Patent Grant
7591615
Not Applicable
Not Applicable
Not Applicable
The present invention generally relates to sheet material cutting machines of the type having work material supporting bristle beds and, more particularly, to such machines having systems for removing loose fibers, threads, small pieces of material, and/or other debris which tend to collect in spaces between bristles of the bed.
Machines for cutting sheet material such as fabric, cloth, vinyl, leather and the like typically have a work material supporting bed comprising a plurality of generally vertically extending bristles. Upper free ends of the bristles define a work material supporting surface so that the bed may be penetrated by a cutting tool such as a reciprocating knife, a rotating drill, or the like that is used to cut the sheet material. As shown in
One method of cleaning the debris from the bristles has been to periodically remove the bristle bed from the machine, such as between work shifts. Bed portions are placed in a cleaning apparatus which removes debris. One such apparatus cleans the bed portions by applying sharp impact forces to the bed portions to shake the accumulated debris from the bristles. For examples of such cleaning apparatus see U.S. Pat. Nos. 4,224,711 and 5,065,469, the disclosures of which are expressly incorporated herein in their entirety by reference. These cleaning apparatus have the disadvantage that to achieve cleaning of the bristle bed, bristle units must be separated from the cutting machine, cleaned by the cleaning apparatus remote from the cutting machine, and reassembled with the cutting machine. This process requires a great deal of time and labor.
Attempts have been made to provide a cleaner capable of cleaning the bristle bed while the bristle bed remains assembled to the cutting machine. One such cleaner includes a plurality of rotary blades and a vibrator to dislodge the debris and a vacuum device to remove dislodged debris. The cleaner replaces the cutting tool on a cutter carriage or is carried by its own carriage. See U.S. Pat. No. 5,361,453, the disclosure of which is expressly incorporated herein in its entirety by reference. Another such cleaner is for a conveyer-type cutting machine and includes pins at an underside of the conveyer that comb the bristles and a vacuum device to remove dislodged debris. The vacuum system for the bed is diverted to the cleaner during cleaning. See U.S. Pat. No. 5,412,836, the disclosure of which is expressly incorporated herein in its entirety by reference. While these cleaners may be capable of cleaning the bristle bed while the bristle bed remains assembled to the cutting machine, they require the cutting machine to be in a down condition.
Attempts have been made to provide a cleaner for cleaning the bristle bed while the cutting machine remains operational. One such cleaner is for a conveyor type cutting machine and delivers jets of compressed air to dislodge debris at an underside of the conveyor so that the debris falls down to the ground. See U.S. Pat. No. 6,058,556, the disclosure of which is expressly incorporated herein in its entirety by reference. Another such cleaner is also for a conveyor type cutting machine but uses a vacuum device to remove debris. See U.S. Pat. No. 6,732,854, the disclosure of which is expressly incorporated herein in its entirety by reference. While these cleaners may be capable of cleaning the bristle bed while the cutting machine remains operational, they essentially clean portions of the conveyor-type bristle bed while they are “off-line.” Thus, these cleaners cannot be utilized with non-conveyor type cutting machines. Additionally, debris is not removed until cutting of that portion of the work material is complete. Thus, cutting operations subsequent to initial cutting operations on a particular sheet of work material may be affected by debris created by prior cutting operations.
There is a desire to cut work material with a “zero buffer”, that is, without a gap between the end products. A zero buffer results in less wasted work material and thus decreases costs for the end products. To obtain a zero buffer, however, the work material must be precisely positioned and held in place with even vacuum pressure and operation of the cutting tools cannot be hindered by cutting debris. Accordingly, there is a need in the art for an improved sheet material cutting machine which can remove cutting debris as the work material is cut.
The present invention provides a sheet material cutting machine which attempts to address one or more problems of the related art. According to the present invention, a sheet material cutting machine comprises, in combination, a bristle bed with generally vertically extending bristles having free ends defining a support surface for supporting sheet material to be cut and a carriage movable over the bristle bed and carrying at least one cutting tool to selectively cut the sheet material. A vacuum cleaning system provides vacuum at the carriage to remove cutting debris as the cutting tool is cutting the sheet material.
According to another aspect of the present invention, a sheet material cutting machine comprises, in combination, a bristle bed with generally vertically extending bristles having free ends defining a support surface for supporting sheet material to be cut and a carriage movable over the bristle bed and carrying at least one cutting tool to selectively cut the sheet material. A vacuum cleaning system provides vacuum at the cutting tool to remove cutting debris as the cutting tool is cutting the sheet material.
According to yet another aspect of the present invention, a sheet material cutting machine comprises, in combination, a bristle bed with generally vertically extending bristles having free ends defining a support surface for supporting sheet material to be cut and a carriage movable over the bristle bed and carrying at least one hollow drill to selectively cut the sheet material. A vacuum cleaning system provides vacuum through the hollow drill to remove cutting debris as the hollow drill is cutting the sheet material.
