The present invention relates to a sheet packaging material for producing a sealed package containing a pourable food product.
The present invention also relates to a sealed package obtained from a sheet packaging material.
As commonly known, many pourable food products, such as fruit juice, UHT (ultra-high-temperature treated) milk, wine, tomato sauce, etc., are sold in packages made of sterilized packaging material.
A typical example is the parallelepiped-shaped package for liquid or pourable food products known as Tetra Brik Aseptic (registered trademark), which is made by folding, sealing and cutting a web of laminated packaging material. In particular, the packaging material has a multilayer structure comprising a base layer, e.g. of paper, covered on both sides with layers of heat-seal plastic material, e.g. polyethylene. In the case of aseptic packages for long-storage products, such as UHT milk, the packaging material also comprises a layer of oxygen-barrier material, e.g. an aluminium foil, which is superimposed on a layer of heat-seal plastic material, and is in turn covered with another layer of heat-seal plastic material forming the inner face of the package eventually contacting the food product.
Packages of this sort are normally produced on fully automatic packaging machines, on which a continuous tube is formed from the web-fed packaging material; the web of packaging material is sterilized on the packaging machine, e.g. by applying a chemical sterilizing agent, such as a hydrogen peroxide solution, which, once sterilization is completed, is removed from the surfaces of the packaging material, e.g. evaporated by heating; the web so sterilized is then maintained in a closed, sterile environment, and is folded and sealed longitudinally to form a tube, which is fed vertically.
In order to complete the forming operations, the tube is filled with the sterilized or sterile-processed food product, and is sealed and subsequently cut along equally spaced cross sections; pillow packs are so obtained, which are then folded mechanically to form respective finished packages at a final folder.
To allow folding of the web packaging material both during forming and final folding, crease lines, i.e. weakening lines, are formed on the packaging material at the production plant by creasing tools. In practice, the crease lines define folding lines along which the pillow packs are folded to take the desired final configuration.
Alternatively, the packaging material may be cut into blanks, which are formed into packages on forming spindles, and the resulting packages are then filled with the food product and sealed. One example of this type of package is the so-called “gable-top” package known by the trade name Tetra Rex (registered trademark).
To open the above-described packages, these are normally provided with a removable portion, which is partly detached by an opening device from the rest of the packaging material to free a pour opening through which to pour out the product.
The removable portion is formed on the packaging material prior to folding and sealing the packaging material to form the finished package.
The removable portion normally comprises a so-called “prelaminated” hole, i.e. a circular hole formed through the base layer only of the packaging material and covered, when the material is laminated, with the layers of heat-seal plastic material and barrier material, which adhere to one another at the hole.
Each package of the above type, either cut from a tube of packaging material or formed on a forming spindle, is obtained from a basic unit of packaging material having given crease lines.
In other words, the above-mentioned basic unit represents the exact length of the packaging material used to produce one single package.
In the case of packages made from a tube of packaging material, the original web includes a plurality of basic units joined to each other; in the case of packages made on forming spindles, the basic unit is defined by the blank cut from the web prior to starting the forming and sealing operations.
The basic unit typically has a rectangular or square configuration with two boundary edges parallel to a longitudinal direction and two other boundary edges parallel to a transversal direction orthogonal to the longitudinal direction.
Once the basic unit is folded and sealed to form the respective finished package, the longitudinal direction becomes the direction along which the total height of the package itself is defined; the longitudinal direction also represents the main direction of extension of the web from which the basic unit is obtained.
The basic unit usually includes at least two transversal crease lines extending transversally to the longitudinal direction and dividing the basic unit itself into:
The transversal crease lines are also configured to define a bottom peripheral edge and a top peripheral edge of the finished package having endless configurations and respectively dividing the bottom portion and the top portion from the main portion.
The bottom portion of the finished package normally includes a flat and horizontal bottom panel defining the resting surface of the package itself.
The top portion of the finished package may include a flat and horizontal top panel, parallel to the bottom panel; alternatively, gable top portions or slanted top portions are very conveniently used in combination with opening devices because sloping top panels are wider than corresponding flat top panels of parallelepiped or prismatic packages and therefore allow the application of larger opening devices, e.g. provided with screw caps or the like.
A new type of package has been recently devised, which is obtained by folding and sealing a basic unit of packaging material lacking the longitudinal crease lines in the intermediate region. This particular feature allows a high flexibility in the volume of the finished package, which takes a round configuration along the lateral edges.
An example of this package is shown in Chinese design application No. 201030154036.8.
Notwithstanding the mentioned important advantage of this particular type of package, some defects may arise at the corners between the lateral edges of the side walls and the bottom peripheral edge and top peripheral edge dividing the main portion of the package from the bottom portion and top portion thereof.
