Information
-
Patent Grant
-
6623003
-
Patent Number
6,623,003
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Date Filed
Monday, September 18, 200024 years ago
-
Date Issued
Tuesday, September 23, 200321 years ago
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Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 347 264
- 101 4631
- 271 202
- 271 270
- 271 279
- 271 280
- 271 300
- 271 302
- 271 207
- 271 208
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International Classifications
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Abstract
A sheet material stacking device and an automatic exposure device for a printing plate, capable of stacking a number of interleaf sheets stably and efficiently. A pair of skewered rollers are provided at the sheet material stacking device used for the automatic exposure device. An interleaf sheet, which is fed from an interleaf sheet transport section, is guided by guide plates and nipped by the rollers. The interleaf sheet, while maintaining a so-called stronger pulling tension, is forcibly fed to an interleaf sheet accommodating section and stacked. Even if the interleaf sheet is thin, the interleaf sheet can behave stably as it is being stacked, and a number of the interleaf sheets can be stacked regularly and effectively.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a sheet material stacking device for stacking, at a stacking section which is provided at a downstream side, sheet materials which are transported from an upstream side, and to an automatic exposure device for a printing plate by which printing plates which are accommodated in a stacked state are taken one at a time and then ejected after an image has been exposed.
2. Description of the Related Art
A technology has been developed in which, using a printing plate (e.g., a PS (presensitized) plate, a thermal plate, a photopolymer plate, or the like) provided with a recording layer on top of a support, an image is recorded directly on the photopolymer layer of the printing plate by a laser beam or the like (automatic exposure device for a printing plate).
With this sort of technology, images can be recorded on printing plates quickly. Therefore, sequential feeding of the printing plates is required. For this reason, a plurality of the printing plates and interleaf sheets (sheet materials) for protecting surfaces of the printing plates are alternately stored in a magazine in a sequentially stacked state beforehand. In this state, the printing plates and the interleaf sheets are made to standby at predetermined positions, automatically taken one at a time, and fed into an exposure section.
Since the printing plates are photosensitive, they are stored in a darkroom, and there are some cases in which the darkroom is located apart from the place where the automatic exposure device for the printing plate is set. Therefore, a wheeled stand (trolley) for exclusive use is used to convey the printing plates (ordinarily, a plurality of the printing plates are accommodated in a magazine in a stacked state) from the darkroom to the automatic exposure device. The trolley is accommodated at a predetermined position (accommodating section) of the automatic exposure device in a state of having the magazine mounted thereon. After this accommodation, a shutter which is provided at the magazine is opened so that the printing plates can be fed from the darkroom to the automatic exposure device without being exposed to light.
When the printing plates and the interleaf sheets are alternately taken from the magazine which is mounted on the trolley and one of the printing plates is fed into the exposure section, the interleaf sheets which are separated and taken out from the respective surfaces of the printing plates become unnecessary. Accordingly, these interleaf sheets must be stacked at a predetermined interleaf sheet accommodating section. After the interleaf sheets have been separated and taken out from the surfaces of the printing plates, the interleaf sheets are conveyed by a transport belt and dropped into a back space of the magazine which is mounted on the trolley, and structured therein so that they are accommodated.
However, because each of the interleaf sheets is very thin, when an interleaf sheet is dropped, it tends to behave unstably. With such a structure that the interleaf sheets are accommodated by leaving the stacking of the interleaf sheets to a random dropping thereof, there have been drawbacks in that a number of the interleaf sheets lie upon one another irregularly, and are stacked like a heap of garbage which expands largely so that the back space of the magazine readily becomes full of the interleaf sheets. Further, the interleaf sheet which is transported along the transport belt or the like is charged with static electricity during the transport process, thus causing a phenomenon that the interleaf sheet adheres to internal walls of the interleaf sheet accommodating section during the random dropping of the interleaf sheets. This also causes the stacking performance of the interleaf sheets to deteriorate. In other words, in a conventional structure of stacking the interleaf sheets, it has been difficult to efficiently stack a large quantity (a multiple number) of the interleaf sheets in a limited stacking space.
SUMMARY OF THE INVENTION
In view of the aforementioned facts, it is an object of the present invention to provide a sheet material stacking device and an automatic exposure device for a printing plate which are able to stack a number of sheet materials such as interleaf sheets stably and effectively.
An aspect of the present invention is a sheet material stacking device for stacking, at a stacking section which is provided at a downstream side, sheet materials which are transported from an upstream side, comprising: a pair of nipping and feeding members which are disposed at a sheet material transport direction upstream side of the stacking section, which receive the sheet materials which are transported from the upstream side, and which forcibly feed the sheet material to the stacking section; and a guiding device which is disposed at the sheet material transport direction upstream side of the nipping and feeding members, and which guides the sheet materials which are transported from the upstream side into a gap between the nipping and feeding members which face each other.
The sheet material which has been transported from the upstream side is fed into the gap between the nipping and feeding members which face each other, as it is being guided by the guiding device. The sheet material fed into the gap is forcibly fed to the stacking section and stacked. Accordingly, even when the sheet material is extremely thin, this sheet material can behave stably as compared to a case in which the sheet materials are dropped at random and stacked, and can be stacked regularly at the stacking section. Further, a number of the sheet materials can be stacked effectively at the stacking section having a limited space.
