roller. The sheet then receives the feed-out force through its contact with the outer circumferential face of the fourth roller, and when the application of the feed-in force is halted, the sheet is fed in reverse in the feed-out direction.
Also, assume that in the above case the pressing guide member that includes the elastic retraction control member is provided, and that when a thin sheet is fed in by the first and the second rollers, the pressing guide member is simply retracted upon the application of the force produced by the advance of the thin sheet, while when a thick sheet is fed in, the pressing guide member is retracted upon the application of the force produced by the advance of the thick sheet and the strength of the elastic support force is increased in consonance with the thickness of the sheet. In this case, when the thin sheet is fed in, the pressing guide member performs an ordinary pressing operation and appropriately presses and guides the thin sheet, and when the thick sheet is fed in, the elastic retraction control member increases the elastic support force of the pressing guide member and appropriately supports the thick sheet. As a result, an appropriate pressing force can be exerted in consonance with the weights of a thin sheet and a thick sheet.
According to a seventh aspect of the invention, a sheet inversion device for inverting a sheet and discharging the inverted sheet, comprises:
first rollers, located at the start of an inversion path in the direction in which a sheet is input or output along the inversion path, that rotate in only one direction;
second rollers, arranged parallel to the first rollers, that rotate with the first rollers so as to sandwich the sheet between them and to feed the sheet into the inversion path;
third rollers, located in parallel to the first rollers on the opposite side of the first rollers from the second rollers, that rotate with the first rollers to feed out and discharge the sheet from the inversion path;
fourth rollers, located inside the inversion path, for exerting a feeding force, in a discharge direction relative to a sheet feeding force exerted by the first and second rollers, that causes the fourth rollers to slip across the sheet; and
sheet control plates, located inside the inversion path, for holding the sheet at a predetermined position along the inversion path.
According to an eighth aspect of the invention, in addition to the arrangement of the seventh aspect, the sheet control plates are provided as pairs on both sides in consonance with the width of a sheet. In accordance with the positioning shift of the sheet that is delivered into the inversion path, the individual sheet control plates are moved horizontally, and are thereafter urged by urging means to return the sheet control plates to predetermined positions when the sheet is discharged.
According to a ninth aspect of the invention, in addition to the arrangement of the seventh aspect, the pairs of the sheet control plates are coupled in accordance with the width of the sheet, and are supported so as to be horizontally movable in consonance with the positioning shift of the sheet that is fed into the inversion path.
According to a tenth aspect of the invention, in addition to the arrangement of the ninth aspect, the sheet control plates are urged by the urging means so that the sheet control plates are returned to predetermined positions when the sheet is discharged.
According to an eleventh aspect of the invention, in addition to the arrangement of the seventh aspect, the pairs of the sheet control plates are provided in consonance with different sheet widths. The pairs of the sheet control plates are rotatably supported, so that when a sheet advances onto the corresponding pair of the sheet control plates, the pair of the sheet control plates are retracted.
According to a twelfth aspect of the invention, in addition to the arrangement of the seventh aspect, pairs of the sheet control plates are provided in a rib-shaped arrangement in accordance with different sheet widths. As a pair of the sheet control plates is positioned outward, the pair is higher than the other pair, which is positioned inward.
According to a thirteenth aspect of the invention, in addition to the arrangement of the seventh aspect, pairs of the sheet control plates are fitted around a rotary shaft at different angles in consonance with different sheet widths. As the rotary shaft is rotated, a specific pair of the sheet control plates can be selected in consonance with the width of a sheet that is fed into the inversion path.
According to a fourteenth aspect of the invention, in addition to the arrangement of the thirteenth aspect, a drive force is transmitted to the rotary shaft from a rotary shaft of the first rollers, which rotate in only one direction, via a unidirectional clutch, to which the reverse rotation of the first rollers is transmitted.
According to a fifteenth aspect of the invention, in addition to the arrangement of one of the seventh to the fourteenth aspects, each of the sheet control plates at the start of the inversion path is extended outward from the width of a corresponding sheet.
According to this invention, a sheet that is fed into the inversion path can be controlled at a predetermined position by using the sheet control plates. Thus, even when the sheet is released from the feeding rollers and is free of any feeding force, or when the feeding force in the discharge direction is applied to the free sheet by the rollers, the position of sheet that is discharged is controlled by the sheet control plates, so that skewing of the sheet is exactly prevented.
According to the eighth aspect, the sheet control plates can be individually moved and returned to their predetermined positions. Therefore, when the position of a sheet is shifted during feeding, or when the sheet is skewed due to a feeding failure, such a sheet can be accepted, and can also be returned to a predetermined position by the urging force. Thus, a sheet can be aligned at predetermined position, and can be discharged after its posture has been corrected.
According to the ninth aspect, since the pair of sheet control plates can be supported so that they can be moved horizontally, the sheet control plates can be moved and can cope with a sheet that is fed in while its position is shifted. The positioning of the sheet can be controlled when the sheet is accepted, and thereafter the sheet can be discharged.
According to the tenth aspect of the invention, the pairs of sheet control plates that are moved horizontally are urged to return to their predetermined positions, so that a sheet can be discharged from the center position.
According to the eleventh aspect of the invention, the sheet control plates are rotatably supported so that they can be retracted from the inversion path. In the process for the inversion of multiple sheets having different widths, when a wide sheet is fed in and runs across sheet control plates that correspond to a narrow sheet, these sheet control plates are retracted from the inversion path, so that the wide sheet can be precisely controlled by the corresponding sheet control plates. Therefore, when multiple types of sheets are employed, these can be precisely controlled,at corresponding locations.
According to the twelfth aspect, as the pair of sheet control plates in a rib-shaped arrangement is located outward, the height of the pertinent pair is increased. Therefore, as well as in the fifth aspect, when multiple sheets having various widths are employed, a wide sheet can runs across to the sheet control plates that correspond to a narrow sheet, and can be precisely controlled by the corresponding sheet control plates. As a result, even when a plurality of sheet type are employed, the positioning of all the sheets can be exactly controlled.
According to the thirteenth aspect of the invention, the sheet control plates are fitted around the rotary shaft in consonance with various sheet sizes, and appropriate plates are selected to control a sheet. Therefore, only one pair of sheet control plates is projected into the inversion path, and no other, unnecessary control plates are present, so that the chance that a sheet will be hung up on unnecessary sheet control plates is completely eliminated.
According to the fourteenth aspect, a driving force is transmitted to the above rotary shaft from the first roller that rotates in only one direction for feeding in and feeding out a sheet, so that the rotary shaft is rotated in the opposite direction. Thus, a special drive source for controlling the rotary shaft is not required, and the structure can be simplified.
According to the fifteenth aspect of the invention, the side of each sheet control plate that corresponds to the start of the inversion path is extended outward the width of a sheet. Thus, even when the position of a sheet that is fed in is shifted slightly, the sheet can be accepted, so that the chance that a sheet will be jammed in the sheet control plates due to a positioning shift can be completely eliminated.
