Sheet material stacking device and automatic exposure device for a printing plate

Abstract
A sheet material stacking device and an automatic exposure device for a printing plate, capable of stacking a number of interleaf sheets stably and efficiently. A pair of skewered rollers are provided at the sheet material stacking device used for the automatic exposure device. An interleaf sheet, which is fed from an interleaf sheet transport section, is guided by guide plates and nipped by the rollers. The interleaf sheet, while maintaining a so-called stronger pulling tension, is forcibly fed to an interleaf sheet accommodating section and stacked. Even if the interleaf sheet is thin, the interleaf sheet can behave stably as it is being stacked, and a number of the interleaf sheets can be stacked regularly and effectively.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a sheet material stacking device for stacking, at a stacking section which is provided at a downstream side, sheet materials which are transported from an upstream side, and to an automatic exposure device for a printing plate by which printing plates which are accommodated in a stacked state are taken one at a time and then ejected after an image has been exposed.




2. Description of the Related Art




A technology has been developed in which, using a printing plate (e.g., a PS (presensitized) plate, a thermal plate, a photopolymer plate, or the like) provided with a recording layer on top of a support, an image is recorded directly on the photopolymer layer of the printing plate by a laser beam or the like (automatic exposure device for a printing plate).




With this sort of technology, images can be recorded on printing plates quickly. Therefore, sequential feeding of the printing plates is required. For this reason, a plurality of the printing plates and interleaf sheets (sheet materials) for protecting surfaces of the printing plates are alternately stored in a magazine in a sequentially stacked state beforehand. In this state, the printing plates and the interleaf sheets are made to standby at predetermined positions, automatically taken one at a time, and fed into an exposure section.




Since the printing plates are photosensitive, they are stored in a darkroom, and there are some cases in which the darkroom is located apart from the place where the automatic exposure device for the printing plate is set. Therefore, a wheeled stand (trolley) for exclusive use is used to convey the printing plates (ordinarily, a plurality of the printing plates are accommodated in a magazine in a stacked state) from the darkroom to the automatic exposure device. The trolley is accommodated at a predetermined position (accommodating section) of the automatic exposure device in a state of having the magazine mounted thereon. After this accommodation, a shutter which is provided at the magazine is opened so that the printing plates can be fed from the darkroom to the automatic exposure device without being exposed to light.




When the printing plates and the interleaf sheets are alternately taken from the magazine which is mounted on the trolley and one of the printing plates is fed into the exposure section, the interleaf sheets which are separated and taken out from the respective surfaces of the printing plates become unnecessary. Accordingly, these interleaf sheets must be stacked at a predetermined interleaf sheet accommodating section. After the interleaf sheets have been separated and taken out from the surfaces of the printing plates, the interleaf sheets are conveyed by a transport belt and dropped into a back space of the magazine which is mounted on the trolley, and structured therein so that they are accommodated.




However, because each of the interleaf sheets is very thin, when an interleaf sheet is dropped, it tends to behave unstably. With such a structure that the interleaf sheets are accommodated by leaving the stacking of the interleaf sheets to a random dropping thereof, there have been drawbacks in that a number of the interleaf sheets lie upon one another irregularly, and are stacked like a heap of garbage which expands largely so that the back space of the magazine readily becomes full of the interleaf sheets. Further, the interleaf sheet which is transported along the transport belt or the like is charged with static electricity during the transport process, thus causing a phenomenon that the interleaf sheet adheres to internal walls of the interleaf sheet accommodating section during the random dropping of the interleaf sheets. This also causes the stacking performance of the interleaf sheets to deteriorate. In other words, in a conventional structure of stacking the interleaf sheets, it has been difficult to efficiently stack a large quantity (a multiple number) of the interleaf sheets in a limited stacking space.




SUMMARY OF THE INVENTION




In view of the aforementioned facts, it is an object of the present invention to provide a sheet material stacking device and an automatic exposure device for a printing plate which are able to stack a number of sheet materials such as interleaf sheets stably and effectively.




An aspect of the present invention is a sheet material stacking device for stacking, at a stacking section which is provided at a downstream side, sheet materials which are transported from an upstream side, comprising: a pair of nipping and feeding members which are disposed at a sheet material transport direction upstream side of the stacking section, which receive the sheet materials which are transported from the upstream side, and which forcibly feed the sheet material to the stacking section; and a guiding device which is disposed at the sheet material transport direction upstream side of the nipping and feeding members, and which guides the sheet materials which are transported from the upstream side into a gap between the nipping and feeding members which face each other.




The sheet material which has been transported from the upstream side is fed into the gap between the nipping and feeding members which face each other, as it is being guided by the guiding device. The sheet material fed into the gap is forcibly fed to the stacking section and stacked. Accordingly, even when the sheet material is extremely thin, this sheet material can behave stably as compared to a case in which the sheet materials are dropped at random and stacked, and can be stacked regularly at the stacking section. Further, a number of the sheet materials can be stacked effectively at the stacking section having a limited space.




Preferably, the sheet material is nipped and transported by the nipping and feeding members at a speed which is faster than the speed at which the sheet material is transported from the upstream side. Therefore, the sheet material which is nipped by the nipping and feeding members maintains a so-called stronger pulling tension, and prevents slackening of the sheet material as the sheet material is being nipped by the nipping and feeding members. As a result, the sheet material does not cause so-called jamming, and can be stacked stably.




