Patent Grant
10114325
The entire disclosure of Japanese Patent Application No. 2016-092307 filed on May 2, 2016 including description, claims, drawings, and abstract are incorporated herein by reference in its entirety.
The present invention relates to a sheet material feeding apparatus and an image forming apparatus including the same.
An image forming apparatus such as a copier, a printer, and a facsimile includes a sheet material feeding apparatus that feeds a sheet material such as a sheet of paper. In some cases, the sheet material feeding apparatus includes a push-up plate that pushes up a downstream section of the sheet in a feeding direction in order to allow a top layer of the plurality of sheet materials stacked in a container unit to come in contact with a feed roller from below. There is a proposed technique capable of changing a force to push up the push-up plate in accordance with the size of the sheet material. Exemplary known techniques according to such a sheet material feeding apparatus include JP 2015-802 A and JP 2000-53257 A.
The sheet feed cassette disclosed in JP 2015-802 A includes a push-up plate, a coil spring for directly biasing the push-up plate upwardly, an auxiliary push-up plate arranged below the push-up plate, a coil spring for biasing the auxiliary push-up plate upwardly, and a regulating member for regulating the movement of the sheet in a width direction. The regulating member includes an opening engageable with a protrusion of the auxiliary push-up plate. When the regulating member is aligned with a small-sized sheet with a relatively small width, the opening of the regulating member is engaged with the protrusion on the auxiliary push-up plate, thereby preventing the auxiliary push-up plate from pushing up the push-up plate. With this mechanism, elasticity of one coil spring acts on the push-up plate for the small-sized sheet with a relatively small width, and elasticity of two coil springs acts on the push-up plate for the large-sized sheet with a relatively large width.
A sheet feed apparatus described in JP 2000-53257 A includes a movable base plate, a pressure lever and an auxiliary pressure lever for biasing the movable base plate upwardly, and a side fence for regulating the movement of the sheet in the width direction. The side fence includes a projection engageable with the auxiliary pressure lever. When the side fence is aligned with a large-sized sheet with a relatively large width, a projection on the side fence engages with the auxiliary pressure lever, whereby a biasing force of the auxiliary pressure lever acts on the movable base plate. With this mechanism, the biasing force of one lever acts on the push-up plate for the small-sized sheet with a relatively small width, and the biasing force of two levers acts on the push-up plate for the large-sized sheet with a relatively large width.
Unfortunately, however, the sheet feed cassette described in JP 2015-802 A has a difficulty in engaging the protrusion of the auxiliary push-up plate with the opening of the regulating member unless the cassette is in a state of being completely drawn out from a main body, and this leads to incompatibility with a small-sized sheet having a relatively small width. This limitation might lead to a concern of extra time and labor on a user.
Another sheet feed apparatus described in JP 2000-53257 A includes the projection on the side fence, that comes in direct contact with the auxiliary pressure lever, leading to a concern of an unintentional force to be applied on the side fence. This would be a concern of adversely affecting the sheet feed performance. Furthermore, since a pressure arm, a pressure lever, and an auxiliary pressure lever for upwardly biasing the movable base plate inside a sheet feet tray are provided outside the sheet feed tray, there are concerns of enlargement of the sheet feed apparatus and thus, enlargement of the image forming apparatus.
The present invention has been made in view of the above-described issue, and an object thereof is to provide a downsized sheet material feeding apparatus and an image forming apparatus, capable of suitably changing the force to push up the sheet material in accordance with the size of the sheet material and achieving stable feeding of the sheet material.
To achieve the abovementioned object, according to an aspect, a sheet material feeding apparatus reflecting one aspect of the present invention comprises: a cassette configured to internally contain a sheet material; a push-up plate that is mounted on an inner bottom surface of the cassette and that is a plate on top surface of which the sheet material is mounted; a push-up plate displacement mechanism that is provided on the cassette and configured to include a plurality of push-up plate biasing members and to change a posture of the push-up plate using a biasing force of at least one of the push-up plate biasing members; a width regulating member provided inside the cassette and configured to be displaced in a width direction intersecting with a feeding direction of the sheet material and to regulate a position of the sheet material in the width direction; and a biasing member selecting mechanism that is provided on the cassette and includes a switching unit configured to switch application and release-application of the biasing force of at least one of the push-up plate biasing members to a posture change of the push-up plate, in interlocking with displacement of the width regulating member.
With this configuration, it is possible to easily displace the width regulating member regardless of drawn out/stored states of the cassette with respect to the housing unit, leading to the switching of application and release-application of the biasing force by the push-up plate biasing member, to the posture change of the push-up plate. Moreover, a switching unit exists between the width regulating member and the push-up plate biasing member. This configuration suppresses application of an unintentional force to the width regulating member and stabilizes sheet material feeding performance. Moreover, since the push-up plate displacement, mechanism and the biasing member selecting mechanism are provided on the cassette, it is possible to form the sheet material feeding apparatus relatively in a small size.
