This patent application is based on and claims priority pursuant to 35 U.S.C.§119(a) to Japanese Patent Application Nos. 2015-245680, filed on Dec. 16, 2015, and 2016-033609, filed on Feb. 24, 2016, in the Japan Patent Office, the entire disclosure of which is hereby incorporated by reference herein.
Technical Field
Aspects of the present disclosure relate to a sheet-member separation device, a sheet-member separation method, a program, and an image forming apparatus.
Related Art
Devices and methods for separating and conveying sheets are known.
In one aspect of the present disclosure, there is provided a sheet-member separation device that includes a first air blower, an attractor, a conveyor, a second air blower, and an adjuster. The first air blower blows air onto a front side of a stack of sheet members in a sheet-member conveyance direction. The attractor attracts an uppermost sheet member floated from the stack of sheet members by the air blown from the first air blower. The conveyor conveys, in the sheet-member conveyance direction, the sheet member attracted by the attractor. The second air blower blows air toward a lateral side of the sheet member. The adjuster moves the second air blower and the attractor together to adjust positions of the second air blower and the attractor in the sheet-member conveyance direction.
In another aspect of the present disclosure, there is provided an image forming apparatus that includes the sheet-member separation device.
In yet another aspect of the present disclosure, there is provided a sheet-member separation method includes blowing air, by a first air blower, onto a front of a stack of sheet members in a sheet-member conveyance direction; attracting, by an attractor, an uppermost sheet member floated from the stack of sheet members by the air blowing from the first air blower; separating the floated uppermost sheet member from a sheet member immediately below the uppermost sheet member of the stack of sheet members; sucking and conveying the floated uppermost sheet member; and moving the attractor and a second air blower to blow air toward a side of the sheet member, together along the sheet-member conveyance direction.
In still yet another aspect of the present disclosure, there is provided a non-transitory computer readable storage medium that stores a computer readable program to cause a computer of a sheet-member separation device to execute processes. The processes includes causing a first air blower to blow air onto a front of a stack of sheet members in a sheet-member conveyance direction; causing an attractor to attract a uppermost sheet member floated from the stack of sheet members by the air blown from the first air blower; causing a conveyor to convey, in the sheet-member conveyance direction, the uppermost sheet member attracted by the attractor; causing a second air blower to blow air toward a lateral side of the uppermost sheet member; and causing an adjuster to move the second air blower and the attractor together to adjust positions of the second air blower and the attractor in the sheet-member conveyance direction.
The aforementioned and other aspects, features, and advantages of the present disclosure would be better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
The accompanying drawings are intended to depict embodiments of the present disclosure and should not be interpreted to limit the scope thereof. The accompanying drawings are not to be considered as drawn to scale unless explicitly noted.
In describing embodiments illustrated in the drawings, specific terminology is employed for the sake of clarity. However, the disclosure of this patent specification is not intended to be limited to the specific terminology so selected and it is to be understood that each specific element includes all technical equivalents that operate in a similar manner and achieve similar results.
Although the embodiments are described with technical limitations with reference to the attached drawings, such description is not intended to limit the scope of the disclosure and all of the components or elements described in the embodiments of this disclosure are not necessarily indispensable.
Referring now to the drawings, embodiments of the present disclosure are described below. In the drawings for explaining the following embodiments, the same reference codes are allocated to elements (members or components) having the same function or shape and redundant descriptions thereof are omitted below.
Mechanical Configuration
In
The drive roller 102 is driven by, e.g., a drive motor to rotate in a direction indicated by arrow R, and the driven roller 103 similarly rotates in the direction indicated by arrow R, with rotation of the conveyance belt 104 rotated by the rotational driving of the drive roller 102.
The conveyance belt 104 conveys a prepreg sheet P, and is an endless belt member including a number of suction holes communicated with the attraction chamber 10.
The attraction chamber 10 keeps a negative pressure state by being sucked from the outside, and sucks an uppermost prepreg sheet P1 stacked on a platform truck, through the suction holes of the conveyance belt 104. The conveyance belt 104 holds the floated prepreg sheet P1 by sucking the prepreg sheet P1, and conveys the held prepreg sheet P1 toward a conveyance device.
An air ejection nozzle unit 105 to blow air (air being pressurized gas) onto the prepreg sheets P is disposed at a position opposing a front end of the prepreg sheets P stacked on a lower part of a device body 21 of the prepreg-sheet separation device 100. The front end of the prepreg sheets P refers to an end in a case in which a conveyance direction of the prepreg sheet P indicated by arrow F in
In the air ejection nozzle unit 105, an air chamber 106 to store air sent from the outside is disposed. The air chamber 106 has an ejection nozzle 107 as an ejection port to blow (eject) air.
