The present invention relates to the sheet-like member holding device of a printing press for holding a sheet-like member disposed on the outer surface of the cylinder of the printing press.
Conventionally, a sheet-like member is often attached to the surface of a printing cylinder, as disclosed in Japanese Patent Laid-Open Nos. 3-286866 (literature 1) and 3-286867 (literature 2). The sheet-like member disclosed in literatures 1 and 2 is a protection sheet. This protection sheet covers a sheet support portion for supporting a sheet on the printing cylinder. The protection sheet disclosed in literatures 1 and 2 is fixed to the printing cylinder by a protection sheet holding device.
The protection sheet holding device disclosed in literatures 1 and 2 is disposed in an gap formed in an outer surface of the printing cylinder. A gripper device for gripping and holding a sheet is disposed in the gap. The gripper device sandwiches and holds a sheet by a gripper and a gripper pad. The protection sheet holding device adopts an arrangement of holding one end portion of the protection sheet using a sheet holding member disposed inside the gripper pad of the gripper device in the radial direction of the printing cylinder. The other end portion of the protection sheet is wound around a sheet holding shaft disposed in the gap, and held.
The above-described sheet holding member is disposed at a position opposing a side wall extending in the radial direction of the printing cylinder in the gap to be movable forward and backward, and sandwiches one end portion of the protection sheet in cooperation with the side wall. The gripper pad is configured to contact or be separated from the above-described side wall. When making the sheet holding member hold one end portion of the protection sheet, the gripper pad is separated from the side wall to form, between the gripper pad and the side wall, a space through which the protection sheet passes. When the gripper pad moves, the gripper swings to a release position to avoid interference with the gripper pad.
As described above, in the protection sheet holding device disclosed in literatures 1 and 2, when attaching the protection sheet to the printing cylinder, it is necessary to move the gripper and the gripper pad. This operation not only imposes a load on an operator but also causes a failure of the gripper, or misregistration or a failure of the gripper pad.
It is an object of the present invention to provide the sheet-like member holding device of a printing press, which can attach and detach a sheet-like member by a simple method without moving a gripper or gripper pad.
In order to achieve the above object of the present invention, there is provided a sheet-like member holding device of a printing press, including a gripper receiving portion disposed in a gap formed in an outer surface of a cylinder, and configured to grip a sheet as a printing product together with a gripper, a first holding unit disposed between the gripper receiving portion and a side wall extending in a radiation direction of the cylinder on an upstream side in a sheet convey direction in the gap, and configured to hold one end portion of a sheet-like member overlaid on an outer surface of the cylinder, and a second holding unit configured to hold the other end portion of the sheet-like member, wherein the sheet-like member includes, in the one end portion, a locking piece formed to have a thickness larger than that of a remaining portion, the first holding unit includes a space in which the one end portion of the sheet-like member is inserted while the sheet-like member extends inward in the radial direction of the cylinder from an outer surface side of the cylinder, and an abutment wall opposing the locking piece of the one end portion inserted in the space from the outside in the radial direction of the cylinder, and configured to restrict movement of the locking piece to the outside in the radial direction, and an end portion of the space in an axial direction of the cylinder is open to the outside.
An embodiment of the sheet-like member holding device of a printing press according to the present invention will be described in detail below with reference to
The feeder unit 2 has a structure of transferring the sheet 4 from a feeder pile 11 to a feeder board 13 by a sucker 12. The sucker 12 is connected to an intermittent sheet feed valve 14, and operates in one of a mode in which the sheets 4 are successively fed and a mode in which the sheets 4 are intermittently fed. If only the obverse surface of each sheet 4 is printed, the sucker 12 successively feeds the sheets 4 to the feeder board 13. On the other hand, if the obverse and reverse surfaces of each sheet 4 are printed, the sucker 12 intermittently feeds the sheets 4 to the feeder board 13.
The printing unit 3 includes a feed-side transfer cylinder 16 to which the sheet 4 fed from the feeder unit 2 is conveyed by a sheet feed-side swing device 15, a printing cylinder 17 to which the sheet 4 is fed from the feed-side transfer cylinder 16, and a plurality of transport cylinders 18 to 21 for feeding the printed sheet 4. The feed-side transfer cylinder 16 includes a heater (not shown) for heating the sheet 4 to a predetermined temperature. The printing cylinder 17 sucks and conveys the sheet 4, and includes a sucking device 22 (see
The printing unit 3 further includes first to fourth inkjet heads 23 to 26 and an ink drying lamp 27, all of which oppose the printing cylinder 17. The first to fourth inkjet heads 23 to 26 are arranged on the downstream side of the feed-side transfer cylinder 16 in the sheet convey direction, and execute printing by discharging ink droplets to the sheet 4 conveyed by the printing cylinder 17. Note that the number of inkjet heads is not limited to four. The ink drying lamp 27 is arranged on the downstream side of the fourth inkjet head 26 in the convey direction, and dries (cures) printed ink which has been applied to the sheet 4 by the first to fourth inkjet heads 23 to 26.
