The present application claims priority to and incorporates by reference the entire contents of Japanese Patent Application No. 2010-201850 filed in Japan on Sep. 9, 2010 and Japanese Patent Application No. 2011-145945 filed in Japan on Jun. 30, 2011.
1. Field of the Invention
The present invention relates to a sheet post-processing apparatus performing post-processing such as sorting and stapling and an image forming apparatus including the sheet post-processing apparatus.
2. Description of the Related Art
As a method of reducing a height of folded part in saddle stitching and center-folding in a sheet post-processing apparatus performing post-processing such as sorting and stapling, there is known, as disclosed in Japanese Patent Application Laid-open No. 2003-182928, a mechanism of housing sheets discharged from an image forming apparatus in an accumulating unit and center-folding a saddle stitched sheet bundle, the mechanism having a configuration in which a folding plate presses a central portion of the saddle-stitched sheet bundle in the conveying direction to push the central portion into a nip of a pair of first folding rollers to form a folded portion in the sheet bundle; the center-folded sheet bundle is stopped at a predetermined position; and subsequently, a second folding roller movable in a direction orthogonal to the sheet conveying direction runs on the folded portion while pressing the folded portion to increase intensity of folding.
As disclosed in Japanese Patent Application Laid-open No. 2010-006602, there is known a mechanism includes a pressing unit that is provided downstream of a folding unit folding a stitched sheet bundle in two and sandwiches a folded portion of the stitched sheet bundle, which has been folded in two, from a front and a back between press surfaces opposing each other to apply pressing pressure thereto, and a pressing count control unit setting the pressing count and controlling pressing operation, so that continuous pressurization can be performed when the pressing pressure is applied, and this pressing can be performed a plurality of times; as a result, even when the sheet bundle includes a great number of sheets, intensity of folding can be reliably increased by performing pressing an appropriately number of times depending on the number of sheets.
The conventional arts described above, for example, the configuration disclosed in Japanese Patent Application Laid-open No. 2003-182928 makes the second folding roller move in the direction orthogonal to the conveying direction relative to the folded portion after the sheet bundle is folded in two. Therefore, the structure disadvantageously becomes complex, is upsized and high-priced.
The mechanism of Japanese Patent Application Laid-open No. 2010-006602 is a mechanism of applying pressure to the sheet bundle it with the press from above and below after the sheet bundle is folded in two, and therefore, the machine is also disadvantageously upsized and high-priced. Also in increase of intensity of folding, pressing pressure is applied all over the sheet bundle folded in two and thus is dispersed to require longer pressing time and an increase number of times of pressing, which disadvantageously reduce the productivity.
It is an object of the present invention to at least partially solve the problems in the conventional technology.
According to an aspect of the present invention, there is provided a sheet post-processing apparatus including: an accumulating unit accumulating a sheet having been conveyed; a center-folding unit folding a central portion, in a conveying direction in which the sheet is conveyed, of the sheet, which has been accumulated by the accumulating unit, and a pressing force moving unit that applies a pressing force to the sheet, which has been folded by the center-folding unit, and moves a portion, at which the pressing force is applied, on the sheet in the conveying direction.
The above and other objects, features, advantages and technical and industrial significance of this invention will be better understood by reading the following detailed description of presently preferred embodiments of the invention, when considered in connection with the accompanying drawings.
A sheet post-processing apparatus according to an embodiment of the present invention has a configuration in which a pressing unit is provided downstream of a folding blade used to perform a saddle stitching process or a center-folding process on a introduced sheet with an image formed thereon so that a central portion of the sheet in a width direction can be pressed. The sheet can be pressed uniformly across the whole width by pressing the central portion in the sheet width direction, and thus, the height of the folded portion can be reduced.
The sheet post-processing apparatus also includes a pressure transmitting member and a pressure moving member, with which pressing pressure can be moved in a conveying direction, so that pressing pressure can be intensively applied to the folded portion of a sheet bundle, thereby reducing the height of the folded portion of the sheet bundle with a low-cost configuration to improve qualities of saddle stitching and center-folding.