BRIEF DESCRIPTION OF THE DRAWINGS
In the accompanying drawings:
FIG. 1
is a partially exploded, bottom view of a sheet inversion device according to the invention;
FIG. 2
is a side view of the sheet inversion device of the invention;
FIG. 3
is a side view of the sheet inversion device of the invention when a thin sheet is fed in;
FIG. 4
is a side view of the sheet inversion device of the invention when a thick sheet is fed in;
FIG. 5
is a side view of another example of a pressing guide plate according to the invention;
FIG. 6
is a side view of an additional example of a pressing guide according to the invention;
FIG. 7
is an enlarged, side view of the essential portion of an additional example of a pressing guide plate according to the invention;
FIG. 8
is a side view of a further example of a pressing guide plate according to the invention;
FIG. 9
is a side view of the operating state of the pressing guide plate of the invention in
FIG. 8
;
FIG. 10
is a side view of a still further example of a pressing guide plate according to the invention;
FIG. 11
is a side view of another example of a pressing structure according to the invention;
FIG. 12
is a perspective view of the essential portion of a fan-shaped rotary member according to the invention;
FIG. 13
is a side view of the operating state of a fan-shaped rotary member according to the invention;
FIG. 14
is a side view of an additional example of a pressing structure according to the invention;
FIG. 15
is a side view of one more example of a pressing guide plate according to the invention;
FIG. 16
is a side view of the pressing guide plate of the invention in
FIG. 15
when a thin sheet is employed;
FIG. 17
is a side view of the pressing guide plate of the invention in
FIG. 15
when a thick sheet is employed;
FIG. 18
is a side view of another example structure of an inversion path according to the invention;
FIG. 19
is a perspective view of the essential portion of an engagement step in this example structure for the inversion path of the invention;
FIG. 20
is a side view of the state where a sheet is fed into this example structure of the inversion path of the invention;
FIG. 21
is a side view of the state where the sheet has been fed into this example structure of the inversion path of the invention;
FIG. 22
is a schematic side view of an example where the sheet inversion device of this invention is incorporated in a copier;
FIG. 23
is a schematic side view of an example where the sheet inversion device of this invention is incorporated in a double-side copier;
FIG. 24
is a schematic view of a conventional sheet inversion device;
FIG. 25
is a cross-sectional side view of a sheet inversion device according to one embodiment;
FIG. 26
is a partially cutaway plan view of the sheet inversion device;
FIG. 27
is a diagram for explaining the inversion operation;
FIG. 28
is a cross-sectional side view of a sheet inversion device according to another embodiment;
FIG. 29
is a partially cutaway plan view of a sheet inversion device according to still another embodiment;
FIG. 30
is a partially cutaway plan view of a sheet inversion device according to still another embodiment;
FIG. 31
is a partially cutaway plan view of a sheet inversion device according to still another embodiment;
FIG. 32
is a perspective view of the essential portion of
FIG. 31
;
FIG. 33
is a cross-sectional side view of a sheet inversion device according to still another embodiment;
FIG. 34
is a partially cutaway plan view of the sheet inversion device as shown in
FIG. 33
;
FIG. 35
is a cross-sectional view along line A—A in
FIG. 34
;
FIG. 36
is a cross-sectional side view of a sheet inversion device according to still another embodiment;
FIG. 37
is a partially cutaway plan view of the sheet inversion device as shown in
FIG. 36
;
FIG. 38
is a diagram illustrating the arrangement of a copier that incorporates the sheet inversion device of the invention; and
FIG. 39
is a diagram illustrating the arrangement of another copier that incorporates the sheet inversion device of the invention.
PREFERRED EMBODIMENTS OF THE INVENTION
Preferred embodiments according to the present invention will be described as follows referring to the accompanying drawings.
One embodiment of this invention will now be described in detail while referring to the drawings.
As is shown in
FIGS. 1 and 2
, a sheet inversion device
11
has: a pair of intermediate right and left rollers R
1
, which are located at the start of an inversion path
12
along which a sheet P is permitted to be input and output and that rotate in one direction; feed-in rollers R
2
, for sandwiching the sheet with the intermediate rollers R
1
and feeding the sheet into the inversion path
12
; feed-out rollers R
3
, which are positioned parallel to the intermediate rollers R
1
on the side opposite the feed-in rollers R
2
with the intermediate rollers R
1
in between, and which are rotated with the intermediate rollers R
1
to sandwich and feed the sheet P out of the inversion path
12
; inversion rollers R
4
, which are arranged inside the inversion path
12
and which apply, to the sheet P, a force in the feed-out direction, relative to the sheet feed-in force applied by the rollers R
1
and R
2
, whereby the inversion rollers R
4
slip across the sheet P; and pressing guide plates
13
, which with the inversion rollers R
4
exerts a sheet pressing force that counters the force produced by the advance of the sheet P.
The sheet inversion device
11
can be installed in an arbitrary direction in accordance with the application, and in this embodiment, as is shown in the accompanying drawings, an explanation will be given for a sheet inversion device that is installed on the side. For the inversion path
12
, a flat upper plate
14
and a flat lower plate
15
are vertically disposed, describing a gap between them that permits the horizontal input and output of a sheet P. The gap described by the guide plates
14
and
15
is extended outward to form the Y-shaped path
12
, at the mouth of which the roller R
1
is intermediately positioned. The feed-out roller R
3
is supported by the upper guide plate
14
and is arranged above the intermediate roller R
1
, while the carry-on roller R
2
is supported by the lower guide plate
15
and is arranged under the intermediate roller R
1
.
Further, at an inward location along the inversion path
12
, the inversion roller R
4
, which rotates in the feed-out, direction is secured to the upper guide plate
14
, so that the lower outer circumferential face of the inversion roller R
4
is exposed at the top of the inversion path
12
.
A pressing guide plate
13
, positioned below and opposite the inversion roller R
4
, pivots at a shaft
16
, a rotation fulcrum, that is supported by the lower guide plate
15
. The distal end of the pressing guide member
13
is raised upward toward the inversion roller R
4
by the force produced by a spring
17
, which is connected to the base end of the pressing guide member
13
.
A widthwise disposed, horizontally extended rotary shaft
18
rotates clockwise at the start of the inversion path
12
. The intermediate rollers R
1
are arranged in parallel on either end of the rotary shaft
18
, and an incised surface roller R
5
is arranged at the center of the shaft
18
to improve the feeding performance. As the rotary shaft
18
is rotated, the intermediate rollers R
1
are rotated in unison, and accordingly, the respective lower and upper feed-in rollers R
2
and feed-out rollers R
3
are rotated in opposite directions.