The above-described plurality of transport cylinders include the first delivery-side transfer cylinder 18 for receiving the sheet 4 from the printing cylinder 17, the second delivery-side transfer cylinder 19 for receiving the sheet 4 from the first delivery-side transfer cylinder 18, and the third delivery-side transfer cylinder 20 and pre-converting double-size cylinder 21 for receiving the sheet 4 from the second delivery-side transfer cylinder 19. The sheet 4 whose reverse surface is printed is conveyed from the second delivery-side transfer cylinder 19 to the pre-converting double-size cylinder 21. The sheet 4 whose obverse surface is printed or the sheet 4 whose obverse and reverse surfaces are printed is fed from the second delivery-side transfer cylinder 19 to the third delivery-side transfer cylinder 20, and then fed to the delivery pile 6 via a delivery belt 28.
The feed-side transfer cylinder 16, printing cylinder 17, first delivery-side transfer cylinder 18, second delivery-side transfer cylinder 19, third delivery-side transfer cylinder 20, and pre-converting double-size cylinder 21 include gripper devices 31 to 36 for transferring the sheet 4, respectively. These gripper devices 31 to 36 have a conventionally known structure of gripping and holding the downstream end portion of the sheet 4 in the convey direction.
A convertible swing device 37 for feeding the sheet 4 from the pre-converting double-size cylinder 21 to the printing cylinder 17 is arranged between the pre-converting double-size cylinder 21 and the feed-side transfer cylinder 16. The convertible swing device 37 grips the upstream end portion of the sheet 4 in the convey direction, which has been fed by the pre-converting double-size cylinder 21, and feeds the sheet 4 to the printing cylinder 17 while the obverse surface of the sheet 4 opposes the printing cylinder 17.
The outer portion of the printing cylinder 17 is formed by three gaps 41 (41a to 41c) each accommodating the gripper device 32, and three sheet support portions 42 each for sucking and holding the sheet 4. The three gaps 41 are formed at positions spaced apart from each other in the circumferential direction in the outer surface of the printing cylinder 17. More precisely, the three gaps 41 are formed at positions which divide the outer surface into three parts in the circumferential direction. Although details will be described later, the three sheet support portions 42 are formed between the gaps 41. That is, the printing cylinder 17 is a triple-size cylinder including three pairs of gaps 41 and sheet support portions 42.
As shown in
The gripper shaft 43 extends from one end portion of the printing cylinder 17 to the other end portion in the axial direction in parallel to the axis (rotation axis) of the printing cylinder 17, and is rotatably supported by support plate members 46a of support plates 46 (see
The gripper member 44 is disposed at each of a plurality of positions in the axial direction of the corresponding gripper shaft 43. The gripper member 44 moves between a gripping position indicated by solid lines in
The gripper receiving portion 49 includes a gripper pad 45 for sandwiching the sheet 4 in cooperation with the gripper member 44, and a gripper pad shaft 47 for detachably holding the gripper pad 45. The gripper pad 45 is fixed by a fixing bolt 48 while it is placed on the distal end portion of the gripper pad shaft 47 attached to the gap 41. In this embodiment, the gripper pad shaft 47 is formed by a support member 51 which protrudes outward in the radial direction of the printing cylinder 17 from the bottom of the gap 41, and a holding member 53 which is fixed by a fixing bolt 52 while it is overlaid on a protruded end portion 51a of the support member 51. The support member 51 and the holding member 53 extend from one end portion of the printing cylinder 17 to the other end portion in the axial direction in parallel to the axis of the printing cylinder 17. The support member 51 is fixed to the bottom of the gap 41 by a fixing bolt 54. An abutting surface 55 between the holding member 53 and the protruded end portion 51a of the support member 51 extends in the radial and axial directions of the printing cylinder 17.