Preferably, the sheet material is nipped and transported by the nipping and feeding members at a speed which is faster than the speed at which the sheet material is transported from the upstream side. Therefore, the sheet material which is nipped by the nipping and feeding members maintains a so-called stronger pulling tension, and prevents slackening of the sheet material as the sheet material is being nipped by the nipping and feeding members. As a result, the sheet material does not cause so-called jamming, and can be stacked stably.
Preferably, the nipping and feeding members are the nipping and feeding rollers, i.e., a plurality of skewered rollers provided at a rotational shaft. Therefore, because the sheet material is nipped and transported by the skewered rollers, even when the sheet material is extremely thin, the sheet material cannot wrinkle easily so that the sheet material can be nipped, transported, and fed stably.
Preferably, the sheet material stacking device, further comprising wrap-around prevention boards which are provided such that they follow along projections and indentations formed by each of the plurality of the skewered rollers which are provided at the rotational shaft and which prevent the sheet material which has passed through between the skewered rollers from engaging again with the skewered rollers. Accordingly, since the wrap-around prevention boards are disposed such that then follow along projections and indentations formed by the skewered rollers, the sheet material, which has passed through the skewered rollers and which has been stacked at the stacking section, is prevented from once again wrapping around the skewered rollers.
Preferably, the guiding device has anti-static brushes which engage with the sheet material which is guided into the gap and which remove static electricity (electric charge) from the sheet material. Therefore, the anti-static brushes engage the sheet materials which are guided into the gap between the facing nipping and feeding members and remove static electricity therefrom. Accordingly, the respective sheet materials, which pass through the rollers
144
and which are fed to the interleaf sheet accommodating section, do not unnecessarily adhere to internal walls of the interleaf accommodating section, thus not deteriorating stacking efficiency of the sheet materials.
Another aspect of the present invention is an automatic exposure device for a printing plate which comprises: a conveying device which is able to mount and convey a magazine in which a plurality of printing plates, each of which has a photosensitive layer on top of a support, and a plurality of interleaf sheets for protecting plate surfaces of the printing plates are in a state of being stacked alternately in a sequential order; and an accommodating device which is able to accommodate the conveying device of the printing plates, and which ejects the printing plates after an image has been exposed; a take-out device which alternately takes the printing plates and the interleaf sheets from the stacked state thereof one at a time from the magazine; and an interleaf sheet stacking device which stacks the interleaf sheets which are transported from the take-out device at an upstream side, at the interleaf sheet accommodating section which is provided at a downstream side, wherein the interleaf stacking device comprises: a pair of nipping and feeding members which are disposed at the interleaf sheet transport direction upstream side of the interleaf sheet accommodating section, which receive the interleaf sheets which are transported from the take-out device, and which forcibly feed the interleaf sheets to the interleaf sheet accommodating section; and a guiding device which is disposed at the interleaf sheet transport direction upstream side of the interleaf sheet accommodating section, and which guides the interleaf sheets which are transported from the take-out device into a gap between the nipping and feeding members.
Therefore, even when the interleaf sheets are extremely thin, as compared to a case of random dropping and stacking of the interleaf sheets, the interleaf sheets can behave stably and can be stacked regularly. Further, a number of interleaf sheets can be stacked effectively at the interleaf sheet accommodating section which has a limited space.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a perspective view showing an overall structure of an automatic exposure device relating to an embodiment of the present invention.
FIG. 2
is a side view showing a state of photopolymer plates and interleaf sheets which are mounted in a magazine.
FIG. 3
is a side view of a plate feed section.
FIG. 4A
is a plan view showing a main portion of a transport system of the plate feed section.
FIG. 4B
is a side view showing a main portion of the transport system of the plate feed section.
FIG. 4C
is a side view showing a main portion of an interleaf sheet transport section.
FIG. 5
is a perspective view showing a transfer portion of another transport system of the plate feed section.
FIG. 6
is a cross-sectional view illustrating details of a sheet material stacking device.
FIG. 7
is a plan view illustrating rollers and a wrap-around prevention board of the sheet material stacking device.
FIG. 8A
is a plan view of a plate surface.
FIG. 8B
is a side view of the plate surface.
FIG. 9A
is a side view of the movement of an eject mechanism section, and illustrates a state in which a temporary support arm is at a horizontal position.
FIG. 9B
is a side view of the movement of the eject mechanism section and illustrates a state in which the temporary support arm is at a withdrawal position.
FIG. 9C
is a side view of the movement of the eject mechanism section and illustrates a state in which the temporary support arm is at a push-up position.
FIG. 10
is a perspective view illustrating plate ejecting pawls of the eject mechanism section.
FIG. 11
is an enlarged side view of a lower portion of a trolley.
FIG. 12
is a side view illustrating a structure of an accommodating mechanism section of casters.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
FIG. 1
is a perspective view showing an overall structure of a photopolymer plate (printing plate) automatic exposure device
100
having a sheet material stacking device
141
relating to an embodiment of the present invention.
