The present invention relates to a sheet material feeding apparatus that intermittently feeds a sheet material a predetermined quantity by a predetermined quantity to a press apparatus, and more particularly to a sheet material feeding apparatus suited to feeding of a sheet material, which is used for manufacturing small-sized parts used in information associated equipment such as personal computers, etc., to a press apparatus at high speed with high accuracy.
Conventionally, there are known sheet material feeding apparatuses comprising a pair of upper and lower rolls that interpose therebetween and feed intermittently a sheet material to a press apparatus, a roll clearance adjusting device that adjusts a clearance between the both rolls according to the thickness of a sheet material, and a release device that temporarily releases a sheet material, having been interposed by the both rolls, just before a sheet material fed to the press apparatus is subjected to press working, the pair of rolls comprising a main roll driven by a drive motor and a sub-roll driven through a sheet material by the main roll (see, for example, U.S. Pa. No. 5,720,421).
Also, there is known a sheet material feeding apparatus (see, for example, U.S. Pat. No. 5,720,421), in which a servomotor is used as a drive motor for driving of a main roll, and a sheet material feeding apparatus (see, for example, JP-U-3-57414), in which a drive motor having an annular stator and an annular rotor is constituted as a main roll.
The release device performs the function of temporarily releasing a sheet material in synchronism with the operation of a press apparatus, that is, the sheet-material releasing function. That is, there are some metal mold devices for press apparatuses, in which a pilot pin directed downward is protrusively provided on an upper metal mold and just before the upper metal mold and a lower metal mold are caused to butt against each other to permit press working, the pilot pin is inserted into a positioning hole beforehand formed on a sheet material to enable positioning the sheet material relative to the metal mold device with high accuracy. In order to position the sheet material with the use of the pilot pin, it is required that a sheet material feeding apparatus releases the sheet material from the pair of rolls at the time of positioning. The release device is provided to produce such function.
The U.S. Pat. No. 5,720,421 describes a construction of the release device, which comprises a wedge member having an inclined surface inclined at a predetermined angle and a follower connected to a sub-roll to engage with the inclined surface of the wedge member and in which the wedge member is moved axially of the sub-roll by a drive device to displace the sub-roll up and down through the follower, thereby generating the sheet-material releasing function.
The construction having the wedge member and the follower also generates the function of adjusting a clearance between the both rolls according to the thickness of a sheet material, that is, the roll clearance adjusting function.
In the release device described in the U.S. Pat. No. 5,720,421, the follower engages with the inclined surface, which is inclined at a predetermined angle, and when the wedge member is moved axially of the sub-roll, the follower in engagement with the inclined surface of the wedge member is displaced up and down by a magnitude in proportion to shift of the wedge member and the sub-roll is displaced up and down by a magnitude corresponding to the displacement of the follower. That is, horizontal shift of the wedge member and vertical displacement of the sub-roll are linearly related to each other. Accordingly, it is difficult to perform control so as to smooth actions at the start (that is, when the sub-roll begins a vertical displacement) and at the time of stoppage (that is, when the sub-roll stops a vertical displacement) and there is a fear that vibrations occur to lead to degradation in accuracy of feeding, in particular, when the sheet material feeding apparatus is operated at high speed.
Also, that construction, in which the wedge member and the follower causes vertical displacement of the sub-roll, is both one that generates the sheet-material releasing function and one that generates the roll clearance adjusting function and by operating the same drive device, the respective functions are generated, but there is a fear that it becomes difficult to appropriately control the drive device so as to generate the both functions appropriately.
For example, in order to enable feeding sheet materials having various thicknesses, let assume that the roll clearance adjusting function is required to generate a vertical displacement of a sub-roll within the range of 1 mm to 5 mm. Even in such case, it suffices that a vertical displacement of a sub-roll required to generate the sheet-material releasing function be in the order of 0.05 mm to 0.1 mm. In this manner, there is usually a large difference between the range of displacement of a sub-roll required to generate the roll clearance adjusting function and the range of displacement of a sub-roll required to generate the sheet-material releasing function. Generally, in the case where a distance of displacement is large, it is required to increase a displacement speed and in the case where a distance of displacement is small, it is required to make a displacement accurate rather than to increase a displacement speed, but it is difficult to appropriately control a single drive device so as to meet different demands in this manner.
It is an object of the invention to provide a sheet material feeding apparatus that dissolves the problem in the related art and can appropriately generate the sheet-material releasing function and the roll clearance adjusting function.
In order to solve such problem, the sheet material feeding apparatus according to the invention has a feature that the roll clearance adjusting device displaces the main roll up and down to adjust a clearance between the both rolls, and the release device includes a sub-roll guide that rotatably supports the sub-roll and can move up and down together with the sub-roll, a rectilinear cam that is movable axially of the sub-roll, a cam follower mounted to the sub-roll guide to engage with a cam surface of the rectilinear cam, and a control device that moves the rectilinear cam in synchronism with the operation of the press apparatus to move the sub-roll up and down through the cam follower and the sub-roll guide.
The sheet material feeding apparatus according to the invention generates a sheet-material releasing function by moving the rectilinear cam in synchronism with the operation of the press apparatus to displace the sub-roll up and down through the cam follower and the sub-roll guide. A vertical displacement of the sub-roll corresponding to a vertical displacement of the cam follower is controlled by a shape of a cam surface of the rectilinear cam, with which the cam follower engages. Accordingly, an appropriate design of the shape of the cam surface makes it possible to smooth operations at the start (when the sub-roll begins a vertical displacement) and at the time of stoppage (when the sub-roll stops a vertical displacement).