In the sheet material feeding apparatus with the above configuration, the push-up plate displacement mechanism preferably includes: a rotation shaft that is arranged below the push-up plate and extends in the width direction of the sheet material; a plurality of pivot levers to which an end of at least one of the push-up plate biasing members is separately connected and capable of rotating around an axial line of the rotation shaft, together with the rotation shaft; and a push-up lever arranged below the push-up plate and configured to be attached on the rotation shaft and to change a posture of the push-up plate in accordance with rotation of the rotation shaft, and the biasing member selecting mechanism is preferably configured such that the switching unit includes a coupling member capable of performing engagement and disengagement of the pivot lever to which at least one of the push-up plate biasing members are connected, with the rotation shaft, and the biasing member selecting mechanism preferably includes: an engagement biasing member configured to bias, on the switching unit, the pivot lever to which at least one of the push-up plate biasing members is connected, in a direction to engage with the rotation shaft; and a disengagement, lever configured to come in contact with the width regulating member, and configured to displace, on the switching unit, the pivot lever to which at least one of the push-up plate biasing members is connected, in a direction to disengage from, the rotation shaft, by being displaced in interlocking with displacement of the width regulating member.
In the sheet material feeding apparatus with the above configuration, an end of each of the push-up plate biasing members is preferably separately connected to each of the plurality of pivot levers and the plurality of pivot levers can rotate, together with the rotation shaft, around an axial line of the rotation shaft.
In the sheet material feeding apparatus with the above configuration, the direction of the biasing force of the engagement biasing member received at a contact position with the disengagement lever, on the width regulating member, is preferably parallel with the feeding direction of the sheet material.
In the sheet material feeding apparatus with the above configuration, the disengagement lever can preferably rotate within a plane parallel with an inner bottom surface of the cassette, and a distance from a rotation center of the disengagement lever to a connection position of the disengagement lever with the switching unit in the feeding direction of the sheet material is preferably longer than a distance from the rotation center of the disengagement lever to a contact position of the disengagement lever with the width regulating member in the feeding direction of the sheet material.
In the sheet material feeding apparatus with the above configuration, the sheet material feeding apparatus preferably further comprises a housing unit, wherein the cassette can be preferably drawn out from or stored into the housing unit, and the cassette preferably includes a starting lever connected to the push-up plate displacement mechanism and configured to come in contact with the housing unit together with the storage of the cassette into the housing unit to change the posture of the push-up plate so as to be pushed up by activating the biasing force of the push-up plate biasing member in the push-up plate displacement mechanism.
To achieve the abovementioned object, according to an aspect, an image forming apparatus reflecting one aspect of the present invention comprises: a sheet material feeding apparatus configured to feed a sheet material; and a printing unit configured to form an image on the sheet material fed from the sheet material feeding unit, wherein the sheet material feeding apparatus includes: a cassette configured to internally contain the sheet material; a push-up plate that is mounted on an inner bottom surface of the cassette and that is a plate on top surface of which the sheet material is mounted; a push-up plate displacement mechanism that is provided on the cassette and configured to include a plurality of push-up plate biasing members and to change a posture of the push-up plate using a biasing force of at least one of the push-up plate biasing members; a width regulating member provided inside the cassette and configured to be displaced in a width direction intersecting with a feeding direction of the sheet material and to regulate a position of the sheet material in a width direction; and a biasing member selecting mechanism that is provided on the cassette and includes a switching unit configured to switch application and release-application of the biasing force of at least one of the push-up plate biasing members to a posture change of the push-up plate, in interlocking with displacement of the width regulating member.
In the image forming apparatus with the above configuration, the push-up plate displacement mechanism preferably includes: a rotation shaft that is arranged below the push-up plate and extends in the width direction of the sheet material; a plurality of pivot levers to which an end of at least one of the push-up plate biasing members is separately connected and capable of rotating around an axial line of the rotation shaft, together with the rotation shaft; and a push-up lever arranged below the push-up plate and configured to be attached on the rotation shaft and to change a posture of the push-up plate in accordance with rotation of the rotation shaft, and the biasing member selecting mechanism is preferably configured such that the switching unit includes a coupling member capable of performing engagement and disengagement of the pivot lever to which at least one of the push-up plate biasing members are connected, with the rotation shaft, and the biasing member selecting mechanism preferably includes: an engagement biasing member configured to bias, on the switching unit, the pivot lever to which at least one of the push-up plate biasing members is connected, in a direction to engage with the rotation shaft; and a disengagement lever configured to come in contact with the width regulating member, and configured to displace, on the switching unit, the pivot lever to which at least one of the push-up plate biasing members is connected, in a direction to disengage from the rotation shaft, by being displaced in interlocking with displacement of the width regulating member.
In the image forming apparatus with the above configuration, an end of each of the push-up plate biasing members is preferably separately connected to each of the plurality of pivot levers and the plurality of pivot levers can rotate, together with the rotation shaft, around an axial line of the rotation shaft.
In the image forming apparatus with the above configuration, the direction of the biasing force of the engagement biasing member received at a contact position with the disengagement lever, on the width regulating member, is preferably parallel with the feeding direction of the sheet material.