As shown in
The metal sheet 61 is obtained by forming a number (a plurality) of ventilation holes 63 in a sheet made of stainless steel or the like. The metal sheet 61 is formed in a shape to cover the entire region of each sheet support portion 42, and the two end portions of the metal sheet 61 are fixed to the printing cylinder 17. The two end portions indicate the upstream and downstream end portions in the sheet convey direction. The downstream end portion of the metal sheet 61 in the sheet convey direction is folded inside in the radial direction of the printing cylinder 17 along an end portion 59a of the box-shaped member 59 in the gap 41 (41a) shown in
The non-metal sheet 62 serves as a protection sheet forming a “sheet-like member” according to the present invention. This non-metal sheet 62 includes a main body 65 formed in a sheet-like shape using a non-metal material, and a number (a plurality) of ventilation portions 66 through which air passes in the thickness direction of the main body 65, as shown in
Bases 67 and 68 are disposed in the two end portions of the main body 65. The two end portions indicate those in the right-and-left direction in
Each ventilation portion 66 is formed by a through hole which extends through the main body 65 in the thickness direction. The opening shape of each ventilation portion 66 is a circle, as shown in
The thus formed non-metal sheet 62 is attached to the printing cylinder 17 by a sheet-like member holding device 70 (see
As shown in
As shown in
The second base 68 disposed in the other end portion of the non-metal sheet 62 is held by the second holding unit 81. The second holding unit 81 is disposed in the gap 41 (41b) separated, on the upstream side in the sheet convey direction, from the gap 41 (41a) where the first holding unit 71 for holding the first base 67 is disposed. The second holding unit 81 in the gap 41 (41b) has the same structure as that of the second holding unit 81 in the gap 41 (41a) shown in
The guide member 82 extends from one end portion of the printing cylinder 17 to the other end portion in the axial direction, and is formed to have a groove-shaped cross-section with a pair of ribs 82a and 82b. The rib 82a is provided in the downstream end portion of the guide member 82 in the sheet convey direction, and the rib 82b is provided in the upstream end portion of the guide member 82 in the sheet convey direction. The guide member 82 is fixed, by a support bracket 85 and fixing bolts 86 (see
The slider 83 is formed in a plate shape extending in the axial direction of the printing cylinder 17 along the guide member 82. The slider 83 is attached to the guide member 82 by two kinds of bolts. The two kinds of bolts are an adjusting bolt 87 extending in the sheet convey direction and a fixing bolt 88 extending in the radial direction of the printing cylinder 17.
The adjusting bolt 87 rotatably extends through the rib 82a of the guide member 82, and is threadably engaged with the slider 83. The adjusting bolt 87 positions the slider 83 in the sheet convey direction with reference to the guide member 82. In this embodiment, the adjusting bolt 87 forms the “second bolt” according to the present invention.
In this embodiment, a stopper 89 (see
As shown in
As shown in
Each cover plate 84 is fixed to the slider 83 by fixing bolts 93 in the two end portions in the longitudinal direction while it is overlaid on the slider 83. As shown in
A procedure of attaching the non-metal sheet 62 to the printing cylinder 17 will now be described. To attach the non-metal sheet 62 to the printing cylinder 17, one end portion of the first base 67 in the longitudinal direction is inserted from the outside of the printing cylinder 17 in the axial direction to the release portion 73 formed in one end portion of the printing cylinder 17 in the axial direction. This attachment operation and an operation of detaching the non-metal sheet 62 from the printing cylinder 17 can be readily performed by gripping the handle 69. The first base 67 is further moved in the axial direction, and is inserted to the space S1 of the first holding unit 71.
If the non-metal sheet 62 is pulled to the other end portion side while one end portion of the non-metal sheet 62 is inserted to the space S1, the first base 67 abuts against the abutment wall 72, and cannot move any more. Thus, when one end portion of the non-metal sheet 62 is inserted to the above-described space S1, the non-metal sheet 62 is held by the first holding unit 71 (printing cylinder 17) while one end portion of the non-metal sheet 62 is prevented from being removed.
After that, the main body 65 of the non-metal sheet 62 is overlaid on the sheet support portion 42 of the printing cylinder 17. The second base 68 is sandwiched by the cover plate 84 and the slider 83 of the second holding unit 81, thereby fixing the cover plate 84 to the slider 83 by the fixing bolts 93.
The adjusting bolt 87 is tightened to pull the non-metal sheet 62 together with the slider 83. When the non-metal sheet 62 is pulled, it is brought into tight contact with the metal sheet 61 (the outer surface of the printing cylinder 17). After that, while a predetermined tension acts on the non-metal sheet 62, the slider 83 is fixed to the guide member 82 using the fixing bolts 88. By fixing the slider 83 to the guide member 82, the operation of attaching the non-metal sheet 62 to the printing cylinder 17 is completed.