An inversion roller rotation shaft
19
is extended parallel to the rotary shaft
18
to which it is connected by a transmission belt
20
and transmission gears
21
and
22
. Upon the receipt of the driving force from the rotary shaft
18
, the inversion roller rotation shaft
19
and the coaxial inversion rollers R
4
are rotated counterclockwise.
The inversion rollers R
4
are so positioned that the distance between the intermediate rollers R
1
is slightly shorter than the length of the sheet P. A total of four inversion rollers R
4
are positioned, as pairs, at either end of the inversion roller rotation shaft
19
. The pressing guide plates
13
are provided between the inversion rollers R
4
of the roller pairs, and overlap but do not contact the inversion rollers R
4
.
In this case, each of the pressing guide plates
13
is designed so that pressing faces
13
a
, formed at their distal ends, have the same arced shape as have the outer circumferential faces of the inversion rollers R
4
, so as to prevent an excessive load from being imposed on a thin sheet P and its distal edge from being easily bent. As a result, when a thin sheet P
1
is fed in, the displacement of the pressing guide plates
13
is limited, so that the thin sheet P
1
is fed in along the outer circumferential faces of the inversion rollers R
4
as shown in FIG.
3
.
As shown in
FIG. 4
, when a thick sheet P
2
is employed, because of its rigidity, it is linearly introduced into the inversion path
12
and its leading edge pushes down the pressing guide plates
13
. Thus, the displacement of the pressing guide plates
13
is pronounced, and a satisfactory pressing force can be obtained. In this manner, consonant with the thickness of a sheet P, a variable pressing force can be produced. In the drawings, feed-in roller holding frames
23
and feed-out holding frames
24
are also provided.
The operation performed by the thus arranged sheet inversion device
11
will now be explained.
As is shown in
FIG. 2
, one sheet P is introduced at the start of the inversion path
12
, and is fed in while sandwiched between the intermediate rollers R
1
and the feed-in rollers R
2
. The sheet P advances linearly along the inversion path
12
and its leading edge is inserted between the inversion rollers R
4
and the pressing guide plates
13
.
When the sheet P is fed in along the inversion path
12
, a pressing force is applied by the pressing guide plates
13
to counter the force driving the sheet P. And when at this time a soft, thin sheet P
1
is employed, as is shown in
FIG. 3
, the thin sheet P
1
is inserted between the outer circumferential faces of the inversion rollers R
4
and the pressing faces
13
a
of the pressing guide plates
13
. Therefore, the thin sheet P
1
can be fed in smoothly, without being bent or compressed lengthwise.
Then, when a firm, thick sheet P
2
is employed, as is shown in
FIG. 4
the thick sheet P
2
pushes down the pressing guide plates
13
, which apply to the thick sheet P
2
a reactive pressing force that is consonant with the thickness of the sheet. Therefore, a comparatively high pressing force can be applied to the thick sheet P
2
, while it is stably and securely held and fed in.
When the trailing edge of the sheet P is freed from the grasp of the intermediate rollers R
1
and the feed-in rollers R
2
, and the entire sheet P is inside the inversion path
12
, the inversion rollers R
4
, which rotate in the feed-out direction, apply a feeding force to the sheet P. Then, the sheet P is passed between the intermediate rollers R
1
and the feed-out rollers R
3
, and is fed out of the inversion path
12
, its surfaces inverted. This inversion process is repeated to individually feed and invert sheets P.
FIG. 5
is a diagram showing another structure example for the pressing guide plate
13
. For this structure, as constituents, a pressing arm
51
and a pressing guide piece
52
are employed to form the pressing guide plate
13
.
The pressing arm
51
can be pivoted at the support shaft
16
as a fulcrum. And upon the receipt of the urging force produced by the spring
17
, which is connected to the base end of the arm
51
, the distal end of the arm
51
is urged upward against the inversion roller R
4
, and supports the pressing guide piece
52
at its center.
The pressing arm
52
has in the same arced shape as has the lower, outer circumferential face of the inversion roller R
4
. The pressing arm
52
pivots like a teeter-totter at a pivoting fulcrum
53
at its center, so that the face of the pressing arm
52
is disposed along the outer circumferential surface of the inversion roller R
4
.
With this arrangement, since the pressing guide piece
52
is pivoted upon the application a driving force transmitted by a thin sheet, a thin sheet can be smoothly fed in. Further, as is shown in
FIG. 6
, when a thick sheet P
2
is fed in, the distal end of the pressing guide piece
52
is pushed down by the leading edge of the thick sheet P
2
, and is retracted and separated from the opposite inversion roller R
4
, while the rear end pivots upward at the fulcrum
53
and drives the sheet P
2
toward the inversion roller R
4
.
Therefore, during the process performed to transport the thick sheet P
2
to the inversion roller R
4
, which is supposed to apply the greatest load to the sheet, when the leading edge of the thick sheet P
2
passes the inversion roller R
4
, the thick sheet P
2
is forced upward by the rear of the pressing piece guide
52
. Therefore, the sheet P
2
is not bent and a stable feeding operation is possible. The remainder of the structure is the same as in FIG.
2
.
FIG. 7
is a diagram showing an additional example structure for the pressing guide plate
13
. In this example, a spring
71
for adjusting the pivoting distance, is employed to couple with a pressing arm
51
, which applies a pressing force, a pressing guide piece
52
, which has an arced shape corresponding to the shape of the outer circumferential face of the inversion roller R
4
.
In this case, when a thin sheet is employed, the spring
71
, which adjusts the pivoting distance, elastically supports and pivots the pressing guide piece
52
and transmits a comparatively weak force, so that the thin sheet is appropriately pressed and guided.
And when a thick sheet is employed, the thick sheet is forced upward by the original pressing force applied by the pressing arm
51
. Thus, the sheet transporting processing range can be expanded to cover both thin sheets thick sheets.
FIG. 8
is a diagram showing another example structure for the pressing guide plate
13
. In this example, a pivoting lever
82
is located forward, separated from the positions of the inversion roller R
4
and the pressing guide plate
13
that are exposed through the upper and lower sides of the inversion path
12
. The pivoting lever
82
pivots at a fulcrum shaft
81
in the same direction as the pressing guide plate
13
, while its distal end faces the inversion path
12
. A tension spring
83
is used to connect the pressing guide plate
13
and the pivoting lever
82
, and normally, the distal end of the pivoting lever
82
is held facing inside the inversion path
12
by the tension force imposed by the tension spring
83
.
When a thick sheet P
2
is fed into the inversion path
12
, as is shown in
FIG. 9
, the distal end of the thick sheet P pushes down the pivoting lever
82
, and in accordance with this movement, a strong pulling force is applied to the pressing guide plate
13
by the tension spring
83
, so that the pressing force between the inversion roller R
4
and the pressing guide plate
13
is increased. As a result, when no feeding force is applied to the trailing edge of the thick sheet P
2
, it can be discharged in the feed-out direction by the force applied by the inversion roller R
4
.