In the image forming apparatus with the above configuration, the disengagement lever can preferably rotate within a plane parallel with an inner bottom surface of the cassette, and a distance from a rotation center of the disengagement lever to a connection position of the disengagement lever with the switching unit in the feeding direction of the sheet material is preferably longer than a distance from the rotation center of the disengagement lever to a contact position of the disengagement lever with the width regulating member in the feeding direction of the sheet material.
In the image forming apparatus with the above configuration, the sheet material feeding apparatus preferably further includes a housing unit, the cassette can be preferably drawn out from or stored into the housing unit, and the cassette preferably includes a starting lever connected to the push-up plate displacement mechanism and configured to come in contact with the housing unit together with the storage of the cassette into the housing unit to change the posture of the push-up plate so as to be pushed up by activating the biasing force of the push-up plate biasing member in the push-up plate displacement mechanism.
The above and other objects, advantages and features of the present invention will become more fully understood from the detailed description given hereinbelow and the appended drawings which are given by way of illustration only, and thus are not intended as a definition of the limits of the present invention, and wherein:
Hereinafter, an embodiment of the present invention will be described with reference to the drawings. However, the scope of the invention is not limited to the illustrated examples.
First, an outline of the structure of an image forming apparatus according to an embodiment of the present invention will be described with reference to
An image forming apparatus 1 is a tandem type color copier as illustrated in
The image reading unit 2 is a known unit configured to read an image of a document placed on a top surface of platen glass (not illustrated) by moving a scanner (not illustrated). The image on the document undergoes color separation to be three colors of red (R), green (G), and blue (B), and then, is converted into an electrical signal by a charge coupled device (CCD) (not illustrated). With this processing, the image reading unit 2 obtains image data of different colors of red (R), green (G), and blue (B).
After undergoing various types of processing on the main control unit 5, the image data of different colors obtained by the image reading unit 2 is converted into image data of individual reproduced colors of yellow (Y), magenta (M), cyan (C), and black (K) and stored in a memory (not illustrated) in the main control unit 5. After undergoing misalignment correction processing, the image data of the individual reproduced colors stored in the memory is read per scanning line in synchronization with the conveyance of the sheet material in order to perform optical scanning toward a photosensitive drum 21 as an image bearing body.
The printing unit 3 forms an image by electrophotography and transfers the image to the sheet material. The printing unit 3 includes an intermediate transfer belt 11 formed as an endless belt from an intermediate transfer body. The intermediate transfer belt 11 is wound around a driving roller 12, a tension roller 13, and a driven roller 14. The tension roller 13 is upwardly biased as illustrated in
The driving roller 12 comes in pressing contact with the secondary transfer roller 15 at an opposing position across the intermediate transfer belt 11. At a position of the driven roller 14, an intermediate transfer cleaning unit 16 comes in contact with an outer peripheral surface of the intermediate transfer belt 11. The intermediate transfer cleaning unit 16 is provided to oppose the driven roller 14 across the intermediate transfer belt 11. After the toner image formed on the outer peripheral surface of the intermediate transfer belt 11 is transferred to a sheet material S, the intermediate transfer cleaning unit 16 performs cleaning by removing foreign matters such as toner remaining on the outer peripheral surface of the intermediate transfer belt 11.
Below the intermediate transfer belt 11, provided are image forming units 20Y, 20M, 20C, and 20K corresponding to the individual reproduced colors of yellow (Y), magenta (M), cyan (C), and black (K). Note that hereinafter, these will be collectively referred to, in some cases, as “the image forming unit(s) 20” omitting description of identification signs of “Y”, “M”, “C”, and “K” unless there is a need to distinguish between each other. The four image forming units 20 are arranged in a line along a rotational direction of the intermediate transfer belt 11, from the upstream side to the downstream side in the rotational direction. The configuration of the four image forming units 20 is the same, that is, each of the units include a charging unit, an exposure unit, a developing unit, a drum cleaning unit, and a primary transfer roller, around the photosensitive drum 21 that rotates clockwise in
A scanning optical apparatus 23, as an exposure unit, is arranged below the image forming units 20. The single scanning optical apparatus 23 handles the four image forming units 20 and includes four light sources (not illustrated) such as semiconductor laser beams respectively corresponding to each of the four photosensitive drums 21. The scanning optical apparatus 23 modulates four semiconductor laser beams into image gradation data of individual reproduced colors and separately emits laser beams that correspond to individual reproduced colors, to the four photosensitive drum 21.
A toner bottle 31 and a toner hopper 32 corresponding to the four image forming units 20 for individual reproduced colors are provided above the intermediate transfer belt 11. For each of the exposure unit and the toner hopper 32, a remaining amount detection unit (not illustrated) to detect individual remaining toner amount inside each of the units is provided Moreover, a toner supply apparatus (not illustrated) is provided between the exposure unit and the toner hopper 32, and between the toner hopper 32 and the toner bottle 31. When the remaining amount detection unit detects a decrease in the toner remaining amount inside the exposure unit, the supply apparatus drives so as to prompt the toner hopper 32 to supply toner to the exposure unit. Furthermore, when the remaining amount detection unit detects a decrease in the toner remaining amount inside the toner hopper 32, the supply apparatus drives so as to prompt the toner bottle 31 to supply toner to the toner hopper 32. The toner bottle 31 is removably attached onto an apparatus main body and can be replaced appropriately.