Preferably, the nipping and feeding members are the nipping and feeding rollers, i.e., a plurality of skewered rollers provided at a rotational shaft. Therefore, because the sheet material is nipped and transported by the skewered rollers, even when the sheet material is extremely thin, the sheet material cannot wrinkle easily so that the sheet material can be nipped, transported, and fed stably.




Preferably, the sheet material stacking device, further comprising wrap-around prevention boards which are provided such that they follow along projections and indentations formed by each of the plurality of the skewered rollers which are provided at the rotational shaft and which prevent the sheet material which has passed through between the skewered rollers from engaging again with the skewered rollers. Accordingly, since the wrap-around prevention boards are disposed such that then follow along projections and indentations formed by the skewered rollers, the sheet material, which has passed through the skewered rollers and which has been stacked at the stacking section, is prevented from once again wrapping around the skewered rollers.




Preferably, the guiding device has anti-static brushes which engage with the sheet material which is guided into the gap and which remove static electricity (electric charge) from the sheet material. Therefore, the anti-static brushes engage the sheet materials which are guided into the gap between the facing nipping and feeding members and remove static electricity therefrom. Accordingly, the respective sheet materials, which pass through the rollers


144


and which are fed to the interleaf sheet accommodating section, do not unnecessarily adhere to internal walls of the interleaf accommodating section, thus not deteriorating stacking efficiency of the sheet materials.




Another aspect of the present invention is an automatic exposure device for a printing plate which comprises: a conveying device which is able to mount and convey a magazine in which a plurality of printing plates, each of which has a photosensitive layer on top of a support, and a plurality of interleaf sheets for protecting plate surfaces of the printing plates are in a state of being stacked alternately in a sequential order; and an accommodating device which is able to accommodate the conveying device of the printing plates, and which ejects the printing plates after an image has been exposed; a take-out device which alternately takes the printing plates and the interleaf sheets from the stacked state thereof one at a time from the magazine; and an interleaf sheet stacking device which stacks the interleaf sheets which are transported from the take-out device at an upstream side, at the interleaf sheet accommodating section which is provided at a downstream side, wherein the interleaf stacking device comprises: a pair of nipping and feeding members which are disposed at the interleaf sheet transport direction upstream side of the interleaf sheet accommodating section, which receive the interleaf sheets which are transported from the take-out device, and which forcibly feed the interleaf sheets to the interleaf sheet accommodating section; and a guiding device which is disposed at the interleaf sheet transport direction upstream side of the interleaf sheet accommodating section, and which guides the interleaf sheets which are transported from the take-out device into a gap between the nipping and feeding members.




Therefore, even when the interleaf sheets are extremely thin, as compared to a case of random dropping and stacking of the interleaf sheets, the interleaf sheets can behave stably and can be stacked regularly. Further, a number of interleaf sheets can be stacked effectively at the interleaf sheet accommodating section which has a limited space.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view showing an overall structure of an automatic exposure device relating to an embodiment of the present invention.





FIG. 2

is a side view showing a state of photopolymer plates and interleaf sheets which are mounted in a magazine.





FIG. 3

is a side view of a plate feed section.





FIG. 4A

is a plan view showing a main portion of a transport system of the plate feed section.





FIG. 4B

is a side view showing a main portion of the transport system of the plate feed section.





FIG. 4C

is a side view showing a main portion of an interleaf sheet transport section.





FIG. 5

is a perspective view showing a transfer portion of another transport system of the plate feed section.





FIG. 6

is a cross-sectional view illustrating details of a sheet material stacking device.





FIG. 7

is a plan view illustrating rollers and a wrap-around prevention board of the sheet material stacking device.





FIG. 8A

is a plan view of a plate surface.





FIG. 8B

is a side view of the plate surface.





FIG. 9A

is a side view of the movement of an eject mechanism section, and illustrates a state in which a temporary support arm is at a horizontal position.





FIG. 9B

is a side view of the movement of the eject mechanism section and illustrates a state in which the temporary support arm is at a withdrawal position.





FIG. 9C

is a side view of the movement of the eject mechanism section and illustrates a state in which the temporary support arm is at a push-up position.





FIG. 10

is a perspective view illustrating plate ejecting pawls of the eject mechanism section.





FIG. 11

is an enlarged side view of a lower portion of a trolley.





FIG. 12

is a side view illustrating a structure of an accommodating mechanism section of casters.











DESCRIPTION OF THE PREFERRED EMBODIMENTS





FIG. 1

is a perspective view showing an overall structure of a photopolymer plate (printing plate) automatic exposure device


100


having a sheet material stacking device


141


relating to an embodiment of the present invention.




The automatic exposure device


100


is formed by a plate feed section


108


, a surface plate (an exposure stage)


110


and an exposure section


112


. The plate feed section


108


is provided with a plate accommodation section


104


, which accommodates as a trolley accommodation section photopolymer plates


102


(see

FIG. 2

) mounted on a trolley


200


, and a sheet delivery section


106


, which takes out the photopolymer plates


102


accommodated at the plate accommodation section


104


. The exposure section


112


records an image onto the photopolymer plate


102


that is held in position on the surface plate


110


.