To detach the non-metal sheet 62 from the printing cylinder 17, the second base 68 is detached from the second holding unit 81 first. The main body 65 is removed from the sheet support portion 42 of the printing cylinder 17, and the handle 69 of the first base 67 is gripped and pulled in the axial direction of the printing cylinder 17. By pulling the handle 69, one end portion of the non-metal sheet 62 including the first base 67 is pulled outward in the axial direction of the printing cylinder 17 from the first holding unit 71 through the release portion 73 of the printing cylinder 17.
An operation of attaching the non-metal sheet 62 to the printing cylinder 17 and an operation of detaching the non-metal sheet 62 from the printing cylinder 17 can be performed regardless of the gripper member 44 and gripper pad 45 of the gripper device 32. Therefore, according to this embodiment, it is possible to provide the sheet-like member holding device of the printing press, which can attach and detach the non-metal sheet 62 by a simple method without moving the gripper member 44 or gripper pad 45.
The first base 67 of the non-metal sheet 62 according to this embodiment extends from one end of the printing cylinder 17 to the other end in the axial direction in the non-metal sheet 62. The handle 69 is formed in one end portion of the first base 67 in the axial direction, as described above. Therefore, according to this embodiment, it is possible to readily attach and detach the non-metal sheet 62 by gripping the handle 69.
The second holding unit 81 according to this embodiment includes the pins 91 for preventing removal of the fixing bolts 88 and 93, and the stopper 89, opposing the head 87a of the adjusting bolt 87, for preventing loosening of the adjusting bolt 87. Therefore, according to this embodiment, it is possible to reliably prevent the adjusting bolt 87 and the fixing bolts 88 and 93 of the second holding unit 81 from loosening and falling while the printing cylinder 17 rotates.
The above-described embodiment has exemplified an example in which the abutment wall 72 for restricting the movement of the first base 67 is formed in the holding member 53 of the gripper pad shaft 47. However, the abutment wall 72 may be formed in a portion opposing the holding member 53 in the end portion 59a of the box-shaped member 59. In this case, a concave portion where the space S1 is formed exists in the surface, opposing the holding member 53, of the end portion 59a of the box-shaped member 59. The upper end portion of the concave portion serves as the abutment wall 72. By forming the abutment wall 72 in at least one of the holding member 53 and the end portion 59a of the box-shaped member 59, the movement of the first base 67 to the outside in the radial direction of the printing cylinder 17 is restricted even if the gripper pad 45 is detached from the gripper pad shaft 47.
The above-described embodiment has exemplified the sheet-like member holding device 70 for holding the non-metal sheet 62 as the protection sheet of the printing cylinder 17. However, the sheet-like member holding device according to the present invention can hold a sheet-like member different from the protection sheet of the printing cylinder 17. For example, the sheet-like member holding device according to the present invention can be used to hold a sheet-like member such as a paper or film on a cylinder such as an impression cylinder or transfer cylinder having a function of conveying a printing product. The paper or film is used to prevent the blanket of a blanket cylinder or printing material from being stained or being damaged from rubbing.
Furthermore, the sheet-like member holding device according to the present invention can hold a packing sheet as a sheet-like member formed from paper, cloth, rubber, or the like, and a rubber sheet for protecting the packing sheet on the surface of the impression cylinder. The packing sheet is used to adjust the printing pressure so as to improve the contact between the plate surface of a plate cylinder and a printing sheet by applying an appropriate elastic force to the metal surface of an impression cylinder in order to avoid the impact between the metal surface of the impression cylinder and the plate surface of the plate cylinder at the time of printing in an intaglio printing press, a relief printing press, or the like.
Number | Date | Country | Kind |
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2015-114516 | Jun 2015 | JP | national |
2016-101138 | May 2016 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
3007408 | Taylor | Nov 1961 | A |
4367679 | Ishii | Jan 1983 | A |
5673624 | Grundke | Oct 1997 | A |
Number | Date | Country |
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44 24 930 | Jan 1996 | DE |
100 01 323 | Jul 2001 | DE |
H03-286866 | Dec 1991 | JP |
H03-286867 | Dec 1991 | JP |
Entry |
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Search Report in European Application No. 16001264.7 dated Oct. 26, 2016. 9 pages. |
Number | Date | Country | |
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20160355034 A1 | Dec 2016 | US |