The ejection nozzle 107 ejects and blows air toward the front end of the prepreg sheet P in a direction indicated by arrow Aa, to float the uppermost prepreg sheet P1 from a bundle of the prepreg sheets P (prepreg sheets P1, P2, P3, and so on). Note that the air ejection nozzle unit 105 is an example of a float separator that separates the prepreg sheets P stacked on the device body 21 of the prepreg-sheet separation device, by ejecting air onto the prepreg sheets P and floating the prepreg sheet P.
The attraction air units 1 and the distribution floating air units 5 are integrated by the stay 11 as a connector. In
The stay 11, the rod 14, and the screw 16 form an adjuster. In addition, the rod 14, the slit 15, and the screw 16 form a retainer. In other words, the attraction air units 1 and the plurality of distribution floating air units 5 are simultaneously movable in the conveyance direction F of the prepreg sheet by a user holding and moving the stay 11 or the rod 14 in the conveyance direction F of the prepreg sheet. In addition, by changing the orientation of the louvers 17, the blowing direction of air can be changed, so that fine adjustment of distribution float air is enabled.
Hardware Configuration
The device body 21 of the prepreg-sheet separation device 100 can move the stay 11 or the rod 14 together with drivers 31 to 34, a distribution motor 35, an attraction motor 36, a separation motor 37, and a conveyance motor 38, when the user adjusts the positions of the attraction air units 1 and the distribution floating air units 5 while visually checking the positions.
However, when the attraction air units 1 and the distribution floating air units 5 are automatically moved by a mover, the prepreg-sheet separation device 100 further includes a camera 39, a driver 40, and a movement motor 41 in addition to the above-described configurations. In such a configuration, the mover includes the movement motor 41, a feed screw, and a ball screw. The movement motor 41 is disposed on a housing or the frame 13 as described later. The feed screw is connected to an output shaft of the movement motor 41 and disposed in parallel with the conveyance direction F. The ball screw is connected to the stay 11 as the connector and disposed on the feed screw.
The CPU is an abbreviation of a central processing unit. The CPU 22 is an element to generally control the prepreg-sheet separation device 100 and is a subject of a control program.
The ROM is an abbreviation of a read only memory. The ROM 23 is an element to store a control program. For example, a mask ROM is used.
The RAM is an abbreviation of a random access memory. The RAM 24 is an element to load the control program read from the ROM 23. For example, a flash memory is used.
The touch panel 26 is a device to display, e.g., a power switch, a start switch, a numerical keypad, a message, alarm, an abnormal location that are used for a user to operate the prepreg-sheet separation device 100.
The sensor 27 is a set of sensors to detect, e.g., temperature, humidity, the number of prepreg sheets, and abnormality.
The driver 31 is a drive circuit of the distribution motor 35 to rotate a fan blowing out distribution air. The driver 32 is a drive circuit of the attraction motor 36 to rotate a fan of the attraction air unit 1. The driver 33 is a drive circuit of the separation motor 37 to rotate a fan of the separation floating air unit 3. The driver 34 is a drive circuit of the conveyance motor 38 to drive the drive pulleys 9a, 9b, and 9c for the attraction belts that are illustrated in
The camera 39 is a device to monitor the separation state of a stack of prepreg sheets that is separated by distribution air, not visually, but on the device side. For example, a charge coupled device (CCD) camera is used.
The driver 40 is a drive circuit of the movement motor 41 to simultaneously move the attraction air units 1 and the distribution floating air units 5. Here, as an example of a unit to move the attraction air units 1 and the distribution floating air units 5 not manually but automatically using the movement motor 41, as illustrated in
Functional Block Configuration
The distribution floating unit 61 is implemented by the driver 31 and the distribution motor 35 illustrated in
The imaging unit 65 is implemented by the camera 39 illustrated in
The operation display 52 is implemented by the touch panel 26 illustrated in
Operation 1
A description is given of a case in which a user adjusts the positions of the attraction air units 1 and the distribution floating air units 5 while visually checking the positions. The user views the state of the uppermost prepreg sheet of the stack of prepreg sheets that is caused by air blown out from the distribution floating air unit 5 of the prepreg-sheet separation device 100. In other words, the user visually checks a separation state or a deflected state of the stack of prepreg sheets. If the separation state is abnormal, the positions of the attraction air units 1 and the distribution floating air units 5 are adjusted by moving the stay 11 or the rod 14 (
Operation 2
A description is given of a case in which the positions of the attraction air units 1 and the distribution floating air units 5 are automatically adjusted.