Further, an automatic developing device


116


can be established at the downstream side of the automatic exposure device


100


via a buffer section


114


. Thus, plate feeding, exposure and developing can all be processed automatically.




As shown in

FIGS. 2 and 3

, a trolley


200


, at which a plurality of photopolymer plates


102


are propped up, can be accommodated by the plate accommodation section


104


. Further, one protective interleaf sheet


118


is provided at the surface of each photopolymer plate


102


. Thus, the photopolymer sheets


102


and the interleaf sheets


118


are stacked alternately.




A floor portion


104


A of the plate accommodating section


104


is formed at a position higher than a floor surface (FL). The trolley


200


is structured such that it is moved from the floor surface to the floor portion


104


A. That is, casters


120


can be moved relative to the trolley


200


between an extended position (a position shown by broken lines in

FIG. 3

) and an accommodated position (a position shown by solid lines in

FIG. 3

) in which the casters are withdrawn.




In accordance with an accommodation movement to the plate accommodating section


104


, the casters


120


are moved and positioned at the accommodated position and, at the same time, auxiliary rollers


212


make contact with the floor portion


104


A. Subsequently, the trolley


200


is supported relative to the floor portion


104


A by the auxiliary rollers


212


.




A sheet delivery section


106


is provided at an upper portion of the plate accommodation section


104


. In order to alternately take the photopolymer plates


102


and the interleaf sheets


118


from the stacked state thereof and pass them onto the plate feed section


108


, the sheet delivery section


106


is provided with a sucker


124


which sucks the photopolymer plates


102


and the interleaf sheets


118


. Further, in the vicinity of the sucker


124


but separate from the sucker


124


, a suction fan


126


is provided as a means of assistance when one of the interleaf sheets


118


is being sucked. The sucker


124


and the suction fan


126


can be integrally moved closer to or further from the surface of the integrally stacked interleaf sheets


118


and photopolymer plates


102


.




When one of the photopolymer plates


102


is to be sucked, the sucker


124


makes contact with the photopolymer plate


102


and sucks. However, when one of the interleaf sheets


118


is to be sucked, the suction fan


126


is disposed a small distance from the interleaf sheet


118


(contact is acceptable) and the suction fan


126


operates alone such that only the lightweight, thin interleaf sheet


118


is sucked up, after which the sucker


124


starts to suck. Hence, when the interleaf sheet


118


is sucked, double suction (sucking the photopolymer plate


102


that is underneath together with the interleaf sheet


118


) is prevented.




The major portions forming the plate feed section


108


are a common transport section


128


, a photopolymer plate transport section


130


, an interleaf sheet transport section


134


, and a switching transport section


136


. The common transport section


128


receives the photopolymer plates


102


and the interleaf sheets


118


from the aforementioned sheet delivery section


106


and transports the same. The photopolymer plate transport section


130


receives the photopolymer sheets


102


and sends the same to the surface plate


110


. The interleaf sheet transport section


134


receives the interleaf sheets


118


and sends the same to an interleaf sheet accommodation section


132


(mounted at the trolley


200


). The switching transport section


136


switches to guide a photopolymer plate


102


or an interleaf sheet


118


from the common transport section


128


to one of the photopolymer plate transport section


130


and the interleaf sheet transport section


134


.




The photopolymer plates


102


and the interleaf sheets


118


are transported to different destinations. Therefore, the switching transport section


136


switches each time the sheet delivery section


106


sucks, and is structured such that the photopolymer plates


102


and the interleaf sheets


118


are transferred respectively to their destinations.




As shown in

FIG. 4A

, the common transport section


128


, the photopolymer plate transport section


130


and the switching transport section


136


are structured by a transport system in which skewered rollers


138


and narrow belts


140


are combined as a means of transporting the photopolymer plates


102


(see FIG.


4


B). The photopolymer plates


102


are transported by a strong nipping force of the skewered rollers


138


, and the narrow belts


140


serve as guide plates which move synchronously with transport.




At the interleaf sheet transport section


134


, however, the narrow belts


140


alone form a transport system, as shown in FIG.


4


C. In this structure, the interleaf sheets


118


are transported by the weak nipping force of the narrow belts


140


.




As shown in

FIG. 5

, the hand-over (delivery) portion between two transport sections is in a skewered shape with end portions of the transport sections protruding respectively alternately, such that where one transport: section protrudes the other recedes, and vice versa. Thus, the two transport sections intermesh from opposite sides (with narrow belt end portion support rollers having a common axis). Therefore, when one-of the photopolymer plates


102


or one of the interleaf sheets


118


is handed over, wrapping thereof around the skewered rollers


138


and the narrow belts


140


is prevented.




As shown in

FIG. 3

, the interleaf sheets


118


that are transported by the interleaf sheet transport section


134


are guided to the interleaf sheet accommodation section


132


, which serves as a stacking section, by a sheet material stacking device


141


which is provided at the trolley


200


.




With reference to

FIG. 6

, the sheet material stacking device


141


will be explained in more detail.