FIG. 10
is a further example structure of the pressing guide plate
13
. In this example, the base ends of the pivoting lever
82
and the pressing guide plate
13
are fitted over the same fulcrum shaft
81
, and are coupled together by the tension spring
83
. In this case, the same effects are obtain as in FIG.
8
.
FIGS. 11 and 12
are diagrams showing another example of the inversion roller R
4
. In this example, a fan-shaped rotary member
112
is provided that is rotated or retracted upon the application of a driving force transmitted by the leading edge of a sheet P. The fan-shaped rotary member
112
, which covers part of the inversion roller R
4
, has a projection
111
that is coaxially arranged with the rotary shaft
19
of the inversion roller R
4
, and that is contacted by the leading edge of the sheet P that is being fed. When the upward pressing force exerted by the pressing guide plate
13
, which, in the feed-out direction, is pressed down, is applied to the fan-shaped rotary member
112
, the fan-shaped rotary member
112
engages a positioning stopper piece
113
and is held in its initial position. In the standby state, while the fan-shaped rotary member
112
is held in its initial position, the positioning of the pressing guide plate
13
is controlled by the fan-shaped rotary member
112
, and the pressing force exerted toward the inversion roller R
4
is suppressed.
Under this condition, when a sheet P is fed in, as is shown in
FIG. 11
, the leading edge of the sheet P abuts upon the projection
111
of the fan-shaped rotary member
112
, and does not contact the inversion roller R
4
. Therefore, no load is applied to the sheet P by the inversion roller R
4
, which is rotated in the feed-out direction, and the sheet P can be fed in smoothly.
Thereafter, as is shown in
FIG. 13
, when the sheet P passes the inversion roller R
4
while the rotating fan-shaped rotary member
112
is pushed and the pressing guide plate is retracted by the leading edge of the sheet P, the outer face of the inversion roller R
4
is exposed. Then, inversion roller R
4
contacts the sheet P, which is forced upward by the pressing guide plate
13
, an applies a feed-out force to it. Thus, when the trailing edge of the sheet P has passed through and been freed from the grasp of the intermediate rollers R
1
and the feed-in rollers R
2
, and the feed-in force is no longer applied to the sheet P, the sheet P is fed in the feed-out direction.
FIG. 14
is a diagram showing an example wherein the fan-shaped rotary member
112
is coupled with the upper guide plate
14
by a spring
141
to position the fan-shaped rotary member
112
in its initial position. In this case, the sheet P is fed in against the urging force exerted by the spring
141
, and when the sheet P is fed out, the fan-shaped rotary member
112
is returned to its initial position by the recovery force exerted by the sprint
141
.
FIG. 15
is a diagram showing one more example pressing guide plate
13
. In this example, a retraction control spring
152
is provided on the lower face of the lower guide plate
15
, which faces a base piece
151
extending from a support portion to the base end of the pressing guide plate
13
that is fitted over the shaft
16
. The retraction spring
152
controls the distance the pressing guide plate
13
is retracted when it is pivoted in the retraction direction.
Therefore, as is shown in
FIG. 16
, when a thin sheet P
1
enters the inversion path
12
, the pressing guide plate
13
is retracted by the driving force transmitted by the thin sheet P
1
, and the thin sheet P
1
is pressed upward and guided by the original pressing action of the pressing guide plate
13
. Thus, the thin sheet P
1
can be fed in smoothly.
When, as is shown in
FIG. 17
, a thick sheet P
2
enters the inversion path
12
, the pressing guiding plate
13
is pushed down and retracted by the driving force transmitted by the sheet P
2
, and the elastic support force exerted by the retraction control spring
15
is increased in consonance with the thickness of the sheet P
2
. As a result, an elastic support action consonant with weight of the thick sheet P
2
can be obtained.
FIG. 18
is a diagram showing another example inversion path
12
. In this example, a first pulley
182
is fitted around a rotary shaft
181
of the feed-in roller R
2
, and as is shown in
FIG. 19
, an engagement step
183
, for restricting rotation, is formed on the end face of the first pulley
182
. Then, when the distal end of a feed-in lever
184
engages the engagement step
183
, the feed-in lever
184
is brought in contact with the outer circumferential face of the intermediate roller R
1
.
In this case, a torque limiter is provided for the first pulley
182
, and when a sheet is not being fed, the engagement step
183
of the first pulley
182
is rotated counterclockwise.
Then, when a sheet P is inserted between the intermediate roller R
1
and the feed-in roller R
2
, the feed-in lever
184
is pushed down. And at this time, the distal end of the feed-in lever
184
engages the engagement step
183
and halts the rotation of the first pulley
182
, and slipping occurs due to the action of the torque limiter.
A transmission belt
187
, for feeding in the sheet P, is employed to connect the first pulley
182
and a second pulley
186
, which is fitted around the same rotary shaft
185
as an inversion roller
185
having a semicircular shape. And when, as the sheet P is being fed in, the feed-in lever
184
engages the engagement step
183
and halts the rotations of the first and the second pulleys
182
and
186
, as is shown in
FIG. 20
, the semicircular inversion roller
185
is positioned so that a notched face
185
a is parallel to the inversion path
12
, and the state wherein no pressing force is applied is maintained.
Thereafter, as is shown in
FIG. 21
, when the trailing edge of the sheet P passes the position of the carry-lever
184
, the first and the second pulleys
182
and
186
are synchronously rotated by disengaging the engagement step
183
from the feed-in lever
184
, and accordingly, the inversion roller
185
begins to rotate. Thus, the force exerted in the feed-out direction is applied.
As is described above, the pressing guide plate
13
can be replaced by the semicircle inversion roller
185
.
FIG. 22
is a diagram showing a copier
221
that employs the sheet inversion device
11
of the invention. The sheet inversion device
11
is arranged upright between a sheet discharge port
222
and a sorter
223
of the copier
221
. Each sheet P is supplied from one of sheet cassettes
224
a
to
224
d
inside the copier
221
, and an image is transferred to the sheet P at a transfer drum
226
positioned along a sheet feeding path
225
. The image bearing sheet P is introduced into and inverted by the sheet inversion device
11
. Thereafter, at the succeeding stage, the sheet P is discharged, via the sorter
223
, to a discharge tray
227
.
As a result, when multiple copies are completed and all the print sheets are stacked on the discharge tray
227
, the printed sheets in order, in accordance with the page numbers.
FIG. 23
is a diagram showing a double-side copier
231
that employs the sheet inversion device
11
of this invention.
In this case, the sheet inversion device
11
is attached upright on one side of the double-side copier
231
. A sheet P is supplied from one of sheet cassettes
232
a
to
232
d
inside the copier
231
, and an image is transferred to the sheet P at a transfer drum
234
positioned along a sheet feeding path
233
. When double-side printing is required, the sheet P is sorted by an inversion flapper
236
and is introduced to the sheet inversion device
11
. After the sheet P has been inverted, it is again fed to the starting end of the sheet feeding path
233
, and an image is transferred to the other face of the sheet P at the transfer drum
234
. In this manner, the double-side printing process is completed, and the sheet P is thereafter discharged from a sheet discharge port
235
. When the sheet inversion device
11
is employed for such a double-side copier, the inversion operation can be stably performed for various types of sheets having a variety of thicknesses.