The automatic exposure device
100
is formed by a plate feed section
108
, a surface plate (an exposure stage)
110
and an exposure section
112
. The plate feed section
108
is provided with a plate accommodation section
104
, which accommodates as a trolley accommodation section photopolymer plates
102
(see
FIG. 2
) mounted on a trolley
200
, and a sheet delivery section
106
, which takes out the photopolymer plates
102
accommodated at the plate accommodation section
104
. The exposure section
112
records an image onto the photopolymer plate
102
that is held in position on the surface plate
110
.
Further, an automatic developing device
116
can be established at the downstream side of the automatic exposure device
100
via a buffer section
114
. Thus, plate feeding, exposure and developing can all be processed automatically.
As shown in
FIGS. 2 and 3
, a trolley
200
, at which a plurality of photopolymer plates
102
are propped up, can be accommodated by the plate accommodation section
104
. Further, one protective interleaf sheet
118
is provided at the surface of each photopolymer plate
102
. Thus, the photopolymer sheets
102
and the interleaf sheets
118
are stacked alternately.
A floor portion
104
A of the plate accommodating section
104
is formed at a position higher than a floor surface (FL). The trolley
200
is structured such that it is moved from the floor surface to the floor portion
104
A. That is, casters
120
can be moved relative to the trolley
200
between an extended position (a position shown by broken lines in
FIG. 3
) and an accommodated position (a position shown by solid lines in
FIG. 3
) in which the casters are withdrawn.
In accordance with an accommodation movement to the plate accommodating section
104
, the casters
120
are moved and positioned at the accommodated position and, at the same time, auxiliary rollers
212
make contact with the floor portion
104
A. Subsequently, the trolley
200
is supported relative to the floor portion
104
A by the auxiliary rollers
212
.
A sheet delivery section
106
is provided at an upper portion of the plate accommodation section
104
. In order to alternately take the photopolymer plates
102
and the interleaf sheets
118
from the stacked state thereof and pass them onto the plate feed section
108
, the sheet delivery section
106
is provided with a sucker
124
which sucks the photopolymer plates
102
and the interleaf sheets
118
. Further, in the vicinity of the sucker
124
but separate from the sucker
124
, a suction fan
126
is provided as a means of assistance when one of the interleaf sheets
118
is being sucked. The sucker
124
and the suction fan
126
can be integrally moved closer to or further from the surface of the integrally stacked interleaf sheets
118
and photopolymer plates
102
.
When one of the photopolymer plates
102
is to be sucked, the sucker
124
makes contact with the photopolymer plate
102
and sucks. However, when one of the interleaf sheets
118
is to be sucked, the suction fan
126
is disposed a small distance from the interleaf sheet
118
(contact is acceptable) and the suction fan
126
operates alone such that only the lightweight, thin interleaf sheet
118
is sucked up, after which the sucker
124
starts to suck. Hence, when the interleaf sheet
118
is sucked, double suction (sucking the photopolymer plate
102
that is underneath together with the interleaf sheet
118
) is prevented.
The major portions forming the plate feed section
108
are a common transport section
128
, a photopolymer plate transport section
130
, an interleaf sheet transport section
134
, and a switching transport section
136
. The common transport section
128
receives the photopolymer plates
102
and the interleaf sheets
118
from the aforementioned sheet delivery section
106
and transports the same. The photopolymer plate transport section
130
receives the photopolymer sheets
102
and sends the same to the surface plate
110
. The interleaf sheet transport section
134
receives the interleaf sheets
118
and sends the same to an interleaf sheet accommodation section
132
(mounted at the trolley
200
). The switching transport section
136
switches to guide a photopolymer plate
102
or an interleaf sheet
118
from the common transport section
128
to one of the photopolymer plate transport section
130
and the interleaf sheet transport section
134
.
The photopolymer plates
102
and the interleaf sheets
118
are transported to different destinations. Therefore, the switching transport section
136
switches each time the sheet delivery section
106
sucks, and is structured such that the photopolymer plates
102
and the interleaf sheets
118
are transferred respectively to their destinations.
As shown in
FIG. 4A
, the common transport section
128
, the photopolymer plate transport section
130
and the switching transport section
136
are structured by a transport system in which skewered rollers
138
and narrow belts
140
are combined as a means of transporting the photopolymer plates
102
(see FIG.
4
B). The photopolymer plates
102
are transported by a strong nipping force of the skewered rollers
138
, and the narrow belts
140
serve as guide plates which move synchronously with transport.
At the interleaf sheet transport section
134
, however, the narrow belts
140
alone form a transport system, as shown in FIG.
4
C. In this structure, the interleaf sheets
118
are transported by the weak nipping force of the narrow belts
140
.
As shown in
FIG. 5
, the hand-over (delivery) portion between two transport sections is in a skewered shape with end portions of the transport sections protruding respectively alternately, such that where one transport: section protrudes the other recedes, and vice versa. Thus, the two transport sections intermesh from opposite sides (with narrow belt end portion support rollers having a common axis). Therefore, when one-of the photopolymer plates
102
or one of the interleaf sheets
118
is handed over, wrapping thereof around the skewered rollers
138
and the narrow belts
140
is prevented.
As shown in
FIG. 3
, the interleaf sheets
118
that are transported by the interleaf sheet transport section
134
are guided to the interleaf sheet accommodation section
132
, which serves as a stacking section, by a sheet material stacking device
141
which is provided at the trolley
200
.