A sheet material feeding apparatus 40 that internally contains a plurality of the sheet materials S such as sheets of paper, below the scanning optical apparatus 23. The sheet material S contained in the sheet material feeding apparatus 40 is sequentially fed one by one from a top layer thereof to a sheet material conveyance path Q by a feeding unit 50. The sheet material S fed from the sheet material feeding apparatus 40 to the sheet material conveyance path Q reaches a position of a pair of registration rollers 94. Subsequently, the pair of registration rollers 94 feeds the sheet material S toward a contact portion (secondary transfer nip portion) between the intermediate transfer belt 11 and the secondary transfer roller 15 in synchronization with the rotation of the intermediate transfer belt 11 while correcting skewed feeding (skew correction) of the sheet material S.
The image forming unit 20 operates such that the laser beam emitted from the scanning optical apparatus 23 forms an electrostatic latent image on the surface of the photosensitive drum 21, and then, the electrostatic latent image is visualized as a toner image by the exposure unit. The toner image formed on the surface of the photosensitive drum 21 is primarily transferred to the outer peripheral surface of the intermediate transfer belt 11, at a position where the photosensitive drum 21 opposes the primary transfer roller across the intermediate transfer belt 11. Subsequently, with the process of sequential transfer, at a predetermined timing, of the toner images of the individual image forming units 20 onto the intermediate transfer belt 11 along with the rotation of the intermediate transfer belt 11, a color toner image formed by overlapping toner images in four colors of yellow, magenta, cyan, and black is formed on the outer peripheral surface of the intermediate transfer belt 11.
The color toner image primarily transferred onto the outer peripheral surface of the intermediate transfer belt 11 is transferred to the sheet material S fed in synchronization by the pair of registration rollers 94, at the second transfer nip portion formed by the contact of the intermediate transfer belt 11 with the secondary transfer roller 15.
A fixing unit 95 is provided above the second transfer nip portion. The sheet material S on which an unfixed toner image has been transferred at the second transfer nip portion is fed to the fixing unit 95, sandwiched between the heating roller and the pressure roller, whereby the toner image is heated, pressurized, and fixed onto the sheet material S. The sheet material S that has passed through the fixing unit 95 is discharged to a sheet material discharge unit 96 provided above the intermediate transfer belt 11.
The operation unit 4 is provided on a front side of the image reading unit 2. The operation unit 4 receives an input of printing condition setting such as the type and size of the sheet material S to be used for printing by the user, enlargement/reduction, double-face printing on/off, and an input of setting such as fax number and transmitter's name in facsimile transmission. Moreover, the operation unit 4 also functions as a notification unit for notifying to the user, apparatus states, cautions, error messages, or the like, by displaying those on a display unit 4w.
In order to perform overall operation control, the image forming apparatus 1 includes the main control unit 5 constituted with a CPU, an image processing unit, and other electronic components (all not illustrated). Using the CPU as a central processing unit, and an image processing unit, the main control unit 5 implements a series of image forming operation and printing operation by controlling constituents such as the image reading unit 2 and the printing unit 3 on the basis of programs and data stored and input into the memory.
Subsequently, the configuration of the sheet material feeding apparatus 40 of the image forming apparatus 1 will be described with reference to
The lower side in
The sheet material feeding apparatus 40 includes a housing unit 41 and a cassette 42, as illustrated in
The cassette 42 is slidable along a guide section (not illustrated) extending in the front-back direction between the cassette 42 and the housing unit 41 horizontally with respect to the housing unit 41. The cassette 42 can be drawn out or contained from/into the housing unit 41 by operation of being drawn out or pushing in, in the front-back direction of the cassette 42.
The push-up plate 43 is arranged on an inner bottom surface of the cassette 42. The sheet materials are mounted and stacked on the push-up plate 43. The push-up plate 43 is supported by the inner side wall of the cassette 42 with a support shaft 43a extending in the front-back direction provided at an upstream end of in the sheet material feeding direction, that is, at a left end portion in
The push-up plate displacement mechanism 60 described below is arranged (refer to
The feeding unit 50 is arranged in the housing unit 41, above the downstream section of the cassette 42 in the sheet material feeding direction. The feeding unit 50 feeds the sheet material contained in the cassette 42, to the outside of the cassette 42. The feeding unit 50 includes a feed roller 51 and a separating roller 52 illustrated in
The feed roller 51 is arranged above the downstream section of the push-up plate 43 in the sheet material feeding direction. When the downstream section in the sheet material feeding direction of the sheet material mounted on the push-up plate 43 is pushed up by the push-up plate 43, the top layer of the sheet material comes in pressing contact with the feed roller 51. The sheet material S in the cassette 42 is fed to the outside of the cassette 42 by the feed roller 51.
