Patent Grant
7731187
The present patent application claims priority under 35 U.S.C. §119 upon Japanese patent application No. 2006-020573, filed in the Japan Patent Office on Jan. 30, 2006, the content and disclosure of which is hereby incorporated by reference herein in its entirety.
A background sheet medium adjustment apparatus may stack and/or adjust sheet media which is conveyed continually after an image formation process. After that, the background sheet medium adjustment apparatus may sort and/or eject sheet media. The background sheet medium adjustment apparatus may include a sheet-ejecting device, a stacking member or a tray, an aligning member, and/or a moving device. The sheet-ejecting device may eject sheets which are conveyed. The ejected sheets may be stacked on the tray. The aligning member may align sheets so that the sheet end sides which are parallel to a conveying direction may be trued up. The moving device may shift the tray or the aligning member by a given length in a direction which is perpendicular to the conveying direction. A background image formation apparatus may include the background sheet medium adjustment apparatus. A background post-processing apparatus for sheet media may include the background sheet medium adjustment apparatus.
For the adjustment, the aligning operation, the displacing operation, or the sorting operation may be carried out one by one when the sheet medium is stacked on the tray.
For example, the following three operations typically are performed during an interval of ejecting sheets: (1) a sheet returning operation to align sheets wherein the ejected sheets may be returned back against a fence using an inclination of the tray to align end sides of the sheets, (2) a sheet aligning operation with the aligning member to true up edges of the ejected sheets in the shifting direction, and (3) a shifting operation of the tray by a given length during pause time of ejecting sheets.
In operation (3), when the aligning member accepts next sheet at a time of tray shifting, it may cause interference between the tray and the aligning member. It is necessary to evacuate the aligning member to a direction perpendicular to an ejecting direction of the sheet media during shifting time of the tray after aligning the sheets.
When the sheet medium stacked on the tray is curled, an aligning member may be needed to carry out the aligning function. A background sheet medium adjustment apparatus may include an encoder on the rotating shaft of the aligning member so that an evacuation displacement of the aligning member may be arbitrarily changed according to the curl of the sheet.
Another background sheet medium adjustment apparatus may have a structure that an aligning member may move from a sheet aligning position into a main body to be contained and may move backward direction so that an operator may not be injured or the aligning member may not be broken at the time of picking out the sheet media.
An embodiment of the present invention is directed to a sheet medium adjustment apparatus comprising: an ejector to eject a conveyed sheet of a printable medium; a stacking device to stack each sheet ejected from the sheet ejector into a stack on a tray; a moving device to shift the stacking device in a movement direction perpendicular to a sheet-ejecting direction; a sheet aligning member to align ends of the sheets in the stack that are parallel to the sheet-ejecting direction; a stepping motor to move the sheet aligning member; and an evacuation device to evacuate the aligning member by an amount representing an evacuation displacement in the movement direction by rotating the aligning member at a timing of aligning the sheet, the evacuation displacement being determined adaptively according to at least one of an attribute of a given sheet in the stack, an attribute of the stack as a whole and an attribute of the tray.
Additional features and advantages of the present invention will be more fully apparent from the following detailed description of example embodiments, the accompanying drawings and the associated claims.
A more complete appreciation of the disclosure and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
It will be understood that if an element or layer is referred to as being “on,” “against,” “connected to” or “coupled to” another element or layer, then it can be directly on, against connected or coupled to the other element or layer, or intervening elements or layers may be present. In contrast, if an element is referred to as being “directly on”, “directly connected to” or “directly coupled to” another element or layer, then there are no intervening elements or layers present. Like numbers refer to like elements throughout. As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.
Spatially relative terms, such as “beneath”, “below”, “lower”, “above”, “upper” and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as “below” or “beneath” other elements or features would then be oriented “above” the other elements or features. Thus, term such as “below” can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
Although the terms first, second, etc. may be used herein to describe various elements, components, regions, layers and/or sections, it should be understood that these elements, components, regions, layers and/or sections should not be limited by these terms. These terms are used only to distinguish one element, component, region, layer or section from another region, layer or section. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the present invention.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the present invention. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “includes” and/or “including”, when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
In describing example embodiments illustrated in the drawings, specific terminology is employed for the sake of clarity. However, the disclosure of this patent specification is not intended to be limited to the specific terminology so selected and it is to be understood that each specific element includes all technical equivalents that operate in a similar manner. Referring now to the drawings, wherein like reference numerals designate identical or corresponding parts throughout the several views, particularly to
A term “sheet” represents a sheet of a medium on which an image can be formed or printed; for example, a sheet includes paper such as a carbon paper, a decalcomania paper, a recording paper, a partitioning paper, a computer form, a special paper, a cover, an OHP sheet, etc. Other printable media is available in sheets and their use here also is included.
Demands for post-processing capability vis-à-vis stacked sheets such as might be made by a copy contractor, for example, include a punch unit which makes punch holes for filing, a staple unit, a seal unit as a sheet medium post-processing apparatus for the paper discharged from an image forming apparatus, etc.
