1. Field of the Invention
The present invention relates to sheet material feeding devices that feed sheet materials, as recording media, to recording apparatuses such as facsimiles, copiers, and printers.
2. Description of the Related Art
There are many known commercial recording apparatuses each including a plurality of sheet material stacking units that are arranged one above the other. An example of such recording apparatuses is shown in
In the recording apparatus shown in
To feed sheet material P6 stacked in a first sheet material stacking unit 53 to a recording unit, referring to
To feed sheet material P5 stacked in a second sheet material stacking unit 52 to the recording unit, referring to
In the recording apparatus having such a configuration, it is general that the second sheet material stacking unit 52 is provided for sheet materials of relatively small sizes, such as the postcard size and the L size. In contrast, it is general that the first sheet material stacking unit 53 is provided for sheet materials of relatively large sizes, ranging from A5 to A4.
The configuration shown in
In the configuration shown in
From this viewpoint, the configuration shown in
From the viewpoint of realizing stable feeding of the sheet material, the angles θ1 and θ2 are both desired to be within the range of about 5 to 20 degrees. However, if the feeding mechanism 51 and the sheet material stacking units 52 and 53 are arranged such that the angles θ1 and θ2 both fall within the foregoing range, the number of stackable sheets of the sheet materials P5 and P6 and the height of the sheet material stacking units directly affect the height of the sheet material feeding device and, consequently, the height of the recording apparatus.
The present invention provides a compact sheet material feeding device in which the overall height of sheet material stacking units is short.
According to an aspect of the present invention, a sheet material feeding device in which sheet materials stacked in a plurality of sheet material stacking units are fed selectively is provided. The device includes a first sheet material stacking unit, a second sheet material stacking unit disposed above the first sheet material stacking unit and movable relative to the first sheet material stacking unit, a feeding roller movable between a first position where the feeding roller presses the sheet material stacked in the first sheet material stacking unit and a second position where the feeding roller is spaced apart from the first sheet material stacking unit, a holding member holding the feeding roller when the feeding roller is at the second position and releasing the feeding roller when the second sheet material stacking unit is in a state of being retracted from a position between the first sheet material stacking unit and the feeding roller, thereby causing the feeding roller to press the sheet material stacked in the first sheet material stacking unit, and a pressing member configured to move the sheet material stacked in the second sheet material stacking unit toward the feeding roller so as to cause the sheet material to be pressed against the feeding roller, the pressing member causing the sheet material stacked in the second sheet material stacking unit to be pressed against the feeding roller when the second sheet material stacking unit is positioned between the first sheet material stacking unit and the feeding roller while the holding member is holding the feeding roller at the second position.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Exemplary embodiments of a sheet material feeding device according to the present invention will now be described in detail with reference to the drawings.
A first embodiment of the sheet material feeding device according to the present invention will be described taking an exemplary case where sheet material to be fed is paper. Needless to say, the sheet material to be fed by the sheet material feeding device according to the following embodiments of the present invention is not limited to paper, and may be any other sheet material such as film.
The sheet material feeding device according to each embodiment of the present invention is configured with the proviso that it is used as a part of an apparatus such as a recording apparatus as a printer, an image forming apparatus as a copier or a printing apparatus, and an image reading apparatus as a facsimile or a scanner. Hence, in the following description, the overall configuration of a recording apparatus to which the sheet material feeding device according to each embodiment of the present invention is applied will be generally described first, and then the detailed configuration of the sheet material feeding device according to each embodiment of the present invention will be described. In the general description of the recording apparatus, components will be described in order from the upstream side to the downstream side in a sheet material conveying direction.
The recording apparatus 1 includes a lower sheet material stacking unit 2, as a first sheet material stacking unit, and an upper sheet material stacking unit 3, as a second sheet material stacking unit. Sheet material is fed selectively from either of the sheet material stacking units 2 and 3 to a recording unit 15. Feeding from each of the sheet material stacking units 2 and 3 is performed by a feeding unit. The feeding unit in the first embodiment is a feeding mechanism 4 that includes at least a feeding roller 4a and a support arm (swing arm 26), the support arm rotatably holding at one end thereof the feeding roller 4a and being swingably supported at the other end thereof.
