Patent Application
20080121460
The present invention relates to a sheet-metal-type part, in particular a muffler bottom having at least one through-opening for a tubular part, in particular for an exhaust pipe.
In a multitude of applications, it is necessary to pass a tubular part through a through-opening in a sheet-metal-type part and connect it there. Such an application would be, for example, a muffler bottom of an exhaust system for an internal combustion engine, (for example, in a motor vehicle) through which bottom, an exhaust pipe passes. During operation of the exhaust system, there may be mechanical stress in the area of the connection of the tubular part to the sheet-metal-type part, and the resulting force peaks may result in cracking in the circumferential edge of the through-opening.
The present invention relates to the problem of providing an embodiment for a sheet-metal-type part of the generic type so that it will be characterized by a better durability in particular.
The present invention is based on the general idea of providing at least one slot that passes through the sheet-metal-type part in an area adjacent to the through-opening, so that the slot runs in the circumferential direction of the through-opening or tangentially thereto. One or more such slots result in an improved introduction of force into the sheet-metal-type part during operation of the exhaust system and/or in heating of the tubular part and thus lead to a force flow running in a meandering line around the slots provided in the sheet-metal-type part. Owing to the meandering line of the force flow, the force is introduced into the sheet-metal-type part along a much longer path, so it is capable of absorbing the force introduced in the elastic range and thus absorbing it without deformation and/or damage. Due to the elimination of stress peaks that exceed the elastic range of the sheet-metal-type part, the lifetime of the arrangement of parts formed by the tubular part and the sheet-metal-type part can be increased significantly.
Essentially the at least one slot passing through the sheet-metal-type part can be produced by a suitable cutting operation with or without removal of material. In an exemplary embodiment, the respective slot is produced by punching out and/or punching through an area of the sheet-metal-type part which is in the area adjacent to the through-opening, e.g., by means of a corresponding punching operation. Such a punching operation can be implemented as a non-cutting operation, so the tool used in this process can achieve a long lifetime and the manufacturing cost for the sheet-metal-type part can therefore be reduced.
The slot expediently has a rounded end which enlarges the width of the slot at one end, or the end sections of the slot on the longitudinal end may be curved in a semicircular shape. Both variants produce a favorable flow of force in the area of the slot at the longitudinal end and thereby reduce the risk of cracking of the end of the slot. Due to the embodiment of the areas of the slots at the longitudinal end described here, stress peaks can thus be absorbed better and at the same time the lifetime of the sheet-metal-type part can be increased.
In another exemplary embodiment of the inventive approach, at least two slots have different lengths. The longitudinal extent of slots may be adapted individually to the force flow that occurs and/or is expected to occur, so that at the time of its manufacture, the sheet-metal-type part can be aligned especially well with the stresses occurring in the later operating state.
In yet another exemplary embodiment of the inventive approach, several slots are arranged along several circles spaced a distance apart radially. These circles need not necessarily have the same midpoint and they produce a favorable force flow of the force to be introduced in particular with an arrangement of the slots along the circles, which is selected in the manner of an offset arrangement. Due to the slots arranged in the manner of an offset arrangement, the force flow is forced to follow a meandering line, thereby lengthening the distance traveled. This prolonged force introduction pathway causes the material to be capable of absorbing the force introduced in the elastic range, so there is no plastic deformation, in particular no prominent plastic deformation during operation.
It is self-evident that the features mentioned above and those yet to be explained below may be used not only in the particular combination given but also in other combinations or alone without going beyond the scope of the present invention.
Exemplary embodiments of the invention are depicted in the drawings and explained in greater detail in the following description, where the same reference numerals refer to the same or similar or functionally identical parts.
In the drawings, schematically in each;
According to
At the longitudinal end of the slots 3, they may have a rounded area 5 which enlarges the slot width (see
The slots 3 are arranged along a plurality of circles 6 spaced a radial distance apart from another, these circles may not have a common midpoint as shown in
In the installed state, the tubular part (not shown here) passes at least through the through-opening 2 and is fixedly connected to the sheet-metal-type part 1 in the area of the through-opening 2, e.g., by welding or soldering. During operation, there may be heating of the tubular part so that it expands in the circumferential direction. Such an expansion results in forces acting in the circumferential direction on an edge 7 of the through-opening 2, which in the worst case would lead to cracking of the edge 7. To prevent such cracking, the slots 3 are provided in the area adjacent to the through-opening 2. The slots 3 then cause a deflection of the force flow so that the path to the introduction of force is lengthened, preferably so that the sheet-metal-type part 1 can absorb the force which is introduced, e.g., due to the thermal expansion, in the elastic range. The arrangement of the slots 3 in the manner of an offset arrangement along the circle 6 spaced a distance apart from one another radially as described above results in a forced meandering profile of the force flow between the slots 3 and thus lengthens the force introduction pathway in a particularly advantageous manner. The arrangement of slots 3 along the circle 6 spaced a radial distance apart is to be understood as merely an example so that, for example, an arrangement of the slots 3 along rays curving in the circumferential direction is also conceivable.
As also shown in
In general, the sheet-metal-type part 1 may be designed as a muffler bottom as described above and may therefore form a part of a muffler, e.g., for an exhaust system of a motor vehicle. Such a muffler bottom has the function of a partition, for example, separating two chambers in the muffler from one another. One of the chambers may be, for example, an absorption chamber that is filled with a sound-absorbing material or an absorbent material. The sheet-metal-type part 1 in this embodiment is attached to a housing of the muffler (not shown), in particular by welding. Essentially the sheet-metal-type part 1 here may be made of a plastic or a metal, in particular sheet metal. The term “sheet metal type” as used here should be understood to mean only that in a Cartesian coordinate system, the part 1 has a much smaller thickness than its extent in the longitudinal and/or width directions. In general, the sheet-metal-type part 1 may essentially have any desired three-dimensional profile and need not extend in one plane.
The invention proposes that in the case of a sheet-metal-type part 1 having a through-opening 2 for a tubular part slots 3 are to be provided, passing through the sheet-metal-type part 1 in the area around the through-opening 2 and/or in an area adjacent thereto, these slots being designed and arranged in such a way that a force introduced through the tubular part in particular due to thermal expansion thereof can be absorbed in the elastic range of the sheet-metal-type part 1. To this end, the slots 3 are arranged to run essentially in the circumferential direction or tangentially to the through-opening 2.
| Number | Date | Country | Kind |
|---|---|---|---|
| DE 102006024576.8 | May 2006 | DE | national |