An example of a sheet medium adjustment apparatus which is configured with a sheet medium post-processing apparatus connected to an image forming apparatus that does not have a function of aligning sheets is explained.
As shown in
In the sheet medium post-processing apparatus 51, the sheets with post-processing or without post-processing may be aligned on a tray by a sorting function and an aligning function of a sheet medium adjustment apparatus.
As shown in
As shown in
A punch unit 15 which may make punch holes is provided in the lower stream of the entrance roller pair 1. A conveyance roller pair 2a is provided in the lower stream of the punch unit 15. A diverging member 8a is provided in the lower stream of the conveyance roller pair 2a. The sheet is guided alternatively to the conveyance course to the proof tray 14 or the conveyance course which is approximately horizontally adjacent (relative to
Another diverging member 8b is provided in the lower stream of the diverging member 8a. The sheet is alternatively guided to a non staple path E or a staple path F by this diverging member 8b. The divarication nails 8a and 8b may be shifted by an ON/OFF control of non-illustrated solenoid. The paper guided to the non staple path E may be conveyed by a conveyance roller pair 2b, and is discharged on the tray 55 by an ejecting roller 3 as an ejecting device. A return roller 121 which may return the sheet to a fence 131 for aligning sheet end is provided under the ejecting roller 3.
The ejecting roller 3 may include an upper roller 3a and a lower roller 3b. The lower roller 3b is provided and supported on a free end of a support member 66 that is rotatably provided and supported with its upstream portion in the sheet-ejecting direction a so that the lower roller 3b may rotate freely. The lower roller 3b may contact with the upper roller 3a by a gravity force or a pressing member. The sheet may discharge through between the lower roller 3b and the upper roller 3a. When a sheet bunch on which binding processing was carried out is discharged, the support member 66 may rotate to shift upward and it may be returned to in a given timing. This timing may be determined based on the detection signal of an ejecting sensor 38. The ejecting sensor 38 is provided at the upstream side of the ejecting roller 3.
The sheet guided to the staple path F is conveyed with a conveyance roller pair 2c. A diverging member 8c is provided in the lower stream of the conveyance roller pair 2c. The sheet may be alternatively guided to a staple path G or an evacuation path H by the diverging member 8c. The divarication nails 8c may be shifted by an ON/OFF control of non-illustrated solenoid.
The sheet passed through the staple path G further passes between a conveyance roller pair 4 and may be detected with an ejecting sheet sensor 37. Furthermore, the sheet may be stacked on a non-illustrated staple tray with a sheet-ejecting roller pair 68. In this case, a striking roller 5 adjusts for every sheet in the lengthwise direction (the sheet conveyance direction). An adjustment of a width direction (a sheet width direction which intersects perpendicularly with the ejecting direction a) is performed on a jogger fence 9. A stapler 11 may be driven with a staple signal from a controller (not illustrated in
The sheet bunch to which the binding processing was carried out may be conveyed to the ejecting roller 3 through a guide 69 with a discharge belt 10 which has a discharge nail 10a, and the sheet bunch may be ejected on the tray 55. A given position of the discharge nail 10a may be detected with a sensor 39.
The sheet medium post-processing apparatus 51 may perform a post processing as an original function. The sheet medium post-processing apparatus 51 may also align and sort the sheets stacked on the tray 55. Here, aligning should be understood as having two meanings, one is aligning the end of the sheets in the direction a, and the other is aligning the end of the sheets in the shift direction d. The former is performed with a return roller 121 which thrusts the sheets against an end fence 131. The latter is performed with a pair of aligning members 502a and 502b (see
As shown in
As shown in
As shown in
After ending discharge of a given number of sheets which constitutes the first sheet bunch discharged from the image forming apparatus 50, the sheet medium post-processing apparatus 51 may shift the tray 55 and stack the next sheet bunch. In such sorting, the aligning members 500a and 500b may move to an evacuation position. The tray 55 may shift when the aligning members 500a and 500b are in the evacuation position.
For example, when the aligning member 500a is a reference edge for aligning at sorting stage, the tray 55 may be in the state shifted to the aligning member 500a side. The aligning member 500a may be located at end edge position of discharged sheets on the tray 55, and may contact with a former bunch of the sheets. The aligning member 500b may locate out of edge of the bunch of the sheets on the tray 55 and at a home position in a vertical direction.
An evacuation displacement of the aligning members 500a and 500b may be defined relative to the home position that the sensor 300 detects the filler 507, so that a rising distance of the aligning members 500a and 500b may be fixed. If the rising is the same or lower level of a top of the discharged bunch of sheets, the aligned sheets may be collapsed by interference with a shifted bunch of sheets.
If the rising distance is large enough to accept raised surface of sheet due to a curl or a fold of the sheet, a return time for accepting next sheet may be prolonged.