Pressing pressure is uniformly applied across a direction orthogonal to the conveying direction by arranging a plurality of pressure transmitting members in the direction orthogonal to the conveying direction. The pressure transmitting member may be made slidable. The pressing pressure moving member may include a rotator. The pressing pressure moving member may includes a pair of rotators to have durability to reduce the height of the folded portion of the sheet bundle with a further low-cost configuration to improve qualities of saddle stitching and folding. The pressing pressure moving member can include bearing members at both ends. Moreover, the folding blade may be curved to intensively apply the pressing pressure to the folded portion by curving.
Embodiments according to the present invention are described below with reference to the accompanying drawings.
A sequence of actions performed by the whole machine when pressure is applied in a direction orthogonal to the conveying direction will be described.
The vicinity of a sheet entrance will be described. Entrance rollers 10 and an entrance sensor 13 are arranged at the conveying path 1 and it is detected that the sheet P is fed into the sheet post-processing apparatus A. A sheet perforating unit B is arranged downstream of the entrance rollers 10 in the sheet conveying direction, and conveying rollers 11 and 12 are arranged downstream of the sheet perforating unit B. The sheet P is conveyed to the conveying path 3 through the rollers 11 and 12.
Proof discharging will be described. The conveying path 2 is a path used to convey the sheet P to the discharge tray 22. The sheet P whose traveling direction is changed by a branching claw 20 from the conveying path 1 is conveyed by discharging rollers 21 to the discharge tray 22.
Shifting and stacking actions will be described. Discharging rollers 31 and 33 and a discharging sensor 35 are arranged in the conveying path 3. In a sorting mode, the conveying rollers 12 having a shifting mechanism are moved in a direction orthogonal to the conveying direction by a driving unit (not illustrated) by a certain amount during conveying to shift the sheet P by the certain amount and the sheet P is discharged by the discharging roller 33 to a discharge tray 32 to sequentially stack that sheet P. A discharge outlet to the discharge tray 32 has a structure in which the sheet or sheet bundle are nipped and held between the discharging roller 33 and the driven roller 31 to discharge that sheet or sheet bundle. In this structure, the driven roller 31 can move to come in contact with and to be separated from the discharging roller 33 to selectively take a closed state where they nipping and holding the sheet or the sheet bundle to discharge or an opened state where they do not nip or hold the sheet or the sheet bundle. After the shifting action of the sheet is completed, the sheet is nipped and held to be discharged.
The vertical action of a shift tray will be described. A feeler 34 is provided near and above a discharging port and is arranged to be rotatable to a position near the center of the stacked sheet P, and an end of the feeler 34 comes in contact with an upper surface of the sheet P. An upper surface detecting sensor (not illustrated) detecting a height position of the end of the feeler 34 is provided near a base of the feeler 34. A paper surface height of the stacked sheet P is detected by these elements. When the upper surface detecting sensor is turned ON as the height of the sheets stacked on the discharge tray 32 increases due to increase in number of that sheets, a control unit (not illustrated) controls a driving unit (not illustrated), which serves to move the discharge tray 32 up and down, to lower the discharge tray 32. When the discharge tray 32 lowers and the upper surface detecting sensor not illustrated is turned OFF, lowering of the discharge tray 32 is stopped. After this action is repeated until the discharge tray 32 reaches a specified tray filling level, the sheet post-processing apparatus A outputs a stop signal to the image forming apparatus to stop an image forming action in the system.
A stapling action is performed in the following manner. A tray 36 and a tapping roller 30 are arranged in the conveying path 3, and a stapler 41, which is divided into a driver and a clincher that move in a direction orthogonal to the surface of
A saddle stitching mode is described with reference to
The saddle stitched sheet bundle is clamped and held by the clamp movable fences 120 and 121 and is conveyed to a folding unit C along the conveying path 4. At this time, a mechanism of moving the clamp movable fences 120 and 121 is installed in a clamp vertical shaft 106 arranged outside of a machine side plate, and moves in a vertical direction and in a horizontal direction along the curved conveying path 4. The clamp movable fences 120 and 121 are moved in the vertical direction along the clamp vertical shaft 106 and are moved in the horizontal direction along a guiding rail 110 that has the same path with the conveying path 4 and that is provided at the machine side plate to convey the sheet or the sheet bundle along the conveying path 4.