From the foregoing disclosure and the following more detailed description of various preferred embodiments it will be apparent to those skilled in the art that the present invention provides a significant advance in the technology of sheet material cutting machines. Particularly significant in this regard is the potential the invention affords for providing a high quality, reliable cutting which removed cutting debris as the material is cut. Additional features and advantages of various preferred embodiments will be better understood in view of the detailed description provided below.
These and further features of the present invention will be apparent with reference to the following description and drawings, wherein:
It should be understood that the appended drawings are not necessarily to scale, presenting a somewhat simplified representation of various preferred features illustrative of the basic principles of the invention. The specific design features of a sheet material cutting machine as disclosed herein, including, for example, specific dimensions, orientations, locations, and shapes of the various components, will be determined in part by the particular intended application and use environment. Certain features of the illustrated embodiments have been enlarged or distorted relative to others to facilitate visualization and clear understanding. In particular, thin features may be thickened, for example, for clarity or illustration. All references to direction and position, unless otherwise indicated, refer to the orientation of the sheet material cutting machine illustrated in the drawings. In general, up or upward generally refers to an upward direction within the plane of the paper in
It will be apparent to those skilled in the art, that is, to those who have knowledge or experience in this area of technology, that many uses and design variations are possible for the improved sheet material cutting machines disclosed herein. The following detailed discussion of various alternative and preferred embodiments will illustrate the general principles of the invention with reference to a non-conveyor or stationary type cutting machine for cutting fabric, cloth, vinyl, leather, or the like. Other embodiments suitable for other applications of the invention will be apparent to those skilled in the art given the benefit of this disclosure, such as, for example, a conveyer-type sheet material cutting machine or the like.
Referring now to the drawings,
The illustrated cutting machine 10 includes an upwardly facing supporting surface 16 provided by the bristle bed 12. The illustrated bristle bed 12 is stationary relative to ground and is comprised of a large number of the generally vertically extending bristles 14, the upper free ends of which define the supporting surface 16. The supporting surface 16 of the illustrated bed has a width dimension parallel to the illustrated Y-coordinate direction and a length dimension parallel to the illustrated X-coordinate direction. The illustrated carriage 24 includes a main or X-direction carriage 30 and a cutting tool or Y-direction carriage 32. The main carriage 30 extends above and across the supporting surface 16 parallel to the width dimension of the supporting surface 16 and is movable in the X direction along the length of the supporting surface 16. The main carriage 30 is supported at both ends by rails 34 having suitable racks and guide surfaces for supporting the main carriage 30 for movement there along under the influence of an X drive motor powering pinions that engage racks on the rails. A pair of cutting tool assemblies 36 each having a cutting tool 26 in the form of a rotatable drill is mounted on the illustrated cutting tool carriage 32. It is noted that other quantities of cutting tool assemblies 36 can be carried by the cutting tool carriage 32 and/or the cutting tools 26 can be of other types such as, for example, reciprocating knives, or combinations of different types of cutting tools 26. The cutting tool carriage 32 is moved in the Y-coordinate direction along the length of the main carriage 30 by a Y drive motor so that by coordinated movements of the main carriage 30 in the X direction and the cutting tool carriage 32 in the Y direction, the cutting tool 26 may be moved along any desired line or location of cut relative to the work material 20. This movement of the carriages 30, 32 and related operations of the cutting tool assemblies 36 are controlled in a conventional manner by a main controller 40. It is noted that the cutting tool assemblies 36 can alternatively be carried by any other suitable type of carriage 24 within the scope of the present invention.
As described in U.S. Pat. No. 4,205,835, the disclosure of which is expressly incorporated herein in its entirety by reference, the bristle bed 12 is preferably comprised of a plurality of smaller bristle units or squares 42, which may be made of injection molded plastic, each of which has a base portion and a plurality of the bristles 14 extending upwardly therefrom. The bristle units 42 rest on a grid 44 below which are a number of vacuum chambers each extending across the width of the bristle bed 12 and arranged successively along the length of the bed 12 with each such vacuum chamber being connectable to a main air duct 46 through operation of associated valve operating members 48.
The main air duct 46 is selectively connected through a selector valve assembly 50 to either the vacuum port 52 or the pressure port 54 of an air pump or turbine 56. When the main air duct 46 is connected to the vacuum port 52 of the air pump 56, each vacuum chamber can be connected to vacuum pressure by pushing its associated operating member 48. The illustrated cutting machine 10 has a cam 58 carried by the main carriage 30 which operates the valve operating members 48 so that vacuum pressure is applied to the vacuum chambers located beneath or close to the cutting tool assemblies 36 so as to compress and hold down the work material 20 primarily in the vicinity of the cutting tool assemblies 36. When the main air duct 46 is connected to the pressurized air port 54 of the air pump 56, pressurized air may be applied to the bristle bed 12 to form an air cushion between the supporting surface 16 and the work material 20 to aid in sliding the work material 20 onto and off of the supporting surface 16.