As is described above, when a sheet, sandwiched between rollers, is fed from the starting end of an inversion path, and the leading edge of the sheet reaches and is inserted between the inversion rollers and the pressing guide plates positioned along the inversion path, at this time the sheet is fed in, while the pressing guide plates apply to the sheet a sheet pressing force to counter the force produced by the advance of the sheet. Further, since the pressing faces of the pressing guide plates have the same arced shape as has the outer circumferential face of the inversion rollers, when a thin, comparatively weak sheet is introduced into the inversion path, it is fed in while the leading edge of the thin sheet slides along the arc shaped faces of the guide plates and the outer circumferential face of the inversion roller. Thus, the displacement of the pressing guide members is limited and an appropriate pressing force is stably applied to the thin sheet. On the other hand, since a strong linear force is projected by a thick, strong sheet as it is fed in the feed-in direction, as the thick sheet enters its leading edge pushes down the forward pressing guide member. Thus, the displacement of the pressing guide member is pronounced and the reactive pressing force is proportionally increased, so that a satisfactory strong large force can be obtained for the thick sheet. As a result, a variable pressing force is obtained and applied in accordance with the thickness of a sheet. Therefore, a thin, soft sheet can be smoothly fed in, and a thick sheet can be securely held and smoothly inverted.
Further, when the pressing guide plate is divided into the pressing arm and the pressing guide piece and when the pressing portion has a pivoting function like a teeter-totter, which pivots forward and backward, the pressing guide plate is automatically moved in consonance with the feeding of the sheet. Further, since the pressing guide piece is pivoted forward or backward in the feeding direction and the distal end or the rear end is pressed against the sheet, during the sheet feed-in process in which the greatest load is applied to the sheet, the pressing guide plate is pivoted and retracted to reduce the load received by the leading edge of the sheet. Therefore, the bending or the wrinkling of the sheet can be prevented and a stable feeding operation can be performed.
Furthermore, when the pivoting adjustment spring is employed to couple the pressing guide piece with the pressing arm, and the displacement of the guide piece is limited or pronounced, depending on whether the sheet is thin or thick, a pressing force is applied to the sheet in consonance with its thickness. Therefore, for the sheet transporting process a wide range of thin and thick sheets can be covered.
When the tension spring is employed to couple the pressing guide plate with the pivoting lever that is pivoted and retracted upon the application of the force produced by the advance of the sheet, the pressing guide plate can interlock with the movement of the pivoting lever and press against the sheet. At this time, the pivoting distance of the pressing guide plate differs in accordance with the thickness of the sheet, and in consonance with the pivoting distance, an appropriate pressing force can be automatically obtained.
In addition, if, while the structure of the pressing guide plate is unchanged, the structure of the inversion roller is changed by employing the fan-shaped rotary member, the smooth inversion function can also be obtained by using the force produced by the advance of a sheet.
Moreover, the pressing guide plate can include not only a spring that acts in common for a thin sheet and a thick sheet, but also a retraction control spring that is specifically intended for use with a thick sheet. Then, when a thick sheet is fed in, the retractive control spring increases the elastic support force in accordance with the thickness of the sheet so that the thick sheet is elastically supported. As a result, a appropriate pressing force can be obtained for both a thin sheet and a thick sheet.
According to the correlation of the invention with the structure of the embodiment described above, the first roller of the invention corresponds to the intermediate roller R
1
in the embodiment: Similarly,
the second roller corresponds to the feed-in roller R
2
;
the third roller corresponds to the feed-out roller R
3
;
the fourth roller corresponds to the inversion roller R
4
or the semicircular inversion roller
185
;
the pressing guide member corresponds to the pressing guide plate
13
;
the first member corresponds to the pressing arm
51
;
the second member corresponds to the pressing guide piece
52
;
the elastic member for adjusting the pivoting distance corresponds to the spring
71
;
the urging means corresponds to the tension spring
83
;
the contact face corresponds to the projection piece
111
;
the rotary member corresponds to the fan-shaped rotary member
112
; and
the elastic retraction control member corresponds to the retraction control spring
152
.
However, this invention can be variously applied based on the technical ideas represented by the claims, and is not limited to the above described embodiment.
Preferred embodiments of the sheet conversion device will now be further described referring to the accompanying drawings.
FIGS. 25 and 26
are diagrams illustrating a sheet inversion device
310
according to the present embodiment. In the sheet inversion device
310
, an inversion path
313
is formed by two facing guide plates
311
and
312
, and the portions of the guide plates
311
and
312
that are near the start of the inversion path
313
open outward like a funnel.
First rollers
315
are fitted around a rotary shaft
316
at parallel two locations in the widthwise direction and symmetrically in the center in the direction of the thickness of the start of the inversion path
312
. The axes of the rollers
315
face in the direction in which a sheet
314
can be fed in and fed out along the inversion path
313
, i.e., in the widthwise direction of the inversion path
313
. The rotary shaft
316
is rotated in one direction (clockwise in
FIG. 25
) only by an appropriate driving source. And a paddle roller
317
is securely mounted at the center of the rotary shaft
316
. The paddle roller
317
has an incised surface for applying friction to the sheets
314
.
On the side whereat a sheet
314
is fed by the first rollers
315
, second rollers
318
are arranged facing the first rollers
315
. The second rollers
318
rotate with the first rollers
315
to feed a sheet
314
into the inversion path
313
. The second rollers
318
are supported by frames
319
, which are secured to the guide plate
312
.
On the side whereat a sheet
314
is discharged from the inversion path
313
, i.e., the opposite side of the first rollers
315
whereat the second rollers
318
are positioned, third rollers
321
are arranged in parallel facing the first rollers
315
. The third rollers
321
rotate with the first rollers
315
to discharge (to feed out) a sheet from the inversion path
313
. The third rollers
321
are supported by frames
322
, which are fixed to the guide plate
311
.
A plurality of fourth rollers
323
are supported on the side near the inversion path
313
and outside the guide plate
311
(upper side in
FIG. 35
) at a position that a sheet
314
passes. Part of the outer surface of each fourth roller
323
is exposed inside the inversion path
313
.
While in each of two pairs the fourth rollers
323
are positioned at a predetermined interval, the two pairs are arranged in the widthwise direction of the inversion path
313
at an interval that corresponds to the minimum width of the sheets
314
that can be handled by these two roller pairs. Between the fourth rollers
323
of each pair, a pressing lever
324
is obliquely projected outward from the opposite guide plate
312
, so that its distal end slightly overlaps the outer faces of the fourth rollers
323
. The fourth rollers
323
apply a driving force to the sheets
314
in the discharge direction.