A pair of rollers


144


, as nipping and feeding rollers, are provided at an insertion slot


142


for an interleaf sheet


118


, which insertion slot is provided at the upper portion of the interleaf sheet accommodation section


132


. As shown in

FIG. 7

, each of the pair of rollers


144


has a skewered form. The rollers


144


are rotarily driven at a linear speed slightly faster than the speed of the interleaf sheet transport section


134


(about


1


.


1


times as fast). Thus, when one of the interleaf sheets


118


passes down between the rollers


144


, the interleaf sheet


118


maintains a state of predetermined tension (as a so-called stronger pulling tension) as it is transported, and jamming due to slackness or the like can be prevented.




As described above, at the interleaf sheet transport section


134


, since a difference is made between the nipping forces of the narrow belts


140


and the rollers


144


with respect to the interleaf sheet


118


, and the nipping force of the narrow belts


140


is set to be weaker than that of the rollers


144


, a transport speed difference between the narrow belts


140


and the rollers


144


can be absorbed effectively. Accordingly, the interleaf sheets


118


can be prevented from being damaged due to slipping.




Further, at the interleaf sheet transport section


134


side of the insertion slot


142


, guide plates


146


are provided which gradually taper to reduce the width therebetween (which width is in the direction of the thickness of the interleaf sheets


118


) and which face each other. At the thus-tapered guide plates


146


, anti-static brushes


148


are respectively attached, which anti-static brushes


148


remove electric charge from the interleaf sheets


118


that are inserted into the insertion slot


142


.




In the vicinity of the lower portion of the aforementioned pair of the rollers


144


, wrap-around prevention boards


150


are provided such that they follow along projections and indentations formed by the skewered form of each of the rollers


144


. A width of the outlet portion between the guide plates


146


which face each other is smaller than a width of the inlet portion between the wrap-around prevention boards


150


which face each other. Portions of the guide plates


146


fit into the wrap-around prevention boards


150


. Due to this guiding structure of the guiding plates


146


, the interleaf sheet


118


can be reliably discharged to the interleaf sheet accommodation section


132


provided at the downstream side. Thus, even if portions of the interleaf sheets


118


which have passed through the rollers


144


and been stacked in the interleaf sheet accommodation section


132


come into contact with the rollers


144


, wrap-around can be prevented by the wrap-around prevention board


150


.




As shown in

FIG. 1

, the photopolymer plates


102


transported by the photopolymer plate transport section


130


leave the photopolymer plate transport section


130


in a horizontal state and are handed over to the surface plate


110


.




A top surface height of the surface plate


110


is at a position lower than the height of horizontal transport of the photopolymer plate transport section


130


, and a little separated therefrom in the transport direction. Therefore, when ejected from the photopolymer plate transport section


130


, the photopolymer plate


102


hangs down a little when landing on the surface plate


110


, and the transport direction back end of the photopolymer plate


102


is disposed in a position further toward the photopolymer plate transport section


130


side than the surface plate


110


. As shown in

FIGS. 8A and 8B

, a temporary support arm


154


, which is provided at an eject mechanism section


166


which will be described later, is disposed at the position further toward the photopolymer plate transport section


130


side than the surface plate


110


. The temporary support arm


154


prevents the photopolymer plate


102


from hanging down.




In the vicinity of the temporary support arm


154


is provided a moving body


152


which can move toward or away from the surface plate


110


. At the moving body


152


is provided a pushing plate


156


which pushes the back end of the photopolymer plate


102


in the transport direction. As the back end of the photopolymer plate


102


is pushed by the pushing plate


156


, obliqueness of the photopolymer plate


102


is substantially eliminated and the photopolymer plate


102


can be fed to a predetermined transport direction standard position. At this standard position, the transport direction back end portion of the photopolymer plate


102


is in a state of slightly projecting from the surface plate


110


.




At this standard position, sensors


158


are provided at a plurality of positions, including both corner portions of the transport direction back end portion of the photopolymer plate


102


. When the sensors


158


detect the transport direction back end portion of the photopolymer plate


102


, the push of the pushing plate


156


is stopped. Further, the sensors


158


are also used for position detection of the widthwise transport direction of the photopolymer plate


102


. That is, the surface plate


110


moves in the widthwise transport direction of the photopolymer plate


102


to make the sensors


158


and the corners of the photopolymer plate


102


correspond. This position is recorded as an initial position of the photopolymer plate


102


.




The photopolymer plate


102


, which has been moved to the initial position, is positioned relative to an exposure scanning start position in an exposure section


112


. The photopolymer plate


102


is held in this state by suction from suction channels


110


A which are provided at the surface plate


110


.




Punch holes punched by a puncher


160


which is provided at the moving body


152


are provided on the photopolymer plate


102


which is held by suction.




Further, in order to be positioned along a direction transverse to the transport direction, the surface plate


110


can move at a uniform velocity (common directions to the widthwise direction of transport movement of the photopolymer plate


102


) between a first position, at which the surface plate


110


receives the photopolymer plate


102


from the photopolymer plate transport section


130


(see the position shown by solid lines in

FIG. 1

) and a second position, at which the surface plate


110


is accommodated at the exposure section


112


(see the position shown by broken lines in FIG.


1


).