It is therefore an object of the present invention to provide a sheet packaging material, for producing a sealed package containing a pourable food product, which is designed to overcome the above-mentioned drawback in a straightforward and low-cost manner.
This object is achieved by a sheet packaging material as claimed in claim 1.
This object is also achieved by a sealed package as claimed in claim 8.
A preferred, non-limiting embodiment of the present invention will be described by way of example with reference to the accompanying drawings, in which:
Number 1 in
Package 1 comprises a bottom portion 3, a top portion 4 and a main portion 5 interposed between bottom portion 3 and top portion 4 and including a plurality of side wall portions 6, each one delimited by two opposite lateral edge zones 7.
Main portion 5 is divided from bottom portion 3 by a bottom peripheral edge 8 having an endless configuration defined by a broken line. In a completely analogous manner, main portion 5 is divided from top portion 4 by a top peripheral edge 9, also having an endless configuration defined by a broken line.
Bottom portion 3 includes a flat and horizontal bottom panel 10 having a quadrilateral, i.e. rectangular or square (in the example shown rectangular), profile and defining the resting surface of the package itself.
Bottom panel 10 is delimited by bottom peripheral edge 8 in turn formed by four edge segments divided by respective vertices, i.e. a bottom front edge 8a, a bottom rear edge 8b parallel to bottom front edge 8a and two bottom side edges 8c, orthogonal to bottom front edge 8a and bottom rear edge 8b.
Package 1 extends vertically along a longitudinal direction A, which is orthogonal to bottom panel 10 and along which the total height of the package 1 itself is defined. Longitudinal direction A is also orthogonal to bottom front edge 8a, bottom rear edge 8b and bottom side edges 8c of bottom peripheral edge 8.
It is pointed out that, in the present description and in the claims, the term “total height” means either the height of the package when the latter has a constant height or the maximum height of the package when the latter has a variable height.
Bottom portion 3 further includes two bottom lateral flaps 11 having substantially triangular configurations and folded in a known manner onto bottom panel 10 (
Top portion 4 includes a flat and slanted top panel 14 having a quadrilateral, i.e. rectangular or square (in the example shown rectangular), profile and having a sloping configuration forwards with respect to longitudinal direction A.
Top panel 14 is delimited by top peripheral edge 9 in turn formed by four edge segments divided by respective vertices, i.e. a top front edge 9a parallel to bottom front edge 8a and bottom rear edge 8b, a top rear edge 9b, parallel to top front edge 9a and arranged higher than the top front edge 9a itself, and two top side edges 9c, orthogonal to top front edge 9a and top rear edge 9b and inclined with respect to longitudinal direction A.
As a consequence, top peripheral edge 9 extends transversally with respect to longitudinal direction A.
As a possible alternative not shown, package 1 may also have a different configuration in its top portion, which may be defined by a horizontal and flat top panel parallel to bottom panel 10 or by a gable top portion with two sloping top panels joined at their upper edges.
Top portion 4 further includes two top lateral flaps 15 having substantially triangular configurations and folded in a known manner onto two opposite side wall portions 6 of main portion 5.
As visible in
In the example shown in
In particular, a first side wall portion 6, designed to define a front face portion of package 1, has a substantially rectangular configuration delimited, at bottom and top, by straight bottom front edge 8a and top front edge 9a, and at opposite sides, by respective rounded and convex lateral edge zones 7.
A second side wall portion 6, designed to define a rear face portion of package 1, also has a substantially rectangular configuration and is delimited, at bottom and top, by straight bottom rear edge 8b and top rear edge 9b, and at opposite sides, by respective rounded and convex lateral edge zones 7; this second side wall portion 6 faces the side wall portion 6 designed to define the front face portion of the package 1 and has a height, parallel to longitudinal direction A, greater than the height of this latter side wall portion 6.
Each of the other two side wall portions 6 has a profile substantially resembling a rectangular trapezium delimited:
The two side wall portions 6 having the trapezoidal profiles receive the respective top lateral flaps 15 on their outer surfaces.
The packaging material 2 from which package 1 is made is shown in
Preferably, the lamination layers comprise one layer of oxygen-barrier material, e.g. an aluminum foil, and a number of layers of heat-seal plastic material covering both sides of the base layer and both sides of the layer of oxygen-barrier material. In other words, by proceeding from the side eventually forming the inside of package 1, packaging material 2 comprises one layer of heat-seal plastic material, one layer of oxygen-barrier material, another layer of heat-seal plastic material, the base layer, and one or more additional layers of heat-seal plastic material.
The letter M in
In the first case, basic unit M is folded on a known forming spindle (not shown), is filled with the food product, and is sealed at the top to form the final package.