The base ends of the pressing levers
324
are fitted over a fulcrum shaft
325
that is supported outside the guide plate
312
, and the pressing members
324
are maintained in predetermined positions (positions overlapping the rollers
323
) by springs that are connected to the base ends.
When the leading edge of a sheet
314
abuts upon the pressing levers
324
, the pressing levers
324
are retracted to permit the leading edge of the sheet
314
to pass the fourth rollers
323
. Thereafter, the pressing levers
324
urge the sheet
314
toward the fourth rollers
323
, which apply a feeding force in the discharge direction to the sheet
314
. The pressing force of each pressing lever
324
(the urging force of a spring
326
) is set so that because of the feeding force applied to a sheet
314
, the fourth rollers
323
slip across the sheet
314
until the sheet
314
is released from the force exerted in the feeding direction (is free), and the fourth rollers
323
can apply a force in the discharge direction to the sheet
314
.
The drive force is transmitted from the rotary shaft
316
of the first rollers
315
to the fourth rollers
323
. That is, a belt
330
is placed around a pulley
327
that is fixed to the end of the rotary shaft
316
and a pulley
329
that is fitted around a middle idler shaft
328
. Further, a gear
331
is coupled (continuously engaged) with the pulley
329
, while a gear
333
is fixed to the end of a shaft
332
on which the fourth rollers
323
are fitted. When the gear
333
engages the gear
331
, the drive force for the rotary shaft
316
of the first rollers
315
is be transmitted to the fourth rollers
323
.
Sheet control plates
341
are arranged on the guide plate
311
of the inversion path
313
in the middle between the first rollers
315
and the fourth rollers
323
. The sheet control plates
341
control the sheets
314
and guide them to predetermined positions in accordance with the widths (e.g., there are three types) that are employed, in order to prevent the sheets
314
from being skewed.
The pairs of sheet control plates
341
are provided on the right and the left sides in consonance with the width of the sheets
314
, and the sheet control plate pairs
341
a
,
341
b
and
341
c
are arranged so that the widthwise center line of the inversion path
313
is aligned with the center lines of the sheets
314
.
For each sheet control plate
141
, a shaft portion
242
, the base end of which is fitted into bosses
343
that are formed outside the guide plate
311
, is rotatably supported. A notch
344
is formed in the guide plate
311
at a position corresponding to each sheet control plate
341
. Each of the sheet control plates
341
is exposed, via the notch
334
, to the inversion path
313
, so that the free end of the plate
341
is lower than the inversion path
313
and the inner edge is inclined.
The base ends (the start of the inversion path
313
) of the sheet control plates
341
are extended outward from the width of a corresponding sheet
314
. Further, springs
345
, which are connected to the free end sides of the sheet control plates
341
and are located outside the inversion path
313
, are employed to maintain the sheet control plates
341
at the position where the sheet
314
is regulated. However, when the sheet
314
larger than the control target is fed, this sheet
314
runs on to the pertinent sheet control plates
341
. Therefore, the elastic force of the spring
345
is set to the urging force by which the sheet control plates
341
can be retracted.
The inversion process performed by the thus arranged sheet inversion device
310
will now be described while referring to
FIGS. 27A and 27B
. The rotary shaft
316
for the first rollers
315
is rotated by an appropriate drive source (motor) in one direction (clockwise) indicated by an arrow in FIG.
25
. Upon receipt of the drive force from the rotary shaft
316
, the support shaft
332
of the fourth rollers
323
are rotated in the direction (counterclockwise) indicated by an arrow in
FIG. 25
, and exerts the force to the sheet
314
in the sheet discharge direction.
When the leading edge of the sheet
314
to be inverted is reached between the first and the second rollers
315
and
318
, the sheet
314
is sandwiched by the rollers
315
and
318
, and is fed into the inversion path
313
as is shown in FIG.
27
A. The sheet control plate pair
341
a
,
341
b
or
341
c
, which corresponds to the width of the sheet
314
, accepts the sheet
314
with positioning both side edges of the sheet
314
. In addition, since the sheet
314
runs on to the sheet control plates
341
(the pair
341
a
relative to the pair
341
b
, or the pairs
341
a
and
341
b
relative to the pair
341
c
) that are located at a smaller interval than the width of the sheet
314
, the pertinent sheet control plates
341
are retracted against the urging force of the spring
345
to the position where the sheet can be passed by (as indicated by a virtual line in FIG.
27
A). Even when the position of the sheet
314
is slightly shifted, the leading edge of the sheet
314
can be accepted by the sheet control plates
341
because the base ends of the sheet control plates
341
are extended outward.
When the leading edge of the sheet
314
is brought into contact with the pressing levers
324
, the pressing levers
324
are retracted by the progressing force, and the fourth rollers
324
are slipped, so that the feeding in of the sheet
314
is enabled.
When the trailing edge of the sheet
314
is passed by the first and the second rollers
315
and
318
and the feeding force is no longer exerted to the sheet
314
, the trailing edge of the sheet
314
is moved to the third rollers
321
by the feeding force exerted by the outer faces of the first rollers
315
. At this time, since the force in the discharge direction is exerted to the sheet
314
by the fourth rollers
323
, the trailing edge of the sheet, i.e., the leading edge of the sheet that is inverted (switched back) as is shown in
FIG. 27B
, is moved through the first and the third rollers
315
and
321
, and the sheet
314
is thereafter discharged.
In this discharge process, the position of the sheet
314
is controlled by the sheet control plates
341
that correspond to the width of the sheet
314
, so that the sheet
314
is discharged without being skewed. Further, even when the sheet
314
is skewed or shifted in position in the feeding-in process, the skewing or position shifting of the sheet
314
is compensated for (corrected) by the sheet control plates
341
in the inversion process where the feeding force is free for the sheet
314
.
As is described above, the sheet control plates
341
can regulate, at a predetermined position, the sheet
314
that is introduced into the inversion path
313
. Therefore, even when the sheet
314
is released from the sheet feeding rollers
315
and
318
and is free from the force, or when the discharge rollers
321
exert the force in the discharge direction to the free sheet
314
, the sheet
314
is discharged while its position is controlled by the sheet control plates
341
. As a result, the skewing of the sheet
314
can be precisely prevented.
FIG. 5
is a diagram illustrating a sheet inversion device
310
according to another embodiment. The same reference numerals are used to denote components that have the same functions as those for the sheet inversion device
310
in the above embodiment as shown in
FIGS. 25
to
27
B, and no detailed explanation for them will be given.
In the embodiment as shown in
FIGS. 27A and 27B
, the springs
345
that are connected on the free end side and outside the path
313
are employed to maintain the sheet control plates
341
at a position whereat the sheet
314
is controlled. In this embodiment, instead of the springs
345
, weights
351
are attached to the outside near the shaft portions
342
of the sheet control plates
341
, and the sheet control plates
341
are held in position by the weights
351
.