In this example, the evacuation displacement in consideration of a curl may be set as a default value. If a folding mode is chosen to discharge folding sheet, the evacuation displacement may be longer than the default value so that the interference between a bunch of sheets and the aligning members may be controlled at the shift operation.
For example, in order to control driving with a stepping motor, the number of drive steps may be variable, e.g., according to an attribute of the sheet. The time inside the controller may be measured and the rise time may be variable. For example, when the number of pulses (each pulse corresponding, e.g., to one displacement increment of the stepper motor) required to reach the top position of evacuation is 130 pulses (or, in other words, 130 is the maximum number of pulses), e.g., 120 pulses (or about 92.3% of the maximum number) for the evacuation of the usual (unfolded) discharge sheets and 125 pulses (or about 96.2% of the maximum number) for the evacuation of the discharge of folded sheets may be set by software. In this example, an evacuation displacement (in terms of a stepper motor pulse count) is adaptively set according to the attribute of whether the sheet is folded or unfolded attribute of the sheets.
The amount characterizing a raised surface of sheets differs between a plurality of folding sheets and one folding sheet. Then, there are differences in the amount of raised surface of sheets discharged when folding mode is selected. The image forming apparatus 50 may count the number of folding sheets. The evacuation displacement of the aligning members 500a and 500b may be variable depending on the number of folding sheets, so that this aligning control may realize a high productivity.
For example, as shown in
The tray 55 may be moved downward by a given distance before shift operation. In this case, the evacuation displacement of the aligning members 500a and 500b may be shorter than that of the above-mentioned example because the tray 55 is in a lowered state.
A rising and falling control of the tray 55 is explained. The tray 55 provided in the sheet medium post-processing apparatus 51 may move up and down through a gear with a belt driven by a drive motor, which are not shown. As shown in
When the sheet is discharged from the sheet medium post-processing apparatus 51 as a timing of the shift, the aligning members 500a and 500b may be evacuated after the sheets is discharged completely, and the tray 55 may be moved down. If a falling distance of the tray 55 is 5 mm, the evacuation displacement may be 5 mm shorter than that of the above-mentioned first example.
In another example, the image forming apparatus 50 may count the number of folding sheets. The evacuation displacement of the aligning members 500a and 500b may be variable depending on the number of folding sheets, so that this aligning control may realize a high productivity. When the sheet is discharged from the sheet medium post-processing apparatus 51 as a timing of the shift, the aligning members 500a and 500b may be evacuated after the sheets is discharged completely, and the tray 55 may be moved down. For example, if a falling distance of the tray 55 is 5 mm, the evacuation displacement may be 5 mm shorter than that of the above-mentioned first example. An evacuation pulses for the distance of 5 mm to the stepping motor may be divided. For example, when the number of folding sheets is fewer than 3, e.g., 110 pulses or about 84.6% of the maximum number, assumed to be 130) to the stepping motor for the evacuation may be selected. When the number is 3 to 4, e.g., 115 pulses (or about 88.5% of the maximum number) may be selected. When the number is greater than 4, e.g., 120 pulses (or about 92.3% of the maximum number) may be selected. Thus, the amount of evacuation may be variable. In this example, an evacuation displacement (in terms of a stepper motor pulse count) is adaptively set according to the attribute of the falling distance of the tray 55.
The tray 55 may be moved downward by a given distance before shift operation. In this case, the evacuation of the aligning members 500a and 500b may not be performed. When the sheet is discharged from the sheet medium post-processing apparatus 51 as a timing of the shift, the aligning members 500a and 500b may be evacuated after the sheets is discharged completely, and the tray 55 may be moved down by a distance of 5 mm. After moving down of the tray 55, the shift operation may be started.
In a case of stacking a bunch of sheets as folding mode, the sensor 301 may detect the top sheet, so that the falling distance may be held and interference with the aligning members 500a and 500b may be controlled.
The tray 55 may move upward after the shift operation. When the height detection sensor 301 of the filler 110 for height detection is in a detection state, so that moving up may be stopped. In every shift action of the tray 55, the aligning member may be on the former bunch of the sheets and the discharged bunch of sheets may be aligned.
The sensors 730 are in the sheet medium post-processing apparatus 51 and the sheet medium adjustment apparatus 150. They may realize the various contents of detection in control in the flowcharts. The stepping motor control driver 740 may control the various stepping motors used for the sheet medium post-processing apparatus 51 and the sheet medium adjustment apparatus 150. The motor driver 750 may control various DC motors used for the sheet medium post-processing apparatus 51 and the sheet medium adjustment apparatus 150. The driver 760 may control various solenoids used for the sheet medium post-processing apparatus 51 and the sheet medium adjustment apparatus 150.
The present invention is not limited to the above-mentioned example embodiments. It is clear that the form of each above-mentioned example may be suitably changed within the limits of the present invention. Also, the number of components, a position, form, etc. is not limited to the form of each above-mentioned example, when carrying out the present invention, they may have a suitable number, a position, form, etc.
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