The feed roller 51 is arranged such that a lower portion of the surface thereof protrudes toward the sheet material conveyance path Q (illustrated in
The separating roller 52 is disposed below the feed roller 51 across the sheet material conveyance path Q. The separating roller 52 comes in pressing contact with the feed roller 51 by an action of the biasing member (not illustrated). The sheet material is inserted through a nip portion formed by the contact of the separating roller 52 with the feed roller 51. The separating roller 52 is not connected with the motor but rotates in accordance with the rotation of the feed roller 51 by the contact with the feed roller 51.
The separating roller 52 includes a torque limiter (not illustrated), for example, at its shaft portion. When the sheet material is not present at the nip portion formed by the contact of the separating roller 52 with the feed roller 51, or a single sheet material enters there, a torque that is a set torque of the torque limiter or above is applied onto the separating roller 52, and the separating roller 52 rotates in a direction of feeding the sheet material in accordance with the feed roller 51. In contrast, when a plurality of overlapping sheet materials enters the nip portion, the torque applied to the separating roller 52 does not reach the set torque of the torque limiter, and then, the separating roller 52 stops rotation. This configuration avoids feeding of the lower-side sheet material among the overlapping sheet materials, making it possible to prevent a problem of double feeding, that is, feeding of overlapping sheet materials.
Width regulating members 45A and 45B are arranged inside the cassette 42, specifically, at both end portions in a direction intersecting with the feeding direction of the sheet materials mounted on the push-up plate 43, that is, the front and back sides of the sheet materials. The width regulating members 45A and 45B can be displaced in a width direction of the sheet material, that is, the direction intersecting with the feeding direction of the sheet material, and can come in contact with a front-side end surface and a back-side end surface of a bundle of the sheet materials. This configuration enables the width regulating members 45A and 45B to regulate the position of the sheet materials in the width direction.
Inside the cassette 42, a rear-end regulating member 46 is arranged on an upstream side of the feeding direction of the sheet material mounted on the push-up plate 43. One rear-end regulating member 46 is provided at a central portion of the width direction of the sheet material, that is, the direction intersecting with the feeding direction of the sheet material. The rear-end regulating member 46 can be displaced in parallel with the sheet material feeding direction, and can come in contact with an end surface (rear end) on the upstream side in the feeding direction of the bundle of the sheet materials. This configuration enables the rear-end regulating member 46 to regulate the position of the sheet material at an upstream end in the feeding direction.
Subsequently, detailed structures of the push-up plate displacement mechanism 60 and its peripherals will be described with reference to
As illustrated in
The starting lever 47 is provided at an outer bottom portion of the cassette 42 (refer to
The linear motion link 61 is provided at a bottom portion of the cassette 42, on the farther front side than the central portion in the width direction of the sheet material. The linear motion link 61 has an elongated shape formed along the bottom surface of the cassette 42 and extends in parallel with the feeding direction of the sheet material. The linear motion link 61 is guided by a guide material (not illustrated) and can move in parallel with the feeding direction of the sheet material. An end portion on the front side of the starting lever 47 is connected to an upstream end of the linear motion link 61 in the feeding direction of the sheet material. A lower end of the pivot link 62 is connected to the downstream end in the feeding direction of the sheet material. Note that the linear motion link 61 can slightly be displaced to the front side and the back side in accordance with the rotation of the starting lever 47.
The pivot link 62 is provided in a region that corresponds to the downstream end of the linear motion link 61 in the feeding direction of the sheet material, that is, on the front side of a substantially upstream-side section of the push-up plate 43 in the feeding direction of the sheet material. The pivot link 62 has an elongated shape extending in a substantially up-down direction. The pivot link 62 is supported by the cassette 42 via a support shaft portion 62a provided at a substantially central portion in the up-down direction, extending substantially horizontally in a width direction of the sheet material. The pivot link 62 can rotate around an axial line of the support shaft portion 62a either clockwise or counterclockwise in front view (refer to
The push-up spring 63 extends from the region that corresponds to the upper end of the pivot link 62 toward the downstream side in the feeding direction of the sheet material. The push-up spring 63 is a push-up plate biasing member formed with an extension coil spring, for example, and includes a first push-up spring 63A and a second push-up spring 63B. The first, push-up spring 63A and the second push-up spring 63B are arranged side by side in the width direction of the sheet material. The first push-up spring 63A has greater elasticity than the elasticity of the second push-up spring 63B. Note that hereinafter, these two springs will be collectively referred to, in some cases, as the “push-up spring 63” unless there is a need to distinguish between each other.
An upper end of the pivot link 62 is connected to the upstream end of the push-up spring 63 in the feeding direction of the sheet material. An upper end of the pivot lever 64 is connected to the downstream end in the feeding direction of the sheet material. The push-up spring 63 applies elasticity (biasing force) by tension to a portion between the upper end of the pivot link 62 and the upper end of the pivot lever 64.