With reference to
FIG. 6
, the sheet material stacking device
141
will be explained in more detail.
A pair of rollers
144
, as nipping and feeding rollers, are provided at an insertion slot
142
for an interleaf sheet
118
, which insertion slot is provided at the upper portion of the interleaf sheet accommodation section
132
. As shown in
FIG. 7
, each of the pair of rollers
144
has a skewered form. The rollers
144
are rotarily driven at a linear speed slightly faster than the speed of the interleaf sheet transport section
134
(about
1
.
1
times as fast). Thus, when one of the interleaf sheets
118
passes down between the rollers
144
, the interleaf sheet
118
maintains a state of predetermined tension (as a so-called stronger pulling tension) as it is transported, and jamming due to slackness or the like can be prevented.
As described above, at the interleaf sheet transport section
134
, since a difference is made between the nipping forces of the narrow belts
140
and the rollers
144
with respect to the interleaf sheet
118
, and the nipping force of the narrow belts
140
is set to be weaker than that of the rollers
144
, a transport speed difference between the narrow belts
140
and the rollers
144
can be absorbed effectively. Accordingly, the interleaf sheets
118
can be prevented from being damaged due to slipping.
Further, at the interleaf sheet transport section
134
side of the insertion slot
142
, guide plates
146
are provided which gradually taper to reduce the width therebetween (which width is in the direction of the thickness of the interleaf sheets
118
) and which face each other. At the thus-tapered guide plates
146
, anti-static brushes
148
are respectively attached, which anti-static brushes
148
remove electric charge from the interleaf sheets
118
that are inserted into the insertion slot
142
.
In the vicinity of the lower portion of the aforementioned pair of the rollers
144
, wrap-around prevention boards
150
are provided such that they follow along projections and indentations formed by the skewered form of each of the rollers
144
. A width of the outlet portion between the guide plates
146
which face each other is smaller than a width of the inlet portion between the wrap-around prevention boards
150
which face each other. Portions of the guide plates
146
fit into the wrap-around prevention boards
150
. Due to this guiding structure of the guiding plates
146
, the interleaf sheet
118
can be reliably discharged to the interleaf sheet accommodation section
132
provided at the downstream side. Thus, even if portions of the interleaf sheets
118
which have passed through the rollers
144
and been stacked in the interleaf sheet accommodation section
132
come into contact with the rollers
144
, wrap-around can be prevented by the wrap-around prevention board
150
.
As shown in
FIG. 1
, the photopolymer plates
102
transported by the photopolymer plate transport section
130
leave the photopolymer plate transport section
130
in a horizontal state and are handed over to the surface plate
110
.
A top surface height of the surface plate
110
is at a position lower than the height of horizontal transport of the photopolymer plate transport section
130
, and a little separated therefrom in the transport direction. Therefore, when ejected from the photopolymer plate transport section
130
, the photopolymer plate
102
hangs down a little when landing on the surface plate
110
, and the transport direction back end of the photopolymer plate
102
is disposed in a position further toward the photopolymer plate transport section
130
side than the surface plate
110
. As shown in
FIGS. 8A and 8B
, a temporary support arm
154
, which is provided at an eject mechanism section
166
which will be described later, is disposed at the position further toward the photopolymer plate transport section
130
side than the surface plate
110
. The temporary support arm
154
prevents the photopolymer plate
102
from hanging down.
In the vicinity of the temporary support arm
154
is provided a moving body
152
which can move toward or away from the surface plate
110
. At the moving body
152
is provided a pushing plate
156
which pushes the back end of the photopolymer plate
102
in the transport direction. As the back end of the photopolymer plate
102
is pushed by the pushing plate
156
, obliqueness of the photopolymer plate
102
is substantially eliminated and the photopolymer plate
102
can be fed to a predetermined transport direction standard position. At this standard position, the transport direction back end portion of the photopolymer plate
102
is in a state of slightly projecting from the surface plate
110
.
At this standard position, sensors
158
are provided at a plurality of positions, including both corner portions of the transport direction back end portion of the photopolymer plate
102
. When the sensors
158
detect the transport direction back end portion of the photopolymer plate
102
, the push of the pushing plate
156
is stopped. Further, the sensors
158
are also used for position detection of the widthwise transport direction of the photopolymer plate
102
. That is, the surface plate
110
moves in the widthwise transport direction of the photopolymer plate
102
to make the sensors
158
and the corners of the photopolymer plate
102
correspond. This position is recorded as an initial position of the photopolymer plate
102
.
The photopolymer plate
102
, which has been moved to the initial position, is positioned relative to an exposure scanning start position in an exposure section
112
. The photopolymer plate
102
is held in this state by suction from suction channels
110
A which are provided at the surface plate
110
.
Punch holes punched by a puncher
160
which is provided at the moving body
152
are provided on the photopolymer plate
102
which is held by suction.
Further, in order to be positioned along a direction transverse to the transport direction, the surface plate
110
can move at a uniform velocity (common directions to the widthwise direction of transport movement of the photopolymer plate
102
) between a first position, at which the surface plate
110
receives the photopolymer plate
102
from the photopolymer plate transport section
130
(see the position shown by solid lines in
FIG. 1
) and a second position, at which the surface plate
110
is accommodated at the exposure section
112
(see the position shown by broken lines in FIG.