As described above, by integrating and interlocking the distribution floating unit and the attractor, position adjustment can be performed according to the prepreg sheet in a state in which the correlation of distribution and attract is maintained. As a result, in the prepreg-sheet separation device, a unit of a distribution air blowing port and the attractor is formed to be integrally movable in the sheet conveyance direction in conjunction with each other. The separation performance is accordingly enhanced by disposing the unit at a position suitable for a sheet length and sheet rigidity (resilience).
Program
The above-described prepreg-sheet separation device according to the present disclosure is implemented with a program that causes processing to be executed in a computer. Below, a description is given of an example case in which the function of the present disclosure is implemented with the program.
For example, the program implemented in the prepreg-sheet separation device is a program that can be read by a computer of the prepreg-sheet separation device and causes the computer to execute a procedure for causing the distribution floating unit to float a prepreg sheet by blowing air onto an upper part of a stack of prepreg sheets, a procedure for causing the attractor to attract the floated uppermost prepreg sheet of the stack, a procedure for causing the separator to separate the floated uppermost prepreg sheet and a prepreg sheet stacked immediately below the uppermost prepreg sheet, a procedure for causing the conveyor to suck and convey the floated uppermost prepreg sheet, and a procedure for causing the mover to move the distribution floating unit and the attractor together in the conveyance direction of the prepreg sheet.
Such a program may be stored in a computer readable storage medium.
Storage Medium
Here, examples of the storage medium include a computer readable storage medium, such as a compact disk read only memory (CD-ROM), a flexible disk (FD), and a compact disk recordable (CD-R), a semiconductor memory such as a flash memory, a RAM, a ROM, and a ferroelectric random access memory (FeRAM), and a hard disk drive (HDD).
The CD-ROM is an abbreviation of a compact disc read only memory. The flexible disk means a flexible disk: FD. The CD-R is an abbreviation of a CD recordable. The FeRAM is an abbreviation of a ferroelectric RAM, and means a ferroelectric memory.
Next, an image forming apparatus according to an embodiment of the present disclosure is described below. Hardware Configuration
An image forming apparatus 200 according to an embodiment of the present disclosure includes a sheet-member separation device 210, a CPU 22, a ROM 23, a RAM 24, an HDD 25, a touch panel 26, a sensor 27, an input/output (I/O) 28, a print engine 29, and a bus line 30.
The CPU 22 is an element to generally control the image forming apparatus 200 and is a subject of a control program.
The HDD 25 is an abbreviation of a hard disk drive. The HDD 25 is a device to store, e.g., image data and document data to be printed. In some embodiments, a solid state drive (SSD) may be used in place of the HDD 25.
The touch panel 26 is a device to display, e.g., a power switch, a start switch, a numerical keypad, a message, alarm, and an abnormal location that are used for the user to operate the image forming apparatus 200.
The I/O 28 is an abbreviation of an input/output and is a device to input an image or document data from an external device such as, for example, a personal computer, and respond to the external device.
The print engine 29 is a device to print image data and document data. Examples of a sheet member, which is separated by the sheet-member separation device 210, and on which an image is formed, include a sheet of paper and an overhead projector (OHP) sheet.
Functional Block Configuration
The operation display 52 is implemented by the touch panel 26 illustrated in
An operation of the sheet-member separation device 210 in the image forming apparatus 200 is similar to the operation of the prepreg-sheet separation device 100 illustrated in
As described above, according to at least one embodiment of the present disclosure, sheet members can be accurately separated from each other.
The above-described embodiments are example embodiments. The embodiments of the present disclosure are not limited to the above-described embodiments, and various types of variations can be made without departing from the gist of the present disclosure.
For example, in the above-described first embodiment, a prepreg sheet is described as an example of the sheet member. However, the sheet member may be a sheet member, such as a sheet of paper (the second embodiment) and beaten copper. In addition, for example, in the above-described embodiments, the example in which the size of the sheet member is 700 mm×500 mm is described. However, embodiments of the present disclosure are not limited to the example, and the sheet member may have a size larger than the size of 700 mm×500 mm, or a smaller size, such as the A4 size and the B5 size.
Number | Date | Country | Kind |
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2015-245680 | Dec 2015 | JP | national |
2016-033609 | Feb 2016 | JP | national |