At the exposure section


112


, a scanning unit


164


is provided above a transport path of the surface plate


110


. A laser beam, whose light is controlled according to an image signal, forms a main scanner (in a direction orthogonal to a transport direction of the surface plate


110


). Outward transport of the surface plate


110


(toward the exposure section


112


) is a sub-scanning movement. Thus, an image is recorded onto the photopolymer plate


102


on the surface plate


110


at the time of the outward transport to the exposure section


112


. The surface plate


110


is returned to an original position by return transport (away from the exposure section


112


). Then, after the photopolymer plate


102


on the surface plate


110


has been returned to the original position, the suction holding the photopolymer plate


102


is released.




After the image has been recorded and the surface plate


110


having the photopolymer plate


102


thereon has been returned to the original position, the photopolymer plate


102


is ejected in the direction of the photopolymer plate transport section


130


by an eject mechanism section


166


which is provided at the backside of the transport direction of the photopolymer plate


102


(i.e., at the side opposite from the moving body


152


).





FIGS. 9A

to


9


C show a schematic structure of the eject mechanism section


166


. At the eject mechanism section


166


, the aforementioned pair of the temporary support arms


154


are supported rotarily relative to a stage base


168


through a support shaft


170


. The tip end portions of the pair of the temporary support arms


154


are positioned in the vicinity of the surface plate


110


. At the lower surface side of each of the temporary support arms


154


are formed a convex portion


172


, a concave portion


174


, and a convex portion


176


which have different height (depth) dimensions.




A moving stage


178


is provided at the lower portion of the temporary support arm


154


. The moving stage


178


can move along the temporary support arm


154


. Further, at the tip end of the moving stage


178


, rollers


180


are provided so as to abut the bottom surfaces of the temporary support arms


154


. Therefore, as the moving stage


178


moves, abutting and supporting positions of the rollers


180


relative to the respective temporary support arms


154


change (to the position of the convex portion


172


, the concave portion


174


, or the convex portion


176


). Accordingly, the height position of the tip end portions of the temporary support arms


154


. Further, a spring


182


is connected to the back end portions of the temporary support arms


154


so that the temporary support arms


154


always follow the movement of the moving stage


178


.




In the abutting and supporting state of the roller


180


relative to the convex portion


172


, as shown in

FIG. 9A

, each of the temporary support arms


154


is located at a horizontal position whose height is the same as the surface plate


110


top surface. In the abutting and supporting state of the rollers


180


relative to the concave portion


174


, as shown in

FIG. 9B

, the temporary support arm


154


is at a withdrawal position which is lower than the surface plate


110


top surface. In the abutting and supporting state of the rollers


180


relative to the convex portion


176


, as shown in

FIG. 9C

, the temporary support arm


154


is at a push-up position which is higher than the surface plate


110


top surface. Thus, each of the dimensions of the convex portion


172


, the concave portion


174


, and the convex portion


176


is determined. In this way, since each of the rollers


180


of the moving stage


178


abuts the convex portion


172


of the temporary support arm


154


, and the temporary support arm


154


is at a horizontal position which has the same height as the surface plate


110


top surface, hanging of the photopolymer plate


102


on top of the surface plate


110


can be prevented. Further, the rollers


180


of the moving stage


178


abut the convex portion


176


of the temporary support arm


154


so that the temporary support arm


154


is located at the push-up position which is higher than the surface plate


110


top surface, thus lifting up the back end portion of the photopolymer plate


102


on top of the surface plate


110


.




A pair of sensors


184


and


186


are disposed at the lower portion of the moving stage


178


. These sensors


184


and


186


can detect a position of the moving stage


178


, i.e., a position of the temporary support arm


154


, by detecting a dog


188


. That is, in a state in which only the sensor


184


detects the dog


188


, the temporary support arm


154


is located at a horizontal position which has the same height as the surface plate


110


top surface, in a state in which both sensors


184


and


186


detect the dog


188


, the temporary support arm


154


is at the withdrawal position which is lower than the surface plate


110


top surface. In a state in which only the sensor


186


detects the dog


188


, the temporary support arm


154


is at the push-up position which is higher than the surface plate


110


top surface.




At the eject mechanism section


166


, a pair of plate eject pawls


190


are provided at the upper portion of the temporary support arm


154


. As shown in

FIG. 10

, the pair of these plate eject pawls


190


can move along guide rails


192


which are disposed along the surface plate


110


. That is, the plate eject pawls


190


pass over the surface plate


110


and move toward the transport direction front end portion of the photopolymer plate


102


.




These plate eject pawls


190


are structured such that, in a state in which the photopolymer plate


102


back end portion that protrudes from the surface plate


110


as described above is lifted up by the temporary support arm


154


, the plate eject pawls


190


can engage the photopolymer plate


102


by moving in the photopolymer plate


102


transport direction. Therefore, the photopolymer plate


102


which is engaged by the plate eject pawls


190


is transported to a downstream side of the surface plate


110


in accordance with the movement of the plate eject pawls


190


.




At the aforementioned downstream side of the surface plate


110


, a buffer section


114


and an automatic development device


116


are provided. The buffer section


114


absorbs a difference between an ejection speed of the eject mechanism section


166


and a transport speed of the automatic development device


116


, and delivers the photopolymer plates


102


smoothly.