Also, the roll clearance adjusting device displaces the main roll up and down to generate the roll clearance adjusting function while the release device displaces the sub-roll up and down to generate the sheet-material releasing function. In this manner, since the release device is configured to generate only the sheet-material releasing function irrespective of the roll clearance adjusting function, it becomes very easy to design the shape of the cam surface of the rectilinear cam so as to preferably generate the sheet-material releasing function, or the like. Also, it is possible to appropriately set conditions to design the roll clearance adjusting device irrespective of the sheet-material releasing function.
In an embodiment of the invention, the roll clearance adjusting device comprises an eccentric flange mounted rotatably in a housing of the sheet material feeding apparatus and including a cylindrical-shaped, outer peripheral surface centered on an eccentric axis off-centered relative to an axis of the main roll and a cylindrical-shaped, inner peripheral surface in the coaxial relationship with the axis of the main roll, the both axial ends of the main roll are mounted rotatably in the housing with the eccentric flange therebetween, and the main roll is displaced up and down by rotating the eccentric flange relative to the housing about the eccentric axis.
In a further embodiment of the invention, an eccentric-flange driving device for rotational driving of the eccentric flange is provided on the eccentric flange.
For example, the eccentric-flange driving device includes an eccentric-flange drive motor mounted to one axial end of the eccentric flange, a swinging arm mounted to a motor shaft of the eccentric-flange drive motor and provided in a recess on a wall portion of the eccentric flange, and a roller follower provided protrusively at a tip end of the swinging arm to be able to roll and to engage with a guide groove provided on a wall portion of a housing of the sheet material feeding apparatus, and when the motor shaft of the eccentric-flange drive motor is rotationally driven to swing the swinging arm, the eccentric flange is rotated through the roller follower and the guide groove.
A sheet material feeding apparatus 1, according to Embodiment 1, shown in
In a state shown in
Thereafter, as shown in
Subsequently, as shown in
By repeating a series of operations (A) to (G), the sheet material feeding apparatus 1 intermittently feeds the sheet material 8 to the press apparatus 9 (the upper metal mold 10A and the lower metal mold 10B) and the press apparatus 9 performs press working on the sheet material as fed.
In addition, the reference numeral 100 in
As apparent from the above descriptions, the both rolls release the sheet material temporarily in states shown in
As shown in
A release device 5 comprises the sub-roll guide 17 rotatably supporting the both ends 3a, 3b of the sub-roll 3 with the bearing members 15, 16 therebetween, a rectilinear cam 18 movable axially of the sub-roll 3, and a control device 24 shown clearly in, especially,
The sub-roll guide 17 is accommodated in the second housing portion 12 to be able to move up and down together with the sub-roll 3 and biased downward by elastic members 23a, 23b. Cam followers 19, 20 are mounted to a lower end of the sub-roll guide 17 to be able to roll, the cam followers 19, 20 engaging with cam surfaces 21, 22 of the rectilinear cam 18. In Embodiment 1, the cam surfaces 21, 22 are formed in two locations spaced a predetermined distance in a longitudinal direction of the rectilinear cam 18 and the cam followers 19, 20 engage one by one with the cam surfaces 21, 22.
As shown in
As shown in
That is, when the sheet material is interposed and clamped by the both rolls, the control device 24 supplies an air to the cylinder 25 through the second port 30 as shown in
When the sheet material is to be released, the control device 24 supplies an air to the cylinder 25 through the first port 29 as shown in
A roll clearance adjusting device 4 is constructed so that the main roll 2 is displaced up and down to adjust a clearance between the both rolls.
As shown in
Accordingly, when the eccentric flange 7 is rotated an angle θ relative to the first housing portion 11 about an eccentric axis O′, the main roll 2 is displaced up and down by a magnitude indicated by Δt whereby it is possible to adjust a clearance C between the both rolls according to the thickness of the sheet material. The relationship among the vertical displacement Δt of the main roll 2, the distance e of eccentricity of the axis O′ relative to the axis O, and a rotating angle θ of the eccentric flange 7 is as follows.
Δt=e·SIN θ
It suffices that the eccentric flange 7 in Embodiment 1 be rotated an appropriate angle relative to the first housing portion 11 by suitable means to adjust a clearance C between the both rolls and be fixed in a position rotated by the suitable means after the adjustment.
In Embodiment 1, an upper roll comprises the main roll 2 driven by the drive motor and a lower roll comprises the sub-roll 3 but it is of course possible that a lower roll be made a main roll driven by a drive motor and an upper roll be made a sub-roll.
As shown in
Also, the roll clearance adjusting device 4 displaces the main roll 2 vertically to generate the roll clearance adjusting function while the release device 5 displaces the sub-roll 3 vertically to generate the sheet-material releasing function. In this manner, since the release device is configured to generate only the sheet-material releasing function irrespective or independently of the roll clearance adjusting function, it becomes very easy to design the shape of the cam surfaces of the rectilinear cam so as to preferably generate the sheet-material releasing function, or the like. Also, it is possible to appropriately set conditions to design the roll clearance adjusting device 4 independently of the release device.
Further, the sheet-material releasing function can be very readily generated only by using the control device 24 (
Embodiments 2 to 6 of the invention will be described below. In addition, the same elements and members as those in Embodiment 1 are denoted by the same reference numerals in
Embodiment 2 shown in
According to Embodiment 3 shown in
According to Embodiment 4 shown in
According to Embodiment 5 shown in
According to Embodiment 5, when the motor shaft 55 of the eccentric-flange drive motor 53 is rotationally driven from a state shown in
According to Embodiment 6 shown in
Number | Date | Country | Kind |
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2007-283367 | Oct 2007 | JP | national |