The lower sheet material stacking unit 2 is a sheet feeding cassette of a large size relative to the size of the upper sheet material stacking unit 3. Some sheets of sheet material P1 stacked in the lower sheet material stacking unit 2 while being regulated by a side guide and an end guide (both not shown) are moved by the feeding roller 4a toward a sheet-separating sloping portion 5. The topmost one of the sheets of the sheet material P1 that has been moved toward the sheet-separating sloping portion 5 is separated from the others at the sheet-separating sloping portion 5, and is conveyed to a conveying path 10.
The upper sheet material stacking unit 3 is a sheet feeding cassette of a small size relative to the size of the lower sheet material stacking unit 2. A plurality of sheets of sheet material P2 are stacked (set) in the upper sheet material stacking unit 3 while being regulated by a side guide 24 and an end guide 25 (see
The sheet of the sheet material P1 or P2 (the sheet materials P1 and P2 are hereinafter generally referred to as the “sheet material P”) that has been conveyed to the conveying path 10, which is commonly used, is further conveyed toward the recording unit 15 by pairs of conveying rollers 11 and 12 disposed in the conveying path 10.
The recording unit 15 includes a main conveying roller 14 that conveys the sheet material P to a recording area, and a platen 16 that is disposed at a position facing a recording head 15a and supports the sheet material P from below. The main conveying roller 14 is driven by a drive unit (not shown). A pinch roller 17 is disposed in such a manner as to be pressed against the main conveying roller 14. The pinch roller 17 is driven by a friction driving force produced by the main conveying roller 14 and the sheet material P. The pinch roller 17 is urged by a spring member (not shown) against the main conveying roller 14, whereby a force for conveying the sheet material P is produced.
On the downstream side of the recording area, a plurality of eject rollers 18 are disposed in such a manner as to be parallel to the main conveying roller 14, and a plurality of spurs 20 are provided in correspondence with the eject rollers 18. The spurs 20 are each driven to rotate while pressing the sheet material P with the aid of an urging member (not shown). The eject rollers 18 stabilize the behavior of the sheet material P being subjected to image recording and, when image recording is finished, output the sheet material P to a sheet output tray (not shown).
Next, an image recording operation of the recording apparatus 1 configured as described above will be described. The sheet material P that has been fed from the sheet material stacking unit 2 or 3 passes through the conveying path 10 and is further conveyed by the main conveying roller 14 and the pinch roller 17 while being pinched therebetween. When the sheet material P reaches the recording area on the platen 16, a carriage 23 having the recording head 15a is moved back and forth by a carriage motor (not shown) along a carriage shaft 21 in a direction orthogonal to a sheet conveying direction. While the carriage 23 is being moved, ink is ejected from the recording head 15a toward the sheet material P in accordance with a recording command, whereby an image is recorded on the sheet material P.
While being conveyed and subjected to recording, the sheet material P is pinched between the main conveying roller 14 and the pinch roller 17 on the upstream side with respect to the recording area, and between the eject rollers 18 and the spurs 20 on the downstream side. When recording on the sheet material P in a predetermined region starting from the leading end thereof is finished, the trailing end of the sheet material P comes out of the nip between the main conveying roller 14 and the pinch roller 17. Subsequently, the sheet material P is conveyed by the eject rollers 18 and the spurs 20. Therefore, recording with the recording head 15a on the sheet material P can be performed to the very end of the sheet material P.
Next, the configuration including the lower sheet material stacking unit 2, the upper sheet material stacking unit 3, and the feeding mechanism 4 will be described with reference to
Like
The sheet material stacking units 2 and 3 and the feeding mechanism 4 shown in
The upper sheet material stacking unit 3 and the feeding mechanism 4 shown in
The lower sheet material stacking unit 2 and the feeding mechanism 4 shown in
When a command to feed the sheet material P2 of a small size is issued from the recording apparatus 1, the state of the sheet material stacking units 2 and 3 and the feeding mechanism 4 changes from the waiting state shown in
At the completion of the above-described recording operation, the sheet C1 of the sheet material P2 after being subjected to recording is output. When the recording command is fulfilled, the sheet material stacking units 2 and 3 and the feeding mechanism 4 restore the state shown in
Next, an operation performed in a case where a command to feed the sheet material P1 of a large size is issued from the recording apparatus 1 will be described.