The trolley


200


is shown in

FIGS. 1 and 11

. The trolley


200


has a loading platform


202


, which is supported at a floor surface FL via the four casters


120


(only two of which are shown in FIG.


11


). A handle


204


(see

FIG. 1

) is attached at the loading platform


202


. The handle


204


is substantially curved in a U shape. Both ends of the handle


204


are fixed so as to abut the loading platform


202


.




An accumulation section


206


, which holds the stacked photopolymer plates


102


, is provided at the loading platform


202


. Viewed from the side, this accumulation section


206


is substantially in the form of a right-angled triangle. A magazine


208


, which accommodates the photopolymer plates


102


, is propped up at a slanted face portion of the accumulation section


206


.




At the magazine


208


, tens of photopolymer plates


102


are stacked in advance (normally


60


plates, but up to


100


plates is possible). Further, a shutter


210


is provided at the magazine


208


. Except when in a darkroom, this shutter


210


is left in a closed state to prevent exposure of the photopolymer plates


102


.




That is, the trolley


200


can convey the photopolymer plates


102


between the aforementioned accommodating section


104


and a darkroom in which the photopolymer plates


102


are stored, and the shutter


210


can protect the photopolymer plates


102


during conveyance.




The side of the trolley


200


to which the handle


204


is attached faces backward at a time of conveyance. The trolley


200


is accommodated at the plate accommodating section


104


.




As shown in

FIG. 11

, the plate accommodating section


104


is a box-shaped space that has the floor portion


104


A which is formed at a position higher than the floor surface FL. The trolley


200


is accommodated at this floor portion


104


A by being supported thereat. At this time, the casters


120


of the trolley


200


are folded and supported by a plurality of the auxiliary rollers


212


(six in the present embodiment) which are mounted on the bottom surface of the loading platform


202


.




Folding of the casters


120


is carried out in accordance with the accommodating movement of the trolley


200


at the plate accommodating section


104


. As shown in

FIG. 12

, the casters


120


are mounted to one end of a main arm


214


whose other end is rotarily supported. One end of a supporting arm


216


is rotarily supported at a lengthwise direction interleaf portion of the main arm


214


via a shaft


218


. To the other end of the supporting arm


216


is mounted a slide pin


216


A. The slide pin


216


A is accommodated in an elongated hole


220


A of the fixed rail arm


220


.




In an ordinary state (a fixed state of the casters


120


), the slide pin


216


A is engaged by a hook portion


222


A which is formed at one end portion of an L-shaped arm


222


, and is held in the vicinity of one end portion of the elongated hole


220


A.




The curved portion of the L-shaped arm


222


is supported via a rotating shaft


224


of the main arm


214


. The other end portion of the L-shape arm


222


is disposed at a position that abuts the end surface of the floor portion


104


A of the plate accommodating section


104


.




When the other end portion of the L-shaped arm


222


in a state that abuts the end surface of the floor portion


104


A is further pushed, the L-shaped arm


222


rotates around the rotating shaft


224


as a center so that the hook portion


222


A is disengaged from the slide pin


216


A.




Due to this disengagement from the slide pin


216


A, the supporting arm


216


to which the slide pin


216


A is attached is moved to the other end portion of the elongated hole


220


A by an urging force of an urging means. Therefore, in accordance with the movement of the elongated hole


220


A, the main arm


214


is lifted up, and the casters


200


separate from the floor surface. Further, the trolley


200


at this time is supported relative to the floor portion


104


A via the above-described auxiliary rollers


212


.




An operation of the present embodiment will be described below.




In a case in which the photopolymer plates


102


are accommodated at the plate accommodating section


104


of the automatic exposure device


100


, the photopolymer plates


102


together with the trolley


200


are accommodated at the plate accommodating section


104


so that the photopolymer plates


102


can be positioned at a predetermined position.




Because the photopolymer plates


102


are stored in a darkroom apart from the automatic exposure device


100


, an operator pushes the trolley


200


to the darkroom where the photopolymer plates


102


are mounted in a unit of the magazine


208


at a predetermined position (of the accumulating section


206


) of the trolley


200


. At this time, the shutter of the magazine


208


is left closed.




The operator finishes mounting of the magazine


208


, then again conveys the trolley


200


to the automatic exposure device


100


, opens an open-close cover (which is equipped at the trolley


200


side in FIG.


3


), and accommodates the trolley


200


at the plate accommodating section


104


.




The floor portion


104


A of the plate accommodating section


104


is formed at a higher position than the floor surface FL. However, in the present embodiment, a structure of folding the casters


120


is applied such that the trolley


20


can be accommodated at the floor portion


104


A of the plate accommodating section


104


without changing the height position of the trolley


200


. That is, the support of the trolley


200


is handed over from the casters


120


to the auxiliary rollers


212


so that the trolley


200


is handed over smoothly from the floor surface FL having a difference in level to the floor portion


104


A. As a result, the plate accommodating section


104


may have a structure with high rigidity by enclosing the periphery thereof with a frame body (a so-called closed cross-sectional structure), thus allowing the plate accommodating section


104


to use a cover body which has excellent shielding performance.