1
).
At the exposure section
112
, a scanning unit
164
is provided above a transport path of the surface plate
110
. A laser beam, whose light is controlled according to an image signal, forms a main scanner (in a direction orthogonal to a transport direction of the surface plate
110
). Outward transport of the surface plate
110
(toward the exposure section
112
) is a sub-scanning movement. Thus, an image is recorded onto the photopolymer plate
102
on the surface plate
110
at the time of the outward transport to the exposure section
112
. The surface plate
110
is returned to an original position by return transport (away from the exposure section
112
). Then, after the photopolymer plate
102
on the surface plate
110
has been returned to the original position, the suction holding the photopolymer plate
102
is released.
After the image has been recorded and the surface plate
110
having the photopolymer plate
102
thereon has been returned to the original position, the photopolymer plate
102
is ejected in the direction of the photopolymer plate transport section
130
by an eject mechanism section
166
which is provided at the backside of the transport direction of the photopolymer plate
102
(i.e., at the side opposite from the moving body
152
).
FIGS. 9A
to
9
C show a schematic structure of the eject mechanism section
166
. At the eject mechanism section
166
, the aforementioned pair of the temporary support arms
154
are supported rotarily relative to a stage base
168
through a support shaft
170
. The tip end portions of the pair of the temporary support arms
154
are positioned in the vicinity of the surface plate
110
. At the lower surface side of each of the temporary support arms
154
are formed a convex portion
172
, a concave portion
174
, and a convex portion
176
which have different height (depth) dimensions.
A moving stage
178
is provided at the lower portion of the temporary support arm
154
. The moving stage
178
can move along the temporary support arm
154
. Further, at the tip end of the moving stage
178
, rollers
180
are provided so as to abut the bottom surfaces of the temporary support arms
154
. Therefore, as the moving stage
178
moves, abutting and supporting positions of the rollers
180
relative to the respective temporary support arms
154
change (to the position of the convex portion
172
, the concave portion
174
, or the convex portion
176
). Accordingly, the height position of the tip end portions of the temporary support arms
154
. Further, a spring
182
is connected to the back end portions of the temporary support arms
154
so that the temporary support arms
154
always follow the movement of the moving stage
178
.
In the abutting and supporting state of the roller
180
relative to the convex portion
172
, as shown in
FIG. 9A
, each of the temporary support arms
154
is located at a horizontal position whose height is the same as the surface plate
110
top surface. In the abutting and supporting state of the rollers
180
relative to the concave portion
174
, as shown in
FIG. 9B
, the temporary support arm
154
is at a withdrawal position which is lower than the surface plate
110
top surface. In the abutting and supporting state of the rollers
180
relative to the convex portion
176
, as shown in
FIG. 9C
, the temporary support arm
154
is at a push-up position which is higher than the surface plate
110
top surface. Thus, each of the dimensions of the convex portion
172
, the concave portion
174
, and the convex portion
176
is determined. In this way, since each of the rollers
180
of the moving stage
178
abuts the convex portion
172
of the temporary support arm
154
, and the temporary support arm
154
is at a horizontal position which has the same height as the surface plate
110
top surface, hanging of the photopolymer plate
102
on top of the surface plate
110
can be prevented. Further, the rollers
180
of the moving stage
178
abut the convex portion
176
of the temporary support arm
154
so that the temporary support arm
154
is located at the push-up position which is higher than the surface plate
110
top surface, thus lifting up the back end portion of the photopolymer plate
102
on top of the surface plate
110
.
A pair of sensors
184
and
186
are disposed at the lower portion of the moving stage
178
. These sensors
184
and
186
can detect a position of the moving stage
178
, i.e., a position of the temporary support arm
154
, by detecting a dog
188
. That is, in a state in which only the sensor
184
detects the dog
188
, the temporary support arm
154
is located at a horizontal position which has the same height as the surface plate
110
top surface, in a state in which both sensors
184
and
186
detect the dog
188
, the temporary support arm
154
is at the withdrawal position which is lower than the surface plate
110
top surface. In a state in which only the sensor
186
detects the dog
188
, the temporary support arm
154
is at the push-up position which is higher than the surface plate
110
top surface.
At the eject mechanism section
166
, a pair of plate eject pawls
190
are provided at the upper portion of the temporary support arm
154
. As shown in
FIG. 10
, the pair of these plate eject pawls
190
can move along guide rails
192
which are disposed along the surface plate
110
. That is, the plate eject pawls
190
pass over the surface plate
110
and move toward the transport direction front end portion of the photopolymer plate
102
.
These plate eject pawls
190
are structured such that, in a state in which the photopolymer plate
102
back end portion that protrudes from the surface plate
110
as described above is lifted up by the temporary support arm
154
, the plate eject pawls
190
can engage the photopolymer plate
102
by moving in the photopolymer plate
102
transport direction. Therefore, the photopolymer plate
102
which is engaged by the plate eject pawls
190
is transported to a downstream side of the surface plate
110
in accordance with the movement of the plate eject pawls
190
.
