The present invention relates to a sheet post-processing apparatus for performing folding processing and binding processing on sheets.
Conventionally, there have been widely known post-processing apparatuses which perform folding processing such as two-fold and three-fold on a sheet with an image formed by an image forming apparatus such as a copier and printer, and then, discharge (e.g., see Patent Documents 1, 2).
Further, in addition to the section for performing the folding processing on a sheet, there is a known post-processing apparatus provided with a section for making a plurality of image-formed sheets as a sheet bunch, and performing binding processing with binding needles made of metal (e.g., see Patent Document 3).
Sheets subjected to the folding processing by the post-processing apparatus are often used as postal mails sealed in envelopes or distribution by mail delivery and the like. In the case of the postal mail, sheet sizes suitable for folding in three to put in a standard-sized envelope are usually an A4 size (length of 297 mm) or less. However, recently, in order to use advertisement goods such as pamphlets folded in three, enlarge fonts for ease-to-read and increase an information amount of space, upsizing (e.g., B4 size, A3 size and so on exceeding the A4 size) has been required in sheet size to perform the folding processing.
However, in the conventional apparatuses described in the above-mentioned Patent Documents, in upsizing the sheet size allowed to undergo the folding processing, there is the risk that the entire post-processing apparatus is increased in size. This is contrary to user requirements to make the image forming apparatus and post-processing apparatus itself compact.
The present invention was made in view of the issue of the above-mentioned conventional techniques, and it is an object of the invention to enable folding processing to be applied to also large sheet sizes exceeding the conventional A4 size (length of 297 mm) without upsizing the entire apparatus, in the sheet post-processing apparatus for performing the folding processing and binding processing on sheets.
A sheet post-processing apparatus of the present invention is provided with a conveying section for conveying a sheet in a predetermined conveyance direction, a storage section for storing sheets conveyed by the conveying section, a binding section for applying binding processing using a binding needle to a sheet bunch formed from a plurality of sheets stored in the storage section, a needle storage section detachably attached to the binding section to store the binding needle supplied to the binding section, a first folding roller pair for nipping a sheet or the sheet bunch stored in the storage section in a predetermined first position in the conveyance direction, and thereby forming a first fold portion in the first position, a receiving section for receiving the sheet or the sheet bunch with the first fold portion formed by the first folding roller pair, and a second folding roller pair for nipping the sheet or the sheet bunch with the first fold portion formed inside the receiving section in a second position different from the first position, and thereby forming a second fold portion in the second position, where the first folding roller pair and the second folding roller pair are disposed on the same side as the needle storage section attached to the binding section with respect to the storage section, below the needle storage section, in a thickness direction of the sheet or the sheet bunch stored in the storage section, and the receiving section is disposed above the first folding roller pair and the second folding roller pair so as to sandwich the needle storage section between the storage section and the receiving section, in a position crossing a locus of the needle storage section being removed from the binding section to add the binding needle.
According to the present invention, by arranging the storage section and the receiving section below the binding section and the needle storage section as described above, without upsizing the entire apparatus, it is possible to provide the sheet post-processing apparatus capable of performing the folding processing on larger sheet sizes.
Suitable Embodiments of the present invention will be described below in detail with reference to accompanying drawings. In addition, in order to simplify explanations, in this Description, in the accompanying drawings (particularly,
[Entire Configuration of a Sheet Post-Processing Apparatus]
The entire configuration of a sheet post-processing apparatus 10 will be described.
As shown in
The take-in roller pair 12 is positioned in the vicinity of a side face on the right side of the main body 11, and takes a printed sheet P output from the image forming apparatus in the main body 11. As indicated by dashed lines, the sheet P taken in the main body 11 by the take-in roller pair 12 is conveyed to the sheet binding folding processing section 20 by roller pairs and guide not shown in the figure. The sheet discharge tray 60 is arranged on the left side of the main body 11 i.e. on a side face on the side opposite to the image forming apparatus.
It is preferable that the sheet binding folding processing section 20 is capable of being pulled outside from the main body 11 for jam processing when a jam of a sheet occurs inside the section, operation for adding binding needles used in the binding processing and the like. Therefore, the sheet binding folding processing section 20 of this Embodiment is provided to be able to shift between an operating position disposed inside the main body 11 and a maintenance position configured outside the main body 11 on the front side in the figure.