The push-up spring 63 biases the starting lever 47 in a direction of rotating around the axial line of the support shaft portion 47a via the pivot link 62 and the linear motion link 61. With this operation, in a case where the cassette 42 is in a state of being drawn out from the housing unit 41, the starting lever 47 partially protrudes to the outer side of the outer wall surface 42a (refer to
The pivot lever 64 is provided in a region that corresponds to the downstream end of the push-up spring 63 in the feeding direction of the sheet material, that is, on the front side of substantially central portion of the push-up plate 43 in the feeding direction of the sheet material. The pivot lever 64 includes a first pivot lever 64A and a second pivot lever 64B. the first pivot lever 64A and the second pivot lever 64B are arranged side by side in the width direction of the sheet material. Note that hereinafter, these two levers will be collectively referred to, in some cases, as the “pivot levers 64” unless there is a need to distinguish between each other.
The pivot lever 64 has an elongated shape extending in a substantially up-down direction. A lower end of the first pivot lever 64A is fixed to the rotation shaft 65 extending substantially horizontally in the width direction of the sheet material. A lower end of the second pivot lever 64B is rotatably supported by the rotation shaft 65 via a biasing member selecting mechanism 70 described below. The two pivot levers 64 can independently rotate around an axial line of the rotation shaft 65 either clockwise or counterclockwise in front view (refer to
As illustrated in
The push-up lever 66 is arranged below the downstream side portion of the feeding direction of the push-up plate 43, that is, a central portion of the push-up plate 43 in the width direction of the sheet material. The upper surface of the push-up lever 66 has a plate-like shape and substantially faces the lower surface of the push-up plate 43. A portion on a side of the push-up lever 66 extending in the width direction of the sheet material, on the upstream end in the feeding direction of the sheet material, is attached to the rotation shaft 65. The push-up lever 66 extends toward the outer side in the diameter direction of the rotation shaft 65, and toward the downstream side in the feeding direction of the sheet material. The downstream end of the push-up lever 66 in the feeding direction of the sheet material comes in contact with the lower surface of the push-up plate 43. The push-up lever 66 rotates around the axial line of the rotation shaft 65 in accordance with the rotation of the rotation shaft 65.
In a case where the cassette 42 is stored in the housing unit 41, the starting lever 47 comes in contact with the inner wall of the housing unit 41, and the starting lever 47 as a whole is retracted to the inside of the outer wall surface 42a on the upstream side of the cassette 42 in the feeding direction of the sheet material, as illustrated in
In a case where the cassette 42 is drawn out from the housing unit 41, the contact of the starting lever 47 with the inner wall of the housing unit 41 is released and the starting lever 47 partially protrudes to the outside of the outer wall surface 42a on the upstream side of the cassette 42 in the feeding direction of the sheet material by the biasing force of the push-up spring 63, as illustrated in
In this manner, the starting lever 47 stores the cassette 42 into the housing unit 41 and comes in contact with the housing unit 41, thereby activating the biasing force of the push-up spring 63 in the push-up plate displacement mechanism 60 so as to change the posture of the push-up plate 43 such that it is pushed up. This enables the top layer of the sheet material to move automatically to the predetermined feeding position.
The cassette 42 includes the biasing member selecting mechanism 70. The biasing member selecting mechanism 70 switches application and release-application of the biasing force of the second push-up spring 63B among the two push-up springs 63, to the posture change of the push-up plate 43, in interlocking with displacement of the width regulating member 45A.
Subsequently, the configuration of the biasing member selecting mechanism 70 will be described with reference to
In a similar manner as above, the lower side in
Herein, the description assumes that an exemplary “small-sized” sheet material is a typical postcard-sized sheet material. That is, the small-sized sheet material has a width of 100 mm, for example. Herein, the description assumes that the “large-sized” sheet material is a sheet material having a size exceeding a typical postcard-size. That is, the large-sized the sheet material corresponds to B5, A4, and B4 sheets. Note that these definitions and values are examples and may be optionally changed appropriately.
As illustrated in
The switching unit 71 is arranged at the lower end of the second pivot lever 64B, that is, a support portion of the second pivot lever 64B on the rotation shaft 65. The switching unit 71 includes a coupling member 71a, and an engagement pin 71b.
The coupling member 71a is fixed on the lower end of the second pivot lever 64B. The coupling member 71a has a cylindrical shape with its axial line matching with the rotational axial line of the rotation shaft 65. The rotation shaft 65 penetrates through the center of the coupling member 71a. The coupling member 71a can rotate around the axial line of the rotation shaft 65, independent of the rotation shaft 65. The coupling member 71a can be displaced in a direction parallel with the rotational axial line of the rotation shaft 65. That is, the second pivot lever 64B can also be displaced in a direction parallel with the rotational axial line of the rotation shaft 65.
The coupling member 71a includes a recess 71c arranged at one position on an end surface of the back side of the coupling member 71a, in a circumferential direction. The recess 71c is recessed from an end surface on the back side toward the front side, on the coupling member 71a. The recess 71c has a shape and size that can allow insertion of the engagement pin 71b.