With this arrangement, the same effects are acquired as are obtained when the springs
345
are employed.
FIG. 6
is a diagram illustrating a sheet conversion device
10
according to still another embodiment. The same reference numerals are used to denote components having the same functions as are used for the sheet inversion device
310
in the embodiment as shown in
FIGS. 25
to
27
B, and no detailed explanation for them will be given.
In the embodiment as shown in
FIGS. 25
to
27
B, the sheet control plates
341
are individually supported by the bosses
343
of the guide plate
311
. In this embodiment, sheet control plate pairs
341
a
and
341
b
, which correspond to the widths of various sheets
314
, are respectively coupled with support shafts
352
a
and
352
b
, so that a sheet control plate pair
341
a
or
341
b
can move together. Further, the support shafts
352
and
352
b
are fitted into bosses
343
So they are moveable in the widthwise direction of an inversion path
313
.
Also in this embodiment, the sheet control plates
341
are held in position by using the springs
345
or the weights
351
.
When the sheet control plates
341
are supported in this manner, the plates
341
can be moved in the widthwise direction of the inversion path
313
within a range that is permitted in accordance with the width of the notch
344
. Therefore, even when a thick sheet
314
is fed while it is skewed or its position is shifted, the sheet control plate pair
341
can be moved so as to smoothly accept the sheet
314
. Further, the sheet control plate pair
341
can control the positioning of the sheet
314
it is discharged.
FIG. 30
is a diagram showing a sheet inversion device
10
according to still another embodiment. The same reference numerals are used to denote components having the same functions as are used for the sheet inversion device
310
in the embodiment in
FIG. 29
, and no detailed explanation for them will be given.
In this embodiment, the sheet control-plate pairs
341
a
and
341
b
are so provided that they can be moved in the widthwise direction of the inversion path
313
. In this embodiment, sheet control plate pairs
341
a
and
341
b
are returned to the center position after they have been moved horizontally.
Specifically, a center control spring
353
a
or
353
b
is located between the outside of each sheet control plate
341
and a boss
343
. When the widthwise urging force, which is generated by the feeding force applied to a sheet
314
, is not applied to the sheet control plates
341
a
and
341
b
, the free sheet control plate pairs
341
a
and
341
b
are urged (returned) to the center positions by the springs
353
a
and
353
b.
Therefore, even when a thick sheet
314
that is fed is skewed or its position has been shifted, the sheet control plate pair
341
can be moved and smoothly accept the sheet
314
. Further, during the discharge process, the sheet
314
is positioned in the center by the recovery forces exerted by the springs
353
a
and
353
b
, so that the skewing or the shifting of the position of the sheet
314
can be corrected and the sheet
314
discharged.
FIGS. 31 and 32
are diagrams showing a sheet inversion device
310
according to still another embodiment. The same reference numerals are used to denote components having the same functions as are used for the sheet inversion device
310
in the embodiment as shown in
FIGS. 25
to
27
B, and no detailed explanation for them will be given.
In this embodiment, as can the sheet control plates
341
in this embodiment, sheet control plate pairs
341
a
,
341
b
and
341
c
can be moved horizontally, and can thereafter be returned to the center positions. The structure provided for shifting and recovery differs from that of the embodiment as shown in FIG.
30
and is the feature of this embodiment.
Specifically, the sheet control plates
341
in each pair are coupled together by two springs
355
that are positioned before and after a rotation lever
354
, and a support shaft
356
at the base end of each rotation lever
354
is fitted into bosses
343
on the guide plate
311
. The individual rotation levers
354
are held at constant positions by the springs
345
in
FIG. 25
or the weights
51
in FIG.
28
.
Further, the sheet control plates
341
are held at predetermined positions by the springs
355
that are located between the plates
341
and the rotation levers
354
. When a sheet
314
that is fed is skewed or its position is shifted, the sheet control plates
341
are displaced to accept the sheet
314
. Then, when the sheet
314
is freed from the feeding force, it is controlled at the center position by the recovery forces of the springs
355
, so that the skewing or the shifting of the position of the sheet
314
can be corrected and the sheet
314
can be discharged.
FIGS. 33
to
35
are diagrams showing a sheet inversion device
310
according to still another embodiment. The same reference numerals are used to denote components having the same functions as those for the sheet inversion device
310
in the embodiment as shown in
FIGS. 25
to
27
B, and no detailed explanation for them will be given.
In this embodiment, sheet control plate pairs
341
a
,
341
b
and
341
c
are assembled in rib-shaped arrangement, and are integrally formed and fixed to a guide plate
311
on the side of an inversion path
313
. The height of a sheet control plate pair
341
above the guide plate increases in consonance with and increase in the width of the sheets that are to be handled, i.e., the height of each pair is equivalent to a <b <c (see FIG.
35
).
Since the sheet control plate pairs
341
a
,
341
b
and
341
c
are formed in this manner, when a sheet
314
is fed in, the sheet control plate pair
341
a
,
341
b
or
341
c
that corresponds to the width of the sheet
314
accepts the sheet
314
, while positioning both side edges of the sheet
314
. Further, since the sheet
314
runs across the sheet control plate pair
341
(the pair
341
a
relative to the pair
341
b
, or the pairs
341
a
and
341
b
relative to the pair
341
c
) that corresponds to a narrower sheet
314
, the sheet
314
that is fed in can be accepted without any trouble.
In the discharge process, the sheet
314
can be positioned by the sheet control plate pair
341
a
,
341
b
or
341
c
that accepted the sheet
314
, and can be discharged.
FIGS. 36 and 37
are diagrams showing a sheet inversion device
310
according to still another embodiment. The same reference numerals are used to denote components having the same functions as are used for the sheet inversion device
310
in the embodiment as shown in
FIGS. 25
to
27
B, and no detailed explanation for them will be given.
In this embodiment, the base ends of sheet control plate pairs
341
a
,
341
b
,
341
c
and
341
d
are securely fitted around an intermediate shaft
328
at a predetermined angle (e.g., 90 degrees). The distal ends of the sheet control plates
341
are exposed through notches
344
at positions where the plates
341
act on a sheet
314
.
A detection piece
357
is fixed to the other end of the intermediate shaft
328
to detect the position (home position) that is set by a photoelectric sensor
358
. The position of each sheet control plate pair
341
is calculated by using the angle, and the intermediate shaft
328
is rotated. Then, the sheet control plate
341
corresponding to the width of the sheet
314
to be inverted can be selected and exposed along the inversion path
313
.
A drive force is transmitted from the rotary shaft
316
of the first rollers
315
to the intermediate shaft
28
. However, to invert a sheet
314
, the direction of the rotation is the opposite of the rotation of the first rollers
315
.