Herein, the operating position refers to a position in which the sheet binding folding processing section 20 is capable of executing predetermined binding processing and folding processing on sheets conveyed to the sheet binding folding processing section 20. The maintenance position refers to a position in which the sheet binding folding processing section 20 is pulled outside from the main body 11 to remove a jammed sheet in the case where the jam of the sheet occurs in the process of performing the binding processing or the binding processing in the sheet binding folding processing section 20. In the maintenance position, it is also possible to perform operation for refilling the sheet binding folding processing section 20 with binding needles used in the binding processing.
[Sheet Binding Folding Processing Section]
The storage section H1 is comprised of a lower guide 31B and lower guide 31C disposed to be opposed so as to define a gap for storing the sheet P therebetween. On the downstream side of the storage section H1 in the sheet conveyance direction is provided a first stopper 31A for regulating a lower end position of the sheet P. The first stopper 31A strikes a front end (lower end) of the sheet P in the sheet conveyance direction, and performs positioning of the sheet P stored in the storage section H1 in the sheet conveyance direction with respect to the storage section H1. The lower end of the sheet P is regulated by the first stopper 31A, and a position of a first fold formed in the sheet is thereby determined. Corresponding to a sheet size of the sheet P and the formation position of the first fold, the first stopper 31A is capable of shifting in the sheet conveyance direction and opposite direction.
The binding processing section 40 that is a section for binding a sheet bunch comprised of a plurality of sheets has a head portion 41 for hitting the binding needle (staple) into the sheet bunch, and an anvil portion 42 for bending the binding needle hit into the sheet bunch. The binding processing section 40 is disposed so that the head portion 41 and the anvil portion 42 are disposed to be opposed with the storage section H1 sandwiched therebetween above the folding processing section 30. More specifically, the head portion 41 is disposed on the sheet discharge tray 60 side, while being opposed to the conveyance path of the conveyance section 13, and the anvil portion 42 is disposed on the side opposite to the head portion 41 with the conveyance path therebetween.
Needle storage sections 43 for supplying the binding needle to the binding section 40 are arranged on the side opposite to the conveyance path of the head portion 41. Then, on the sheet discharge tray 60 side of the needle storage section 43 is provided and defined a space region (in this application, referred to as “access space” as appropriate) opened in an operation direction when a user performs operation for refilling the binding section 40 with the binding needle, removing or attaching the needle storage section 43 and the like. Herein, the access space is usable space for the user to not only refill the needle storage section 43 with the binding needle, but also remove or attach the needle storage section 43 from/to the binding section 40, and is provided so that any obstruction for interfering with the operation does not exist.
The folding processing section 30 performs the folding processing for folding the sheet P in two or three. Therefore, as shown in
In the first roller 33 and second roller 34 constituting the first folding roller pair, their roller faces are brought into press-contact with each other by spring members not shown in the figure. Since each of the roller faces of the first roller 33 and second roller 34 has high frictional resistance, when at least one of the first and second rollers 33, 34 is driven to rotate, the other roller also rotates.
Similarly, in the second roller 34 and third roller 35 constituting the second folding roller pair, their roller faces are brought into press-contact with each other by spring members not shown in the figure. Since each of the roller faces of the second roller 34 and third roller 35 has high frictional resistance, when at least one of the second and third rollers 34, 35 is driven to rotate, the other roller also rotates.
The first sheet folding plate 32 is provided in a position opposed to a nip portion of the first roller 33 and second roller 34 of the first folding roller pair with the storage section H1 therebetween to be able to enter and retract with respect to the storage section H1 in a direction orthogonal to the sheet conveyance direction. Ordinarily, in order not to interfere with a shift of the sheet P conveyed in the storage section H1, the sheet folding plate 32 is disposed in a position retracted from the storage section H1.
In the case of forming the first fold in a predetermined position of the sheet P which is position-regulated by the first stopper 31A in the sheet conveyance direction and exists inside the storage section H1, the sheet folding plate 32 protrudes toward the nip portion of the first roller 33 and second roller 34 by a drive source not shown in the figure. By this means, the predetermined position of the sheet P inside the storage section H1 is guided to the nip portion of the first roller 33 and second roller 34, and is nipped by rotation of the first folding roller pair, and the first fold is formed in the sheet P.