As best shown in
As best shown in
A hollow shaft or rod 86 having an axially extending passage 88 therethrough extends through the piston 78 and is rotatably supported by the piston 78. Suitable bearings or bushings 90 are provided so that the hollow shaft 86 can rotate about its vertical axis. A lower end of the hollow shaft 86 is provided with a collet and nose piece 92 suitable for releasably securing the hollow drill 61 thereto so that the hollow drill 61 is coaxially rotatable about its central axis along with the hollow shaft 86. Fixed to an upper portion of the hollow shaft 86 is pulley 94 that cooperates with a belt 96 of a drive means. When the drive means is activated to drive the belt 96, the belt 96 rotates the pulley 94 which rotates the hollow shaft 86 connected thereto. Rotation of the hollow shaft 86 rotates the hollow drill 61 to cut a circular-shaped opening in the work material 20 when the hollow drill 61 engages the work material 20.
A spring member 98 is provided about the upper end of the piston 78 and acts between the upper end of the cylinder 76 and the pulley 94 to resiliently bias the hollow shaft 86 and the hollow drill 61 upward to a first or retracted position. When compressed air or other suitable fluid is injected into the cylinder 76 above the piston ring, the piston 78 is driven in a downward direction, along with the hollow shaft 86 and the hollow drill 61 until the hollow shaft 86 and the hollow drill 61 are in second or extended positions wherein the cutting edge 74 engages the work material 20 to cut the opening. When the compressed air is released, the spring member 98 resiliently returns the piston 78, along with the hollow shaft 86 and the hollow drill 61, in an upward direction toward the retracted position.
A mounting bracket 100 is provided for securing a hose connector or adaptor 102 in a fixed position which receives an upper end of the hollow shaft 86. The illustrated adapter 102 is generally tubular shaped with the upper end of the hollow shaft 86 extending therein. The mounting bracket 100 and the adapter 102 are sized and shaped so that the hollow shaft 86 can rotate relative to the adapter 102 while a tube or hose 104 of the vacuum cleaning system 28 is secured to the adapter 102 to provide air and debris flow between the tube 104 and the hollow shaft 86 as described in more detail hereinafter. The hose 104 is preferably soft or flexible so that the carriages 30, 32 can move as desired but can alternatively be of any other suitable type.
As best shown in
In operation, the valves 112 are opened to create vacuum pressure at the lower end of the hollow drill 61 whenever the hollow drill 61 is activated to cut the work material 29. As the hollow drill 61 cuts the work material, dust, threads, plugs and other debris is immediately sucked by the vacuum into the hollow drill 61 where it passes through to the hollow shaft 86 and then to the hose assembly 106. Once in the hose assembly 106, the debris passes to the filter 108 where it is caught and retained in the collecting basket 110. When the cutting operation of the hollow drill 61 is complete, the controller 40 preferably closes the valve 112 to cut off the vacuum from the hollow drill 61. The debris is then periodically removed from the collection basket 110 as needed. By removing the debris during the cutting operation, the debris does not become lodged within the bristles 14 of the cutting bed 12 and thus does not affect remaining cutting operations.
It has been found that under some conditions, the debris may stick or meld to the interior surface of the hollow drill 61 rather than freely passing through the hollow drill 61. This appears to particularly be the case for relatively small diameter, relatively high speed hollow drills 61 and/or for cutting polymeric materials such as vinyl. As best shown in
From the foregoing disclosure and detailed description of certain preferred embodiments, it is apparent that the present invention provides a vacuum cleaning system that effectively removes cutting debris during the cutting operation. Cutting debris that can hinder the cutting tools and/or inhibit a proper vacuum on the work material does not become lodged in the bristles. As a result, the work material can be cut with zero buffers to reduce wasted material.
From the foregoing disclosure and detailed description of certain preferred embodiments, it is also apparent that various modifications, additions and other alternative embodiments are possible without departing from the true scope and spirit of the present invention. The embodiments discussed were chosen and described to provide the best illustration of the principles of the present invention and its practical application to thereby enable one of ordinary skill in the art to utilize the invention in various embodiments and with various modifications as are suited to the particular use contemplated. All such modifications and variations are within the scope of the present invention as determined by the appended claims when interpreted in accordance with the benefit to which they are fairly, legally, and equitably entitled.
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| Number | Date | Country | |
|---|---|---|---|
| 20080216625 A1 | Sep 2008 | US |