A press folding unit will be described. The saddle stitched sheet or sheet bundle is conveyed further downwardly by the clamp movable fences 120 and 121 and is stopped at a position where the center in the sheet size length is located at a folding blade 203, and process goes to a folding process. The stop position is a position when a number of pulses predetermined depending on the sheet size are transmitted after a folding position sensor 50 detects the trailing edge of the sheet. The central portion in the sheet bundle length stopped at the folding position is introduced into the press folding unit by the folding blade 203 and conveying rollers 206 and 207. The introduced central portion in the sheet bundle length is pressed from above and below with pressing plates 219 and 220 to fold that central portion. The center-folded sheet or sheet bundle is discharged onto a saddle stitch tray 62 by the conveying rollers 206 and 207 and discharging rollers 58. The illustrated example indicates only an example employing the so-called folding blade but the present invention is not limited to this, and can employ various folding units such as a folding edge.
The sheet or sheet bundle discharged onto the saddle stitch tray 62 is pressed with a sheet pressing roller 61 installed in a sheet pressing unit 60 to prevent the folded sheets from being expanded and disturbing the discharge of a sheet discharged next. The sheet perforating unit B and the folding unit C having the conveying path 4 are configured to be detachable to allow the provision of various types of sheet post-processing apparatuses depending on user needs.
A clamp bundle conveying unit will be described.
At this time, the sheet or sheet bundle having a trailing edge clamped and held by a clamp unit R is conveyed through a conveying path defined by feed guiding plates 111a, 111b, 112a, 112b, 113, 115, 116, and 117. The sheet or sheet bundle is detected by a folding position sensor 118 and the conveyance is stopped at a predetermined position.
As illustrated in
In the clamp unit of the clamp bundle conveying unit, the upper clamps 120a and 120b and the lower clamps 121a and 121b are connected to the clamp shaft 123, and the upper clamps 120a and 120b are connected using a clamp unit connecting metal plate 124. Therefore, the upper clamps 120a and 120b of the clamp unit on right and left can be simultaneously moved. The lower clamps 121a and 121b and the upper clamps 120a and 120b are biased by the spring force of the springs 122a and 122b so as to clamp and hold the trailing edge of the sheet or the sheet bundle P.
When the clamp pressure releasing lever 132 moves in an arrow Q direction to press the clamp unit connecting metal plate 124 that is illustrated in
The press folding unit will be described.
The pressing unit includes the conveying rollers 206 and 207, a movable plate 208, pressing guide rollers 211 and 212, and pressing pressure releasing cams 209 and 210. The folded leading edge of the sheet or sheet bundle P guided to the folding unit by the folding blade 203 is conveyed to the pressing unit by the conveying rollers 206 and 207. The movable plate 208 is moved to cause right and left movement of the pressing guide rollers 211 and 212 and the pressing pressure releasing cams 209 and 210 connected with the movable plate 208.
The movable plate 208 moves in the arrow Q direction to move the pressing pressure releasing cams 209 and 210 connected with the movable plate 208. Then, rollers 213 and 215 of the upper pressing unit 217 and rollers 214 and 216 of the lower pressing unit 218 move in directions of arrows A and B, respectively, due to the inclined surfaces of the pressing pressure releasing cams 209 and 210, to press the folded portion of the sheet bundle.
When the pressing pressure releasing cams 209 and 210 are completely off from the rollers 213 to 216, the pressing plates 219 and 220 are brought into contact with each other to apply pressing pressure onto the sheet bundle at a position between the pressing plates 219 and 220 in the vertical direction (state of
Pressing pressure transmitting members and pressure moving members are described with reference to
The sheet post-processing apparatus and the image forming apparatus of the present invention can reduce the height of the folded portion of a saddle stitched and center-folded sheet bundle and can improve qualities of saddle stitching and center-folding with a low-cost configuration without upsizing a machine.
Although the invention has been described with respect to specific embodiments for a complete and clear disclosure, the appended claims are not to be thus limited but are to be construed as embodying all modifications and alternative constructions that may occur to one skilled in the art that fairly fall within the basic teaching herein set forth.
Number | Date | Country | Kind |
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2010-201850 | Sep 2010 | JP | national |
2011-145945 | Jun 2011 | JP | national |
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Entry |
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Number | Date | Country | |
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20120065044 A1 | Mar 2012 | US |