The receiving section H10 is provided at an approximately right angle i.e. approximately vertically upward with respect to a straight line joining a rotation center of the first roller 33 and a rotation center of the second roller 34. The receiving section H10 is formed from a pair of first and second receiving guide members each comprised of the guide plate 37. In the first and second receiving guide members, one is positioned on the storage section H1 side, while the other one is positioned on the sheet discharge tray 60 side, and the members are disposed to be opposed so as to define a path for contacting the sheet fed out of the first folding roller pair to therebetween to guide and store.
As shown in
The sheet P is conveyed and stored inside the receiving section H10 with the first fold being the front end, and is temporarily held. Since the receiving section H10 is provided substantially vertically upward, the sheet P conveyed into the path tends to generate distortion by its own weight corresponding to its stiffness.
The second sheet folding plate 38 is provided in a position (i.e., upper position of the intermediate conveyance path H2) opposed to a nip portion of the second roller 34 and third roller 35 of the second folding roller pair with the intermediate conveyance path H2 therebetween to be able to enter and retract with respect to the intermediate conveyance path in a direction orthogonal to the sheet conveyance direction of the path H2. Ordinarily, in order not to interfere with a shift of the sheet P conveyed in the intermediate conveyance path H2, the second sheet folding plate 38 is disposed in a position retracted from the intermediate transport path H2.
A formation position of a second fold formed in the sheet P with the first fold formed by the first folding roller pair is determined by a sheet conveyance amount of the first folding roller pair for regulating a front end position (i.e. upper end position) of the sheet fed into the receiving section H10. In the case of forming the second fold in thus determined predetermined position of the sheet P, the second sheet folding plate 38 is protruded toward the nip portion of the second roller 34 and the third roller 35 by a drive source not shown in the figure.
By this means, as shown in
The receiving section H10 extends to a height position crossing the access space to access the needle storage section 43. By this means, even when the sheet P is a large sheet size exceeding the length of 297 mm, without upsizing the sheet binding folding processing section 20 and sheet post-processing apparatus 10, it is possible to perform the three-fold processing.
In the case of performing two-fold (i.e. middle-fold) processing on the sheet P, the conveyance path switch member 36 swings from the position shown in
The sheet P in this Embodiment includes not only a single sheet but also a sheet bunch comprised of a plurality of sheets subjected to the binding processing by the binding processing section 40. In this case, performing the two-fold processing on the sheet P means performing middle-fold processing on a saddle-stitched sheet bunch. In other words, the sheet P that is a sheet bunch collected in the storage section H1 is subjected to the binding processing in its predetermined saddle stitch position by the binding processing section 40, and then, is subjected to middle-fold processing in the saddle stitch position by the first folding roller pair. Subsequently, the sheet P is conveyed in the intermediate conveyance path H2 and upper conveyance path H11, and is discharged to the sheet discharge tray 60 by the discharge section 50.
[Control Section]
[Folding Processing]
Next, referring to
First, the printed sheet P output from the image forming apparatus is collected in the storage section H1 (
At the time the sheet P is nipped by the first roller 33 and second roller 34, the first sheet folding plate 32 shifts in an opposite direction that is a direction for separating from the nip portion of the first and second rollers 33, 34, and returns to the position retracted from the storage section H1. On the other hand, the conveyance path switch member 36 swings counterclockwise from the position shown in
At this point, as shown in
The position of the first fold of the sheet P conveyed to the receiving section H10 is determined by a conveyance amount of the sheet P by the first folding roller pair. The receiving section H10 is comprised of the pair of opposed first and second receiving guide members 37, in addition thereto, is provided in a position in which its upper end is sufficiently high upward by crossing the access space to the needle storage section 43, and therefore, also in the case of folding the sheet of the size larger than the A4 size, is capable of stably receiving the first fold into the receiving section 10.