At the aforementioned downstream side of the surface plate
110
, a buffer section
114
and an automatic development device
116
are provided. The buffer section
114
absorbs a difference between an ejection speed of the eject mechanism section
166
and a transport speed of the automatic development device
116
, and delivers the photopolymer plates
102
smoothly.
The trolley
200
is shown in
FIGS. 1 and 11
. The trolley
200
has a loading platform
202
, which is supported at a floor surface FL via the four casters
120
(only two of which are shown in FIG.
11
). A handle
204
(see
FIG. 1
) is attached at the loading platform
202
. The handle
204
is substantially curved in a U shape. Both ends of the handle
204
are fixed so as to abut the loading platform
202
.
An accumulation section
206
, which holds the stacked photopolymer plates
102
, is provided at the loading platform
202
. Viewed from the side, this accumulation section
206
is substantially in the form of a right-angled triangle. A magazine
208
, which accommodates the photopolymer plates
102
, is propped up at a slanted face portion of the accumulation section
206
.
At the magazine
208
, tens of photopolymer plates
102
are stacked in advance (normally
60
plates, but up to
100
plates is possible). Further, a shutter
210
is provided at the magazine
208
. Except when in a darkroom, this shutter
210
is left in a closed state to prevent exposure of the photopolymer plates
102
.
That is, the trolley
200
can convey the photopolymer plates
102
between the aforementioned accommodating section
104
and a darkroom in which the photopolymer plates
102
are stored, and the shutter
210
can protect the photopolymer plates
102
during conveyance.
The side of the trolley
200
to which the handle
204
is attached faces backward at a time of conveyance. The trolley
200
is accommodated at the plate accommodating section
104
.
As shown in
FIG. 11
, the plate accommodating section
104
is a box-shaped space that has the floor portion
104
A which is formed at a position higher than the floor surface FL. The trolley
200
is accommodated at this floor portion
104
A by being supported thereat. At this time, the casters
120
of the trolley
200
are folded and supported by a plurality of the auxiliary rollers
212
(six in the present embodiment) which are mounted on the bottom surface of the loading platform
202
.
Folding of the casters
120
is carried out in accordance with the accommodating movement of the trolley
200
at the plate accommodating section
104
. As shown in
FIG. 12
, the casters
120
are mounted to one end of a main arm
214
whose other end is rotarily supported. One end of a supporting arm
216
is rotarily supported at a lengthwise direction interleaf portion of the main arm
214
via a shaft
218
. To the other end of the supporting arm
216
is mounted a slide pin
216
A. The slide pin
216
A is accommodated in an elongated hole
220
A of the fixed rail arm
220
.
In an ordinary state (a fixed state of the casters
120
), the slide pin
216
A is engaged by a hook portion
222
A which is formed at one end portion of an L-shaped arm
222
, and is held in the vicinity of one end portion of the elongated hole
220
A.
The curved portion of the L-shaped arm
222
is supported via a rotating shaft
224
of the main arm
214
. The other end portion of the L-shape arm
222
is disposed at a position that abuts the end surface of the floor portion
104
A of the plate accommodating section
104
.
When the other end portion of the L-shaped arm
222
in a state that abuts the end surface of the floor portion
104
A is further pushed, the L-shaped arm
222
rotates around the rotating shaft
224
as a center so that the hook portion
222
A is disengaged from the slide pin
216
A.
Due to this disengagement from the slide pin
216
A, the supporting arm
216
to which the slide pin
216
A is attached is moved to the other end portion of the elongated hole
220
A by an urging force of an urging means. Therefore, in accordance with the movement of the elongated hole
220
A, the main arm
214
is lifted up, and the casters
200
separate from the floor surface. Further, the trolley
200
at this time is supported relative to the floor portion
104
A via the above-described auxiliary rollers
212
.
An operation of the present embodiment will be described below.
In a case in which the photopolymer plates
102
are accommodated at the plate accommodating section
104
of the automatic exposure device
100
, the photopolymer plates
102
together with the trolley
200
are accommodated at the plate accommodating section
104
so that the photopolymer plates
102
can be positioned at a predetermined position.
Because the photopolymer plates
102
are stored in a darkroom apart from the automatic exposure device
100
, an operator pushes the trolley
200
to the darkroom where the photopolymer plates
102
are mounted in a unit of the magazine
208
at a predetermined position (of the accumulating section
206
) of the trolley
200
. At this time, the shutter of the magazine
208
is left closed.
The operator finishes mounting of the magazine
208
, then again conveys the trolley
200
to the automatic exposure device
100
, opens an open-close cover (which is equipped at the trolley
200
side in FIG.
3
), and accommodates the trolley
200
at the plate accommodating section
104
.
The floor portion
104
A of the plate accommodating section
104
is formed at a higher position than the floor surface FL. However, in the present embodiment, a structure of folding the casters
120
is applied such that the trolley
20
can be accommodated at the floor portion
104
A of the plate accommodating section
104
without changing the height position of the trolley
200
. That is, the support of the trolley
200
is handed over from the casters
120
to the auxiliary rollers
212
so that the trolley
200
is handed over smoothly from the floor surface FL having a difference in level to the floor portion
104
A. As a result, the plate accommodating section
104
may have a structure with high rigidity by enclosing the periphery thereof with a frame body (a so-called closed cross-sectional structure), thus allowing the plate accommodating section
104
to use a cover body which has excellent shielding performance.