Specifically, a unidirectional clutch
359
, to which the reverse rotation of the first rollers
315
is transmitted, is located between a pulley
329
and the intermediate shaft
328
. When the normal inversion process is performed, the intermediate shaft
328
is not rotated, and the rotation of the pulley
329
is transmitted to a gear
331
that is coupled (continuously engaged) with the pulley
329
, so that the fourth rollers
323
are rotated. When the inversion process is not performed, the intermediate shaft
328
is so controlled that it is rotated reversely. Therefore, the drive source for rotating the rotary shaft
316
of the first rollers
315
is constituted by a pulse motor that enables forward or backward rotation.
With this arrangement, the sheet control plate pair
341
is projected into the inversion path
313
, and no other, unnecessary sheet control pair is exposed. Thus, the chance that a sheet
314
will be caught by the unused sheet control plates can be completely eliminated.
Furthermore, since the drive force is transmitted from the rotary shaft
316
of the first rollers
315
to rotate the intermediate shaft
328
in the reverse direction, a special drive source for rotating the intermediate shaft
328
is not required, and the structure can be simplified.
An explanation will now be given for a copier that incorporates the sheet inversion device
310
described above.
FIG. 38
is a diagram showing an example wherein the sheet inversion device
310
is mounted in a copier
370
having a connected sorter
376
. The copier
370
includes a plurality of sheet cassettes
371
in the lower portion, and various sizes of sheets
314
are stored in the individual sheet cassettes
371
.
A sheet
314
from one of the sheet cassettes
371
is fed along a feeding line
372
, and an image is transferred to the sheet
314
by a transfer drum
373
. The image is then fixed to the sheet
314
by a fixing device
374
, and the image-bearing sheet
314
is normally discharged through an upper discharge port
375
. When the sorter
376
is mounted, however, the image-bearing sheet
314
is discharged through a lower discharge port
377
.
When, for example, the lower side of one sheet
314
stored in the sheet-cassette
371
a
is defined as A, and the upper side is defined as B, the image is transferred to the side A of the sheet
314
.
Then, when the resultant sheet
314
is discharged through the upper discharge port
375
, the image-bearing side A is facing down, and the succeeding sheets are stacked in order. That is, the first sheet is discharged with its image-bearing side A
1
facing down, and the second sheet is stacked over it with the image-bearing side A
2
facing down. Even when multiple sheets are sequentially printed, they are discharged with their image-bearing sides A facing down. When the stacked sheets are facing up, the image-bearing sides are arranged in the ascending order, beginning with the side A
1
.
However, when a sheet
314
is discharged through the lower discharge port
377
, the image-bearing side A is facing up. Therefore, when the sorter
376
is connected directly to the lower discharge port
377
, the discharged sheets are stacked in the reverse order. To avoid this problem, the sheet inversion device
310
is provided between the lower discharge port
377
and the sorter
376
, and a sheet
314
that is to be discharged is inverted by this sheet inversion device
310
, so that the image-bearing side A is facing down. As a result, the sheets can be stacked in accordance with the page numbers.
When the sorter
376
is employed as in the above example, only the sheet inversion device
310
need be employed, so that the discharged sheets
314
can be aligned without being skewed, and can be neatly stapled.
FIG. 39
is a diagram showing a double-side copier
370
that incorporates the sheet inversion device
310
. The same reference numerals are used to denote components of the copier
370
that correspond to the functions explained while referring to
FIG. 38
, and no further explanation for them will be given.
In the copier
370
, an inverting and feeding line
379
is formed to communicate via a sorting plate
378
with a feeding line
372
that is extended following a fixing device
374
. The inverting and feeding line
379
is introduced into the sheet inversion device
310
that is mounted on the external side wall of the copier
370
. The sheet
14
that is inverted and discharged by the sheet inversion device
310
is transmitted to a feeding line
372
before a transfer drum
373
.
For double-side copying, first, an image is transferred to side A of the sheet
314
. The sheet
314
is then introduced into the inverting and feeding line
379
by the sorting plate
378
, and is fed into the sheet inversion device
310
. When the sheet inversion device
310
inverts the sheet
314
and feeds the inverted sheet
314
to the transfer drum
373
, side B of the sheet
314
is located opposite to the transfer drum
373
, so that double-side printing is enabled. As is described above, when the sheet inversion device
310
of this invention is employed for double-side printing, the inverted sheet
314
is not skewed, so that satisfactory double-side printing can be performed while the image transfer position is aligned.
The sheet inversion device
310
of this invention can be not only be employed for the copier
370
, but also for an image processing apparatus, such as a printer, that requires sheet inversion. Further, in the embodiments, the center line of the sheet
314
is aligned with the center line of the sheet inversion device
310
. However, for an image processing apparatus that feeds a sheet
314
using only one side edge of the sheet
314
as a reference, the sheet control plates
341
may be provided for the one side that corresponds to the side edge used by the apparatus.
The correlation between the structure of the invention and the embodiments is as follows:
the urging unit of the second aspect corresponds to the springs
355
in
FIGS. 31 and 32
; and
the urging unit of the fourth aspect corresponds to the springs
353
a
and
353
b
in FIG.
30
. However, this invention is not limited to the structures described in the above embodiments, and can be applied for other structures based on the technical ideas described in the claims.
Claims
- 1. A sheet inversion device for reversing the surfaces of a sheet that has been fed into said sheet inversion device, comprising:a first roller, located at the start of an inversion path in the direction in which a sheet is input or output along said inversion path, that rotates in only one direction; a second roller, arranged parallel to said first rollers, that rotates with said first roller so as to feed said sheet into said inversion path; a third roller, located in parallel to said first rollers on the opposite side of said first rollers from said second rollers, that rotates with said first rollers to feed out and discharge said sheet from said inversion path; a fourth roller, located inside said inversion path, for applying a feeding force, in a discharge direction relative to a sheet feeding force applied by said first and second rollers, that causes said fourth rollers to slip across said sheet; and a pressing and guide member, for applying, with said fourth roller, a sheet pressing force that resists the advance of a sheet that is being fed; wherein a pressing face of said pressing and guide member has the same arced shape as has the circumferential outer face of said fourth roller.
- 2. A sheet inversion device according to claim 1, wherein said pressing guide member comprises a first member for applying a pressing force and a second member having the same shape as the outer-circumferential face of said fourth roller; and wherein said second member is permitted to pivot in the feeding direction at a fulcrum position whereat said second member is supported by said first member.
- 3. A sheet inversion device according to claim 2, wherein an intermediate portion of said second member in located at said fulcrum position, and an elastic member for adjusting a pivoting distance is employed to couple together said first member and the rear portion of said second member.
Priority Claims (2)
Number |
Date |
Country |
Kind |
11-263764 |
Sep 1999 |
JP |
|
11-265470 |
Sep 1999 |
JP |
|
US Referenced Citations (7)
Foreign Referenced Citations (2)
Number |
Date |
Country |
404246055 |
Sep 1992 |
JP |
7-232848 |
Sep 1995 |
JP |