One engagement pin 71b is fixed to the rotation shaft 65. The engagement pin 71b protrudes from the peripheral surface of the rotation shaft 65 toward the outside in the diameter direction. The engagement pin 71b has a shape and size that can be inserted into the recess 71c of the coupling member 71a. When the coupling member 71a is displaced in a direction parallel with the rotation axial line of the rotation shaft 65, the engagement pin 71b appears and disappears onto the inner portion of the recess 71c, making it possible to engage with or disengage from the coupling member 71a. In this manner, the switching unit 71 includes the coupling member 71a capable of engaging and disengaging the second pivot lever 64B to which the second push-up spring 63B is connected, with the rotation shaft 65.
Note that the engagement pin 71b and the recess 71c are arranged side by side in parallel with the rotational axial line of the rotation shaft 65 in a state where the push-up lever 66 is folded onto the inner bottom surface of the cassette 42, as illustrated in
The engagement biasing spring 72 is arranged on the farther front, side than the second pivot lever 64B. The engagement biasing spring 72 is formed with a compression coil spring, for example, and the rotation shaft 65 penetrates through the axial line center of the engagement biasing spring 72. The engagement biasing spring 72 is arranged between the first pivot lever 64A and the second pivot lever 64B. Since the first pivot lever 64A is fixed onto the rotation shaft 65, the engagement biasing spring 72 biases the second pivot lever 64B, which can be displaced in a direction parallel with the rotational axial line of the rotation shaft 65, in the direction of separating away from the first pivot lever 64A. That is, the engagement biasing spring 72 biases the second pivot lever 64B to which the second push-up spring 63B is connected, in an engagement direction with the rotation shaft 65, on the switching unit 71. In order to engage the second pivot lever 64B with the rotation shaft 65, on the switching unit 71, the engagement biasing spring 72 is configured to allow the force of 0.2N, for example, to act.
The disengagement lever 73 is arranged on an inner bottom surface of the cassette 42, on a farther back side than the switching unit 71. The disengagement lever 73 has a plate-like shape located along the bottom surface of the cassette 42 and extends in the feeding direction of the sheet material. The disengagement lever 73 includes a support shaft portion 73a, a contact portion 73b, and a joint portion 73c.
The support shaft portion 73a is arranged between the contact portion 73b and the joint portion 73c, with respect to the feeding direction of the sheet material. The support shaft portion 73a extends in a substantially vertical direction. The disengagement lever 73 is rotatable within a plane parallel to the inner bottom surface of the cassette 42, around the axial line of the support shaft portion 73a.
The contact portion 73b is provided at an end portion on a more upstream side than the support shaft portion 73a, in the feeding direction of the sheet material. A contact piece 45c is fixed onto the width regulating member 45A, corresponding to the contact portion 73b of the disengagement lever 73. The contact piece 45c is provided at a bottom portion of the width regulating member 45A and protrudes toward the front side. The contact portion 73b has a height same as the height of the contact piece 45c, and is positioned on a more downstream side than the contact piece 45c in the feeding direction of the sheet material.
When the width regulating member 45A is displaced in the width direction of the sheet material, a wall surface on the downstream side of the contact piece 45c of the width regulating member 45A in the feeding direction of the sheet material comes in contact with a wall surface on the upstream side of the contact portion 73b of the disengagement lever 73 in the feeding direction of the sheet material (refer to
The joint portion 73c is provided at an end portion on a more downstream side than the support shaft portion 73a, in the feeding direction of the sheet material. The joint portion 73c is positioned below the rotation shaft 65. The joint portion 73c is rotatably connected with the slide piece 74 around an axial line extending in a substantially vertical direction.
The slide piece 74 is positioned below the rotation shaft 65, being arranged along the peripheral surface of the rotation shaft 65. The slide piece 74 extends in parallel with the rotational axial line of the rotation shaft 65, from the position of the joint portion 73c on the disengagement lever 73 to a position to reach the back-side end surface of the coupling member 71a. The slide piece 74 can be slide-displaced in parallel with the rotational axial line of the rotation shaft 65. That is, the slide piece 74 is slide-displaced in parallel with the rotational axial line of the rotation shaft 65 in accordance of the rotational displacement of the disengagement lever 73.
In the case of containing a large-sized sheet material inside the cassette 42, the width regulating member 45A is arranged at a relatively front side as illustrated in
Accordingly, when the biasing force of pushing up the push-up plate 43 is acted on the push-up plate displacement mechanism 60 along with the storage of the cassette 42 into the housing unit 41, the first pivot lever 64A and the second pivot lever 64B rotate together. That is, the biasing force by the second push-up spring 63B is also given in addition to the biasing force by the first push-up spring 63A, in response to the posture change of the push-up plate 43. With this mechanism, in a case where the large-sized sheet material is contained inside the cassette 42, it is possible to change the posture of the push-up plate 43 using relatively a large biasing force.