After the trolley
200
has been accommodated at the plate accommodating section
104
, the sheet delivery section
106
alternately takes the photopolymer plates
102
and the interleaf sheets
118
from the stacked state thereof and passes them onto the plate feed section
108
. The photopolymer plates
102
which have been passed onto the plate feed section
108
are transported by the common transport section
128
and the photopolymer plate transport section
130
, then fed to the surface plate
110
, and ejected after a predetermined image has been exposed.
On the other hand, the interleaf sheets
118
are transported by the common transport section
128
and the interleaf transport section
134
, and then stacked at the interleaf accommodating section
132
by the sheet material stacking device
141
which is provided at the trolley
200
.
One of the interleaf sheets
118
which are transported from the interleaf sheet transfer section
134
is fed into a gap between the rollers
144
which face each other while being guided by the guide plates
146
. Further, the interleaf sheet
118
, which has been fed into the rollers
144
, is forcibly fed to the interleaf sheet accommodating section
132
, while being nipped by the rollers
144
, and stacked.
Therefore, even when the interleaf sheets
118
are extremely thin, as compared to a case in which the interleaf sheets
118
are dropped and stacked at random, the interleaf sheets
118
can behave stably, and can be stacked regularly. For this reason, a number of the interleaf sheets
118
can effectively be stacked at the interleaf sheet accommodating section
132
whose space is limited.
The rollers
144
nip and transport the interleaf sheets
118
at a speed which is faster than the speed of the interleaf sheet transport section
134
. Thus, when one of the interleaf sheets
118
passes down between the rollers
144
, the interleaf sheet
118
maintains a so-called stronger pulling tension and does not slacken as it is being nipped by the rollers
144
. Therefore, jamming of the interleaf sheet
118
due to slackness or the like can be prevented so that the interleaf sheets
118
can be stacked stably.
As described above, at the interleaf sheet transport section
134
, since a difference is made between the nipping forces of the narrow belts
140
and the rollers
144
with respect to the interleaf sheet
118
, and the nipping force of the narrow belts
140
is set to be weaker than that of the rollers
144
, a transport speed difference between the narrow belts
140
and the rollers
144
can be absorbed effectively. Accordingly, the interleaf sheets
118
can be prevented from being damaged due to slipping.
Wrap-around prevention boards
150
are provided in the vicinity of the lower portions of the rollers
144
such that edges of the wraparound prevention boards
150
follow along projections and indentations of each of these skewered shapes of the rollers
144
. Hence, even if portions of the interleaf sheets
118
which have passed through the rollers
144
and been stacked in the interleaf sheet accommodating section
132
come into contact with the rollers
144
, wrap-around can be prevented by the wrap-around prevention board
150
.
A width of the outlet portion between the guide plates
146
which face each other is smaller than a width of the inlet portion between the wrap-around prevention boards
150
which face each other. Portions of the guide plates
146
fit into the wrap-around prevention boards
150
. Due to this guiding structure of the guiding plates
146
, the interleaf sheet
118
can be reliably discharged to the interleaf sheet accommodation section
132
provided at the downstream side. Such a structure as described above is particularly effective when it is used for an extremely thin and so-called nerveless sheet material such as the interleaf sheet
118
.
At the guide plates
146
which guide the interleaf sheets
118
to the rollers
144
, anti-static brushes
148
are respectively attached, which anti-static brushes
148
engage the interleaf sheets
118
which are guided into the gap between the facing rollers
144
and remove static electricity (electric charge) from the interleaf sheets
118
. Accordingly, the interleaf sheets
118
, each of which passes through between the rollers
144
and which are fed to the interleaf sheet accommodating section
132
, do not unnecessarily adhere to the internal walls of the interleaf accommodating section
132
. As a result, stacking efficiency of the interleaf sheets
118
does not deteriorate.
In this way, in the sheet material stacking device
141
and the automatic exposure device
100
to which this sheet material stacking device
141
has been applied of the present embodiment, the interleaf sheets
118
as sheet materials are forcibly fed by the rollers
144
to the interleaf sheet accommodating section
132
as an accommodating section. Thus, even extremely thin interleaf sheets
118
can behave stably, and can be stacked regularly at the interleaf sheet accommodating section
132
. As a result, a number of the interleaf sheets
118
can effectively be stacked at the interleaf sheet accommodating section
132
having a limited space.
Claims
- 1. A sheet material stacking device for stacking, at a stacking section which is provided at a downstream side, sheet materials which are transported from an upstream side, comprising:a pair of nipping and feeding members which are disposed at a sheet material transport direction upstream side of the stacking section, which receive the sheet materials which are transported from the upstream side, and which forcibly feed the sheet material to said stacking section; a guiding device which is disposed at the sheet material transport direction upstream side of said nipping and feeding members, and which guides said sheet materials which are transported from the upstream side into a gap between said nipping and feeding members which face each other, wherein said guiding device has a pair of guide plates disposed so as to form a tapered shape having a width which gradually reduces toward said gap; a sheet material transport section which is disposed at said sheet material transport direction upstream side of said guiding device, wherein said sheet material transport section has a transport mechanism which is formed by a plurality of narrow belts only, and transports said sheet materials by a weak nipping force; and wrap-around prevention boards corresponding to each of the pair of nipping and feeding members which prevent the sheet material which has passed through the nipping and feeding members from engaging again with said nipping and feeding members.