In the second case, described therein with reference to
After completion of these operations, package 1 has:
More specifically, after package 1 is completely sealed and formed, bottom panel 10 is crossed by bottom transverse sealing band 18 and by an end portion 20a of longitudinal sealing band 20 extending perpendicularly from the bottom transverse sealing band 18.
In a completely analogous way, after package 1 is completely sealed and formed, top panel 14 is crossed by top transverse sealing band 19 and by an end portion 20b of longitudinal sealing band 20 extending perpendicularly from the top transverse sealing band 19 and opposite to end portion 20a; in greater detail, top transverse sealing band 19 divides top panel 14 into two zones 14a, 14b and end portion 20b of longitudinal sealing band 20 extends on one (14b) of such zones 14a, 14b from an intermediate portion of the top transverse sealing band 19.
During the forming operations to obtain package 1, top transverse sealing band 19 is folded on zone 14b and end portion 20b of longitudinal sealing band 20; in this way, zone 14a has a bigger area than zone 14b and is therefore more suitable for receiving removable portion 17 and opening device 16.
In the example shown in
Removable portion 17 is formed on packaging material 2 prior to folding and sealing the packaging material 2 itself to form the finished package.
In the present case, removable portion 17 comprises a so-called “prelaminated” hole, i.e. a circular hole formed through the base layer only of packaging material 2 and covered, when the packaging material 2 itself is laminated, with the layers of heat-seal plastic material and oxygen-barrier material, which adhere to one another at the hole.
With particular reference to
Basic unit M of packaging material 2 comprises a number of crease lines defining respective fold lines, along which the packaging material 2 itself is folded to form the finished package 1.
More specifically, basic unit M comprises two transversal crease lines 25, 26 extending transversally with respect to longitudinal direction A and dividing the basic unit M itself into:
Transversal crease line 25 extends parallel to bottom boundary edge 23 and top boundary edge 24 and is arranged closer to bottom boundary edge 23 than transversal crease line 26. Transversal crease line 25 is configured to define bottom peripheral edge 8 of package 1.
Transversal crease line 26 is arranged closer to top boundary edge 24 than transversal crease line 25 and is configured to define top peripheral edge 9 of package 1. In particular, transversal crease line 26 has a broken-line shape with:
Basic unit M includes two further transversal crease lines 32, 33 extending parallel to direction B and placed near bottom boundary edge 23 and top boundary edge 24, respectively; transversal crease lines 32, 33 delimit with bottom boundary edge 23 and top boundary edge 24 respective bottom transversal sealing area 34 and top transversal sealing area 35 configured to define bottom transversal sealing band 18 and top transversal sealing band 19 of package 1.
Bottom crease pattern 28 is designed to produce bottom panel 10 and bottom lateral flaps 11 of package 1. In particular, bottom crease pattern 28 includes, in a known manner, four longitudinal crease lines 36a, 36b parallel to longitudinal direction A and extending between transversal crease lines 25 and 32.
Longitudinal crease lines 36b are the most internal ones, whilst longitudinal crease lines 36a are located near opposite side boundary edges 22; the area between longitudinal crease lines 36b as well as the areas delimited by longitudinal crease lines 36a with the respective side boundary edges 22 are configured to define bottom panel 10 of package 1.
In each of the areas delimited between longitudinal crease lines 36a and 36b, bottom crease pattern 28 further includes two additional crease lines 37, 38 inclined with respect to both longitudinal direction A and transversal direction B.
In particular, the additional crease lines 37, 38 of each pair have one end in common located on transversal crease line 32 and opposite ends located at the intersection points between transversal crease line 25 and longitudinal crease lines 36a and 36b, respectively. In this way, each pair of additional crease lines 37, 38 delimits a triangle 39 with the segment of transversal crease line 25 comprised between the additional crease lines 37, 38 themselves.
Each area between longitudinal crease lines 36a and 36b is configured to define one respective bottom lateral flap 11 of package 1.
Top crease pattern 30 is designed to produce top panel 14 and top lateral flaps 15 of package 1. In particular, top crease pattern 30 includes four longitudinal crease lines 40a, 40b parallel to longitudinal direction A and extending between transversal crease lines 26 and 33.
Longitudinal crease lines 40b are the most internal ones, whilst longitudinal crease lines 40a are located near opposite side boundary edges 22; the area between longitudinal crease lines 40b as well as the areas delimited by longitudinal crease lines 40a with the respective side boundary edges 22 are configured to define top panel 14 of package 1. Removable portion 17 is formed in the area of top region 29 comprised between longitudinal crease lines 40b.
In each of the areas delimited between longitudinal crease lines 40a and 40b, top crease pattern 30 further includes two additional crease lines 41, 42 inclined with respect to both longitudinal direction A and transversal direction B.
In particular, the additional crease lines 41, 42 of each pair have one end in common located on transversal crease line 33 and opposite ends located at, or adjacent to, the opposite ends of the respective inclined portion 26c of transversal crease line 26.