When a command to feed the sheet material P1 of a large size is issued from the recording apparatus 1 while the sheet material stacking units 2 and 3 and the feeding mechanism 4 are in the waiting state as shown in
At the completion of the above-described recording operation, the sheet C2 of the sheet material P1 after being subjected to recording is output. When the recording command is fulfilled, the sheet material stacking units 2 and 3 and the feeding mechanism 4 restore the state shown in
When the sheet material P1 of a large size is fed, the upper sheet material stacking unit 3 is positioned in the rear of the feeding mechanism 4 (as indicated by the arrow B in
The configuration described in the first embodiment includes the resilient pressing member 7 that produces a force to push up the pressing plate 6 from below so that the sheet material P2 stacked in the upper sheet material stacking unit 3 is pressed against the feeding roller 4a while the topmost sheet C1 of the sheet material P2 is in direct contact with the feeding roller 4a. Alternatively, referring to
As described above, the sheet material feeding device according to the first embodiment differs from the known art in the principle of producing a feeding force required in the operation of feeding the sheet material from each of a plurality of sheet material stacking units (in particular, the operation of feeding the sheet material from the upper sheet material stacking unit). Specifically, in the known art, the feeding roller is tilted with respect to the sheet material so that the feeding roller is pressed against the sheet material, whereby the feeding force is produced.
In contrast, in the sheet material feeding device according to the first embodiment, the sheet material is brought to be pressed against the feeding roller, which is held in a substantially horizontal state, with the aid of a pressing member, whereby the feeding force is produced. Therefore, the height of the device can be reduced and, simultaneously, a sufficient pressing force (feeding force) can be produced.
In the first embodiment, the sizes of the sheet materials to be stacked in the respective sheet material stacking units are specified as described above. However, such specifications are only provided as a matter of descriptive convenience, and there are no limitations on the sizes of the sheet materials to be stacked in the respective sheet material stacking units. In other words, there are no specific limitations on the dimensions of the sheet material stacking units. Even in the case where the sizes of the sheet materials to be stacked in the respective sheet material stacking units are specified, it is not necessary to arrange the stacking unit for large-sized sheet material below the stacking unit for small-sized sheet material. That is, the order of arranging the stacking units is not limited in any way.
A second embodiment of the sheet material feeding device according to the present invention will be described with reference to
An end of the resilient pressing member 35 is secured to the securing member 32 disposed across the resilient pressing member 35 from the upper sheet material stacking unit 3. In such a configuration, a pressing force can be applied to the swing arm 26 even if there is only one sheet of the sheet material P2 in the upper sheet material stacking unit 3.
The sheet material feeding device according to the second embodiment also produces the same advantageous effect as in the sheet material feeding device according to the first embodiment. That is, a compact sheet material feeding device with a reduced height can be realized.
A third embodiment of the sheet material feeding device according to the present invention will be described with reference to
In the first embodiment, as a matter of general characteristics of the recording apparatus, the sheet material stacking units 2 and 3 and the feeding mechanism 4 (feeding roller 4a) are arranged with reference to a reference line A shown in
In contrast, in
As a matter of descriptive convenience, the above-described embodiments in this specification concern a case where the upper sheet material stacking unit is controlled in accordance with a recording command and the like issued from the recording apparatus and is automatically moved with a power supplied from a drive source.
The sheet material feeding device of the present invention may also be embodied in such a manner that a user intentionally selects a sheet material stacking unit carrying a sheet material desired to be fed and manually moves the selected sheet material stacking unit. In such an embodiment, the advantageous effect of the present invention that a compact sheet material feeding device with a reduced height can be realized would not be reduced.
As a matter of descriptive convenience, the above-described embodiments in this specification concern a case where two, i.e., upper and lower, sheet material stacking units are provided. Alternatively, three or more sheet material stacking units may be provided. Also in the case of providing three or more sheet material stacking units, the advantageous effect of the present invention that a compact sheet material feeding device with a reduced height can be realized would not be reduced.
According to each of the embodiments of the present invention, a compact sheet material feeding device with a reduced height can be provided without increasing the complexity of the configurations of the sheet material stacking units and the feeding unit.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all modifications and equivalent structures and functions.
This application claims the benefit of Japanese Application No. 2007-283614 filed Oct. 31, 2007, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2007-283614 | Oct 2007 | JP | national |
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Number | Date | Country |
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2002-249248 | Sep 2002 | JP |
Number | Date | Country | |
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20090108516 A1 | Apr 2009 | US |