Meanwhile, in the case of containing a large-sized sheet material inside the cassette 42, the width regulating member 45A is arranged on a relatively back side as illustrated in
Accordingly, when the biasing force of pushing up the push-up plate 43 acts on the push-up plate displacement mechanism 60 together with the storage of the cassette 42 into the housing unit 41, the second pivot lever 64B does not rotate while the first pivot lever 64A rotates. That is, the biasing force by the first push-up spring 63A solely acts in response to the posture change of the push-up plate 43, while application of the biasing force by the second push-up spring 63B is released. With this mechanism, in a case where the small-sized sheet material is contained inside the cassette 42, it is possible to change the posture of the push-up plate 43 using relatively a small biasing force.
As the above-described embodiment, the sheet material feeding apparatus 40 includes the biasing member selecting mechanism 70 having, in the cassette 42, the switching unit 71 for switching application and release-application of the biasing force of the second push-up spring 63B to the posture change of the push-up plate 43, in interlocking with displacement of the width regulating member 45A. With this configuration, it is possible to easily displace the width regulating member 45A regardless of drawn out/stored states of the cassette 42 with respect to the housing unit 41, and to switch application and release-application of the biasing force by the second push-up spring 63B to the posture change of the push-up plate 43. Moreover, since the switching unit 71 is positioned between the width regulating member 45A and the second push-up spring 63B, it is possible to suppress application of unintentional force to the width regulating member 45A and to stabilize the sheet material feeding performance. Moreover, since the push-up plate displacement mechanism 60 and the biasing member selecting mechanism 70 are provided on the cassette 42, it is possible to form the sheet material feeding apparatus 40 in relatively a small size.
Moreover, the biasing member selecting mechanism 70 includes the switching unit 71, the engagement biasing spring 72, and the disengagement lever 73. The switching unit 71 includes the coupling member 71a capable of performing engagement/disengagement of the second pivot lever 64B with the rotation shaft 65. The engagement biasing spring 72 biases the second pivot lever 64B in a direction to engage with the rotation shaft 65. The disengagement lever 73 is displaced in interlocking with the displacement of the width regulating member 45A, and displaces the second pivot lever 64B in a direction to disengage from the rotation shaft 65. With this configuration, it is possible to easily switch application and release-application of the biasing force of the second push-up spring 63B to the posture change of the push-up plate 43, in interlocking with displacement of the width regulating member 45A. In addition, it is possible to suppress the force needed for engagement/disengagement, on the switching unit 71 to a relatively small force, and to suppress the force needed for operating the width regulating member 45A to a relatively small force.
Moreover, one end of each of the first push-up spring 63A and the second push-up spring 63B is individually connected with the first pivot lever 64A and the second pivot lever 64B, respectively, while the first push-up spring 63A and the second push-up spring 63B can rotate, together with the single rotation shaft 65, around the axial line of the rotation shaft 65. This configuration enables suppressing variation of the biasing force of the first push-up spring 63A and the second push-up spring 63B to a relatively small level. Accordingly, it is possible to stabilize the posture change of the push-up plate 43.
Moreover, the direction of the biasing force of the engagement biasing spring 72 received at a contact position on the width regulating member 45A, with the disengagement lever 73, is parallel with the feeding direction of the sheet material. With this configuration, it is possible suppress the influence on the biasing force of the engagement biasing spring 72 caused by positional regulation by the width regulating member 45A in the width direction of the sheet material. Accordingly, it is possible to suitably achieve positioning of the sheet material in the width direction.
In addition, as illustrated in
Note that the scope of the present invention is not limited to the above-described embodiments but includes various modifications of each of the above-described embodiments without departing from the scope and spirits of the present invention. Also it is possible to perform implementation of the present invention by combining a plurality of embodiments.
For example, while the above-described embodiments assume there are two push-up springs 63 and two pivot levers 64, and the variation of the biasing force of the push-up spring 63 is two stages corresponding to the large-sized and small-sized sheet materials, the configuration is not limited to these. That is, it is allowable to provide three or more push-up springs 63 and three or more pivot levers 64, and allowable to configure such that the biasing force corresponding to the sheet materials with various sizes is applied to the posture change of the push-up plate 43.
In the above-described embodiments, the image forming apparatus 1 is a tandem type color printing image forming apparatus configured to sequentially overlap images with a plurality of colors using the intermediate transfer belt 11. It is, however, not limited to this apparatus type, but may be non-tandem type color printing image forming apparatus or monochrome printing image forming apparatus.
The present invention is applicable on an image forming apparatus such as a copier.
Although the present invention has been described and illustrated in detail, it is clearly understood that the same is by way of illustrated and example only and is not to be taken by way of limitation, the scope of the present invention being interpreted by terms of the appended claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2016-092307 | May 2016 | JP | national |
| Number | Name | Date | Kind |
|---|---|---|---|
| 6435499 | Tomatsu | Aug 2002 | B1 |
| 8657511 | Kim | Feb 2014 | B2 |
| 20040164479 | Shin | Aug 2004 | A1 |
| Number | Date | Country |
|---|---|---|
| 2000-053257 | Feb 2000 | JP |
| 2015-000802 | Jan 2015 | JP |
| Number | Date | Country | |
|---|---|---|---|
| 20170315489 A1 | Nov 2017 | US |