In this way, each pair of additional crease lines 41, 42 delimits a triangle 43 with the respective inclined portion 26c of transversal creased line 26.
Each area between longitudinal crease lines 40a and 40b is configured to define one respective top lateral flap 15 of package 1.
According to an important aspect of the present invention, intermediate region 31 of basic unit M further comprises a plurality of V-shaped crease lines 45 having respective vertices 46 located on or adjacent to the transversal crease lines 25, 26 and at given points thereof designed to define the opposite ends of respective lateral edge zones 7 delimiting the side wall portions 6 of package 1; each V-shaped crease line 45 extends from and in proximity of the respective transversal crease line 25, 26 and comprises two legs 47 diverging from the respective vertex 46. In practice, V-shaped crease lines 45 extend from and in proximity of the respective vertices of bottom portion 3 and top portion 4.
In particular, each V-shaped crease line 45 extends from the respective transversal crease line 25, 26 towards the other transversal crease line 26, 25 and has a size, parallel to longitudinal direction A, greater than zero and smaller than one fourth, preferably smaller than one tenth, of the total height of intermediate region 31 measured parallel to the longitudinal direction A itself.
It is pointed out that, in the present description and in the claims, the term “total height of intermediate region 31” corresponds to the total height of the package.
In practice, each V-shaped crease line 45 extending from transversal crease line 25 and the corresponding V-shaped crease line 45 extending from transversal crease line 26 are spaced apart parallel to longitudinal direction A.
Preferably, each V-shaped crease line 45 has a size, parallel to longitudinal direction A, smaller than the maximum height of bottom region 27 or top region 29 measured parallel to the longitudinal direction A itself.
More preferably, each leg of the V-shaped crease lines 45 has a length smaller than the maximum length of the heights of triangles 39, 43 with reference to their bases on respective transversal crease lines 25, 26.
In the example shown, each V-shaped crease line 45 has a size, parallel to longitudinal direction A, substantially equal to one fourteenth of the total height of intermediate region 31 measured parallel to the longitudinal direction A itself.
As visible in
In practice, intermediate region 31 includes a central transversal band 44 having a uniform structure, i.e. lacking any creasing or weakening, and crossing the areas of the intermediate region 31 itself designed to form the respective lateral edge zones 7 of side wall portions 6 of package 1.
In the example shown, legs 47 of each V-shaped crease line 45 are rectilinear or straight; as a possible alternative not shown, legs 47 of each V-shaped crease line 45 may also be curved, preferably with their concavities facing one another.
Preferably, legs 47 of each V-shaped crease line 45 delimit an angle comprised between 45° and 90°.
Number 1′ in
In particular, package 1′ differs from package 1 only by having a top panel 14′ that extends horizontally and parallel to bottom panel 10.
In greater details, top panel 14′ is delimited by a top peripheral outline 9′ (formed by edges 9a′, 9b′, 9c′) parallel to bottom peripheral outline 8 and deriving by a transversal crease line 26′ also parallel to transversal crease line 25 and to transversal direction B.
The advantages of packaging material 2 and packages 1, 1′ according to the present invention will be clear from the above description. In particular, thanks to the presence of the V-shaped crease lines 45, the packages 1, 1′ obtained from basic units M, M′ of packaging material 2 present high flexibility of filling volume as well as high quality of forming at the corners between lateral edge zones 7 of side wall portions 6 and respective bottom peripheral edges 8 and top peripheral edges 9, 9′.
As a matter of fact, each package 1, 1′ presents a round configuration along lateral edge zones 7 due to the absence of continuous longitudinal crease lines between bottom peripheral edge 8 and top peripheral edge 9, 9′ or between transversal crease lines 25, 26, 26′. At the same time, V-shaped crease lines 45 ease folding of the packaging material 2 at the corners between lateral edge zones 7 of side wall portions 6 and bottom peripheral edge 8 and top peripheral edge 9, 9′ without affecting the round configuration of lateral edge zones 7.
Clearly, changes may be made to packaging material 2 and packages 1, 1′ as described and illustrated herein without, however, departing from the scope defined in the accompanying claims.
In particular, V-shaped crease lines 45 may also extend from only one of transversal crease lines 25, 26, 26′ or, in a completely equivalent manner, from only one of bottom and top peripheral edges 8, 9, 9′.
In practice, V-shaped crease lines 45 may also extend from and in proximity of the respective vertices of only one of bottom portion 3 and top portion 4.
Number | Date | Country | Kind |
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18168375 | Apr 2018 | EP | regional |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2019/059682 | 4/15/2019 | WO |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2019/201862 | 10/24/2019 | WO | A |
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Number | Date | Country | |
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20210237926 A1 | Aug 2021 | US |