As described above, the receiving section H10 is formed so as to extend upward at the substantially right angle from a straight line orthogonal to the straight line joining the rotation center of the first roller 33 and the rotation center of the second roller 34, and therefore, the sheet P inside the receiving section H10 tends to distort on the lower side. The sheet P with the lower side distorted inside the receiving section H10 is pushed downward inside the intermediate conveyance path H2, when the second sheet folding plate 38 protrudes from the retract position above the intermediate conveyance path H2 toward the nip portion of the second roller 34 and third roller 35, and the distortion is thereby canceled.
By further protruding the second sheet folding plate 38, the predetermined position of the sheet P enters the nip portion of the second and third rollers 34, 35, and is nipped, and the second fold is formed (
In this Embodiment, as described above, the receiving section H10 extends to the height position crossing the access space to access the needle storage section 43, and is thereby capable of receiving also sheets of sheet sizes exceeding the A4 size i.e. the length of 297 mm. By this means, for not only conventional sheets up to the A4 size but also sheets larger than the A4 size, it is possible to perform the three-fold processing, without increasing dimensions of the sheet binding folding processing section 20 and sheet post-processing apparatus 10 from conventional dimensions.
In response to that the sheet binding folding processing section 20 is capable of shifting between the operating position inside the main body 11 and the maintenance position outside, it is preferable that the receiving section H10 is disposed to be able to receive the sheet which is subjected to the folding processing by the first folding roller pair and is conveyed, when the sheet binding folding processing section 20 is in the operating section, while releasing crossing the access space to enable the needle storage section 43 to be accessed, when the sheet binding folding processing 20 is pulled outside the main body 11 and is in the maintenance position. By this means, it is possible to readily perform operation for refilling the needle storage section 43 with binding needles, without the receiving section H10 interfering.
As described above, the receiving section H10 of this Embodiment is comprised of a pair of first and second receiving guide members (guide plates) 37 disposed to be opposed so as to define the path for guiding and storing the sheet fed out of the first folding roller pair. As shown in
Previously, it is described that the access space is provided so as to define the space portion opened in the direction for performing operation, in performing the operation for adding binding needles to the binding section 40, removing or attaching the needle storage section 43, and the like. Herein, further, the operation for removing or attaching the needle storage section 43 with respect to the binding section 40 will be described in detail with reference to
When the needle storage section 43 is removed from the head portion 41, a locus of the needle storage section 43 being removed crosses the receiving section H10 as shown in
Therefore, in removing the needle storage section 43 from the head portion 41, movement in the sheet width direction is regulated by the concave portion 45 of the head portion 41. Accordingly, as described previously, looking from the side for discharging the sheet of the post-processing apparatus 10, by pulling the lever portion 40 to the front side, it is possible to remove the needle storage section 43 from the head portion 41. The receiving section H10 is disposed so that the locus of the needle storage section 43 being removed from the binding section 40 crosses the locus of the sheet received in the receiving section H10 shifting. However, since the notch portion 37a in each Embodiment described previously is formed, the receiving section H10 does not interfere with the locus of the needle storage section 43 being removed from the binding section 40, and it is possible to remove the needle storage section 43.
As described above, suitable Embodiments of the present invention are described, but the present invention is not limited to the Embodiments, and allows appropriate modifications to be made within the scope of not departing from the technical scope of the invention.
Number | Date | Country | Kind |
---|---|---|---|
JP2021-075601 | Apr 2021 | JP | national |
JP2022-071293 | Apr 2022 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
7111837 | Itou | Sep 2006 | B2 |
7850155 | Mizubata | Dec 2010 | B2 |
8292283 | Matsuno | Oct 2012 | B2 |
8573590 | Shimizu | Nov 2013 | B2 |
8900110 | Jung | Dec 2014 | B2 |
11021340 | Kishimoto | Jun 2021 | B2 |
11021341 | Kishimoto | Jun 2021 | B2 |
11077694 | Noso | Aug 2021 | B2 |
20130087965 | Shimizu | Apr 2013 | A1 |
Number | Date | Country |
---|---|---|
2002-060127 | Feb 2002 | JP |
2004-099199 | Apr 2004 | JP |
2006-056669 | Mar 2006 | JP |
Number | Date | Country | |
---|---|---|---|
20220348433 A1 | Nov 2022 | US |