- 2. The sheet material stacking device of claim 1, wherein said nipping and feeding members nip and transport said sheet materials at a speed faster than the speed of said sheet materials which are transported from the upstream side.
- 3. The sheet material stacking device of claim 1, wherein while one of said sheet materials is transported by said sheet material transport section and said nipping and feeding members at the same time, the sheet material maintains a state of predetermined tension.
- 4. The sheet material stacking device of claim 1, wherein said sheet material transport direction is a vertical direction.
- 5. The sheet material stacking device of claim 1, further comprising anti-static brushes which engage with the sheet material which is guided into said gap and which remove static electricity from said sheet material.
- 6. The sheet material stacking device of claim 1, wherein said nipping and feeding members are nipping and feeding rollers.
- 7. The sheet material stacking device of claim 6, wherein said nipping and feeding rollers are a plurality of skewered rollers which are provided at a rotational shaft.
- 8. The sheet material stacking device of claim 1, wherein said guiding device has anti-static brushes which engage with the sheet material which is guided into said gap and which remove static electricity from said sheet material.
- 9. A sheet material stacking device for stacking, at a stacking section which is provided at a downstream side, sheet materials which are transported from an upstream side, comprising:a pair of nipping and feeding members which are disposed at a sheet material transport direction upstream side of the stacking section, which receive the sheet materials which are transported from the upstream side, and which forcibly feed the sheet material to said stacking section; a guiding device which is disposed at the sheet material transport direction upstream side of said nipping and feeding members, and which guides said sheet materials which are transported from the upstream side into a gap between said nipping and feeding members which face each other, wherein said guiding device has a pair of guide plates disposed so as to form a tapered shape having a width which gradually reduces toward said gap; wherein said nipping and feeding members are nipping and feeding rollers; and wherein said nipping and feeding rollers are a plurality of skewered rollers which are provided at a rotational shaft; and wrap-around prevention boards which are provided such that they follow along projections and indentations formed by each of the plurality of said skewered rollers which are provided at said rotational shaft and which prevent the sheet material which has passed through between said skewered rollers from engaging again with said skewered rollers.
- 10. An automatic exposure device for a printing plate which comprises: a conveying device which is able to mount and convey a magazine in which a plurality of printing plates, each of which has a photosensitive layer on top of a support, and a plurality of interleaf sheets for protecting plate surfaces of the printing plates are in a state of being stacked alternately in a sequential order; and an accommodating device which is able to accommodate said conveying device of said printing plates, and which ejects said printing plates after an image has been exposed;a take-out device which alternately takes said printing plates and said Interleaf sheets from the stacked state thereof one at a time from said magazine; and an interleaf sheet stacking device which stacks said interleaf sheets which are transported from said take-out device at an upstream side, at the interleaf sheet accommodating section which is provided at a downstream side, wherein said interleaf stacking device comprises: a pair of nipping and feeding members which are disposed at the interleaf sheet transport direction upstream side of said interleaf sheet accommodating section, which receive said interleaf sheets which are transported from said take-out device, and which forcibly feed said interleaf sheets to said interleaf sheet accommodating section; and a guiding device which is disposed at said interleaf sheet transport direction upstream side of said interleaf sheet accommodating section, and which guides said interleaf sheets which are transported from said take-out device into a gap between said nipping and feeding members, wherein said guiding device has a pair of guide plates disposed so as to form a tapered shape having a width which gradually reduces toward said gap; and wrap-around prevention boards which correspond to each of the pair of nipping and feeding members and prevent the interleaf sheets which have passed through the nipping and feeding members from engaging again with said nipping and feeding members.
- 11. The automatic exposure device for a printing plate of claim 10, wherein said conveying device is a trolley which conveys printing plates and which is supported by a plurality of casters.
- 12. The automatic exposure device for a printing plate of claim 10, wherein said conveying device includes said interleaf sheet stacking device.
- 13. The automatic exposure device for a printing plate of claim 10, wherein an interleaf sheet transport section is provided at said interleaf sheet transport direction upstream side of said guiding device, and said interleaf sheets are nipped and transported by said nipping and feeding members at a speed faster than the speed of said interleaf sheet transport section.
- 14. The automatic exposure device for a printing plate of claim 10, wherein while said interleaf sheets are being transported by said interleaf sheet transport section and said nipping and feeding members at the same time, the interleaf sheet maintains a state of predetermined tension.
- 15. The automatic exposure device for a printing plate of claim 10, wherein said nipping and feeding members are a plurality of skewered rollers provided at a rotational shaft.
Priority Claims (1)
Number |
Date |
Country |
Kind |
11-264119 |
Sep 1999 |
JP |
|
US Referenced Citations (7)
Foreign Referenced Citations (1)
Number |
Date |
Country |
10254144 |
Sep 1998 |
JP |