After the trolley


200


has been accommodated at the plate accommodating section


104


, the sheet delivery section


106


alternately takes the photopolymer plates


102


and the interleaf sheets


118


from the stacked state thereof and passes them onto the plate feed section


108


. The photopolymer plates


102


which have been passed onto the plate feed section


108


are transported by the common transport section


128


and the photopolymer plate transport section


130


, then fed to the surface plate


110


, and ejected after a predetermined image has been exposed.




On the other hand, the interleaf sheets


118


are transported by the common transport section


128


and the interleaf transport section


134


, and then stacked at the interleaf accommodating section


132


by the sheet material stacking device


141


which is provided at the trolley


200


.




One of the interleaf sheets


118


which are transported from the interleaf sheet transfer section


134


is fed into a gap between the rollers


144


which face each other while being guided by the guide plates


146


. Further, the interleaf sheet


118


, which has been fed into the rollers


144


, is forcibly fed to the interleaf sheet accommodating section


132


, while being nipped by the rollers


144


, and stacked.




Therefore, even when the interleaf sheets


118


are extremely thin, as compared to a case in which the interleaf sheets


118


are dropped and stacked at random, the interleaf sheets


118


can behave stably, and can be stacked regularly. For this reason, a number of the interleaf sheets


118


can effectively be stacked at the interleaf sheet accommodating section


132


whose space is limited.




The rollers


144


nip and transport the interleaf sheets


118


at a speed which is faster than the speed of the interleaf sheet transport section


134


. Thus, when one of the interleaf sheets


118


passes down between the rollers


144


, the interleaf sheet


118


maintains a so-called stronger pulling tension and does not slacken as it is being nipped by the rollers


144


. Therefore, jamming of the interleaf sheet


118


due to slackness or the like can be prevented so that the interleaf sheets


118


can be stacked stably.




As described above, at the interleaf sheet transport section


134


, since a difference is made between the nipping forces of the narrow belts


140


and the rollers


144


with respect to the interleaf sheet


118


, and the nipping force of the narrow belts


140


is set to be weaker than that of the rollers


144


, a transport speed difference between the narrow belts


140


and the rollers


144


can be absorbed effectively. Accordingly, the interleaf sheets


118


can be prevented from being damaged due to slipping.




Wrap-around prevention boards


150


are provided in the vicinity of the lower portions of the rollers


144


such that edges of the wraparound prevention boards


150


follow along projections and indentations of each of these skewered shapes of the rollers


144


. Hence, even if portions of the interleaf sheets


118


which have passed through the rollers


144


and been stacked in the interleaf sheet accommodating section


132


come into contact with the rollers


144


, wrap-around can be prevented by the wrap-around prevention board


150


.




A width of the outlet portion between the guide plates


146


which face each other is smaller than a width of the inlet portion between the wrap-around prevention boards


150


which face each other. Portions of the guide plates


146


fit into the wrap-around prevention boards


150


. Due to this guiding structure of the guiding plates


146


, the interleaf sheet


118


can be reliably discharged to the interleaf sheet accommodation section


132


provided at the downstream side. Such a structure as described above is particularly effective when it is used for an extremely thin and so-called nerveless sheet material such as the interleaf sheet


118


.




At the guide plates


146


which guide the interleaf sheets


118


to the rollers


144


, anti-static brushes


148


are respectively attached, which anti-static brushes


148


engage the interleaf sheets


118


which are guided into the gap between the facing rollers


144


and remove static electricity (electric charge) from the interleaf sheets


118


. Accordingly, the interleaf sheets


118


, each of which passes through between the rollers


144


and which are fed to the interleaf sheet accommodating section


132


, do not unnecessarily adhere to the internal walls of the interleaf accommodating section


132


. As a result, stacking efficiency of the interleaf sheets


118


does not deteriorate.




In this way, in the sheet material stacking device


141


and the automatic exposure device


100


to which this sheet material stacking device


141


has been applied of the present embodiment, the interleaf sheets


118


as sheet materials are forcibly fed by the rollers


144


to the interleaf sheet accommodating section


132


as an accommodating section. Thus, even extremely thin interleaf sheets


118


can behave stably, and can be stacked regularly at the interleaf sheet accommodating section


132


. As a result, a number of the interleaf sheets


118


can effectively be stacked at the interleaf sheet accommodating section


132


having a limited space.



Claims
  • 1. A sheet material stacking device for stacking, at a stacking section which is provided at a downstream side, sheet materials which are transported from an upstream side, comprising:a pair of nipping and feeding members which are disposed at a sheet material transport direction upstream side of the stacking section, which receive the sheet materials which are transported from the upstream side, and which forcibly feed the sheet material to said stacking section; a guiding device which is disposed at the sheet material transport direction upstream side of said nipping and feeding members, and which guides said sheet materials which are transported from the upstream side into a gap between said nipping and feeding members which face each other, wherein said guiding device has a pair of guide plates disposed so as to form a tapered shape having a width which gradually reduces toward said gap; a sheet material transport section which is disposed at said sheet material transport direction upstream side of said guiding device, wherein said sheet material transport section has a transport mechanism which is formed by a plurality of narrow belts only, and transports said sheet materials by a weak nipping force; and wrap-around prevention boards corresponding to each of the pair of nipping and feeding members which prevent the sheet material which has passed through the nipping and feeding members from engaging again with said nipping and feeding members.
  • 2. The sheet material stacking device of claim 1, wherein said nipping and feeding members nip and transport said sheet materials at a speed faster than the speed of said sheet materials which are transported from the upstream side.
  • 3. The sheet material stacking device of claim 1, wherein while one of said sheet materials is transported by said sheet material transport section and said nipping and feeding members at the same time, the sheet material maintains a state of predetermined tension.
  • 4. The sheet material stacking device of claim 1, wherein said sheet material transport direction is a vertical direction.
  • 5. The sheet material stacking device of claim 1, further comprising anti-static brushes which engage with the sheet material which is guided into said gap and which remove static electricity from said sheet material.
  • 6. The sheet material stacking device of claim 1, wherein said nipping and feeding members are nipping and feeding rollers.
  • 7. The sheet material stacking device of claim 6, wherein said nipping and feeding rollers are a plurality of skewered rollers which are provided at a rotational shaft.
  • 8. The sheet material stacking device of claim 1, wherein said guiding device has anti-static brushes which engage with the sheet material which is guided into said gap and which remove static electricity from said sheet material.
  • 9. A sheet material stacking device for stacking, at a stacking section which is provided at a downstream side, sheet materials which are transported from an upstream side, comprising:a pair of nipping and feeding members which are disposed at a sheet material transport direction upstream side of the stacking section, which receive the sheet materials which are transported from the upstream side, and which forcibly feed the sheet material to said stacking section; a guiding device which is disposed at the sheet material transport direction upstream side of said nipping and feeding members, and which guides said sheet materials which are transported from the upstream side into a gap between said nipping and feeding members which face each other, wherein said guiding device has a pair of guide plates disposed so as to form a tapered shape having a width which gradually reduces toward said gap; wherein said nipping and feeding members are nipping and feeding rollers; and wherein said nipping and feeding rollers are a plurality of skewered rollers which are provided at a rotational shaft; and wrap-around prevention boards which are provided such that they follow along projections and indentations formed by each of the plurality of said skewered rollers which are provided at said rotational shaft and which prevent the sheet material which has passed through between said skewered rollers from engaging again with said skewered rollers.
  • 10. An automatic exposure device for a printing plate which comprises: a conveying device which is able to mount and convey a magazine in which a plurality of printing plates, each of which has a photosensitive layer on top of a support, and a plurality of interleaf sheets for protecting plate surfaces of the printing plates are in a state of being stacked alternately in a sequential order; and an accommodating device which is able to accommodate said conveying device of said printing plates, and which ejects said printing plates after an image has been exposed;a take-out device which alternately takes said printing plates and said Interleaf sheets from the stacked state thereof one at a time from said magazine; and an interleaf sheet stacking device which stacks said interleaf sheets which are transported from said take-out device at an upstream side, at the interleaf sheet accommodating section which is provided at a downstream side, wherein said interleaf stacking device comprises: a pair of nipping and feeding members which are disposed at the interleaf sheet transport direction upstream side of said interleaf sheet accommodating section, which receive said interleaf sheets which are transported from said take-out device, and which forcibly feed said interleaf sheets to said interleaf sheet accommodating section; and a guiding device which is disposed at said interleaf sheet transport direction upstream side of said interleaf sheet accommodating section, and which guides said interleaf sheets which are transported from said take-out device into a gap between said nipping and feeding members, wherein said guiding device has a pair of guide plates disposed so as to form a tapered shape having a width which gradually reduces toward said gap; and wrap-around prevention boards which correspond to each of the pair of nipping and feeding members and prevent the interleaf sheets which have passed through the nipping and feeding members from engaging again with said nipping and feeding members.
  • 11. The automatic exposure device for a printing plate of claim 10, wherein said conveying device is a trolley which conveys printing plates and which is supported by a plurality of casters.
  • 12. The automatic exposure device for a printing plate of claim 10, wherein said conveying device includes said interleaf sheet stacking device.
  • 13. The automatic exposure device for a printing plate of claim 10, wherein an interleaf sheet transport section is provided at said interleaf sheet transport direction upstream side of said guiding device, and said interleaf sheets are nipped and transported by said nipping and feeding members at a speed faster than the speed of said interleaf sheet transport section.
  • 14. The automatic exposure device for a printing plate of claim 10, wherein while said interleaf sheets are being transported by said interleaf sheet transport section and said nipping and feeding members at the same time, the interleaf sheet maintains a state of predetermined tension.
  • 15. The automatic exposure device for a printing plate of claim 10, wherein said nipping and feeding members are a plurality of skewered rollers provided at a rotational shaft.
Priority Claims (1)
Number Date Country Kind
11-264119 Sep 1999 JP
US Referenced Citations (7)
Number Name Date Kind
4350333 Landa Sep 1982 A
4861014 Martin Aug 1989 A
5131645 Ricciardi Jul 1992 A
5732315 Inoue et al. Mar 1998 A
6135448 Daito Oct 2000 A
6179495 Sugata et al. Jan 2001 B1
6328300 Stefan et al. Dec 2001 B1
Foreign Referenced Citations (1)
Number Date Country
10254144 Sep 1998 JP