The entire disclosure of Japanese Patent Application No. 2018-163021, filed on Aug. 31, 2018, is incorporated herein by reference in its entirety.
The present invention relates to a sheet postprocessing apparatus and an image forming system.
To register a bundle of stacked sheets in a transport direction in a sheet postprocessing apparatus that registers stacked sheets in a transport direction and a direction perpendicular to the transport direction and performs processing such as punching and stapling, there is known a method of transporting a bundle of sheets in a direction in which the bundle is pushed against an end guide by rotation of an accommodation paddle having a flexible member (Japanese Laid-Open Patent Publication Nos. 2004-284716 and 2007-223701).
As the number of stacked sheets increases, a bundle of sheets expands due to the physical properties of the sheets such as curling property of the sheets and rigidity of the sheets, with the risk of coming into contact with a guide member provided above the bundle of sheets. Therefore, various forms of sheet pressing members have been proposed.
When transporting sheets by rotation of an accommodation paddle, as the number of stacked sheets increases, the accommodation paddle is deflected further, which leads to an increase in area of contact with the sheets and an increase in transport force.
When the number of stacked sheets increases, however, a sheet pressing member provided above an end guide is lifted, causing an increase in pressing force to the sheets by the sheet pressing member. As a result, a frictional force generated between the sheets and the sheet pressing member increases, which leads to an increase in transport resistance, resulting in the sheet transport being hindered.
Usually, a sheet pressing member is not required for a small number of stacked sheets. A sheet pressing member is thus configured to not function until a certain number of sheets or a certain height of stacked sheets is reached, and to function when that certain level is exceeded.
Accordingly, the transport resistance does not increase linearly with respect to the number of stacked sheets or the height of stacked sheets, but increases rapidly when the certain number of sheets or the certain height of stacked sheets is exceeded. On the other hand, the transport force by the accommodation paddle increases substantially linearly.
When the certain number of sheets or the certain height of stacked sheets is exceeded, the difference between the transport force by the accommodation paddle and the transport resistance by the sheet pressing member decreases. As a result, the transport force by the accommodation paddle may be overwhelmed by the transport resistance by the sheet pressing member, resulting in inability to transport the sheets by the accommodation paddle.
The present invention has been made in view of the problem above, and an object of the invention is to provide a sheet postprocessing apparatus and an image forming system configured such that, even when then the number of stacked sheets exceeds a certain height of stacked sheets, the sheets can be transported by an accommodation paddle, without transport force by the accommodation paddle being overwhelmed by transport resistance by a sheet pressing member.
This sheet postprocessing apparatus includes: a processing tray on which sheets are stacked and arranged; a vertical registration member for registering a front edge side and a rear edge side in a transport direction of the sheets stacked and arranged on the processing tray; and a sheet pressing member for pressing the sheets stacked on the processing tray from above.
The vertical registration member increases a rate of increase in transport force generated for the sheets by the vertical registration member, in conjunction with a rate of increase in transport resistance generated for the sheets by the sheet pressing member with an increase in number of the sheets stacked on the processing tray.
This image forming system includes an image forming apparatus, and a sheet postprocessing apparatus for performing postprocessing on a sheet on which an image has been formed by the image forming apparatus. The sheet postprocessing apparatus is the sheet postprocessing apparatus described above.
The advantages and features provided by one or more embodiments of the invention will become more fully understood from the detailed description given hereinbelow and the appended drawings which are given by way of illustration only, and thus are not intended as a definition of the limits of the present invention.
Hereinafter, one or more embodiments of the present invention are described with reference to the drawings. However, the scope of the invention is not limited to the disclosed embodiments.
A sheet postprocessing apparatus and an image forming system of each embodiment will hereinafter be described with reference to the drawings. It is to be noted that any reference to the number, amount or the like in each embodiment described below is not necessarily intended to limit the scope of the present invention to that number, amount or the like, unless otherwise specified. The same/corresponding components are denoted by the same reference numbers, and redundant description thereof may not be repeated. Some parts of the drawings are shown not in accordance with the ratio of the actual dimensions but with the ratio being changed to clarify the structure for easier understanding of the structure.
The present embodiment relates to an image forming system 1. This image forming system 1 includes an image forming apparatus 2 based on electrophotography, and a sheet postprocessing apparatus 10 for performing postprocessing on a sheet on which an image has been formed by this image forming apparatus 2. Image forming apparatus 2 may be a color printer, a monochrome printer, or a facsimile Image forming apparatus 2 may be a multi-functional peripheral (MFP) of a monochrome printer, a color printer and a facsimile.
Image forming apparatus 2 is, for example, a copier for forming a color image based on an electrophotographic process. Image forming apparatus 2 has a reading unit 3 and a printing unit 4. Reading unit 3 reads an image on a document and supplies the image as image data to printing unit 4. Printing unit 4 has known image forming components such as a photoreceptor, an exposure device, a development unit, and an intermediate transfer belt, and uses these image forming components to form an image on a sheet supplied from an internal paper feed unit.
As the postprocessing, sheet postprocessing apparatus 10 stacks a plurality of sheets on which an image has been formed by image forming apparatus 2, and performs punching, stapling and the like. Sheet postprocessing apparatus 10 includes a transport unit 11, a postprocessing unit 20, a subtray 70, a main tray 80, and a control unit 90.
Transport unit 11 transports a sheet ejected from printing unit 4 further downstream. Transport unit 11 may be provided in image forming apparatus 2. Postprocessing unit 20 performs the postprocessing (punching, stapling and the like). Subtray 70 is a portion to receive a sheet ejected from postprocessing unit 20 without being subjected to the postprocessing. Main tray 80 receives a sheet ejected from postprocessing unit 20 after being subjected to the postprocessing. Control unit 90 is a portion to control sheet postprocessing apparatus 10 as a whole. Control unit 90 is provided in postprocessing unit 20, for example. Control unit 90 may be provided integrally with a control unit of image forming apparatus 2.
Transport unit 11 includes a pair of entrance rollers 12, a pair of intermediate rollers 13, and a pair of exit rollers 14. Entrance rollers 12 receive an image-formed (printed) sheet ejected from printing unit 4. Intermediate rollers 13 transport the sheet downstream. Exit rollers 14 transport the sheet toward postprocessing unit 20.
Postprocessing unit 20 includes a pair of first transport rollers 21, a pair of second transport rollers 22, a pair of third transport rollers 23, and a pair of fourth transport rollers 24. First transport rollers 21 are rollers to receive the sheet transported by transport unit 11. Second transport rollers 22 are rollers to eject the sheet transported from first transport rollers 21 toward a sheet stacker 30 which will be described later. Third transport rollers 23 and fourth transport rollers 24 are rollers to transport the sheet transported from first transport rollers 21 to subtray 70.
Postprocessing unit 20 has a path switching member 25 downstream from first transport rollers 21 and upstream from second transport rollers 22 and third transport rollers 23. Path switching member 25 switches between a path through which the sheet received at first transport rollers 21 is transported to second transport rollers 22, and a path through which the sheet received at first transport rollers 21 is transported to third transport rollers 23.
Postprocessing unit 20 includes sheet stacker 30, a registration plate 31, an accommodation paddle 32, and a sheet pressing member 400. Sheet stacker 30 accommodates a plurality of stacked sheets transported by second transport rollers 22. Sheet stacker 30 functions as a processing tray.
Registration plate 31 registers the plurality of sheets transported to sheet stacker 30 so that they are not misaligned with each other. Accommodation paddle 32 rotates to thereby push the edge of a sheet transported to sheet stacker 30 into an end guide 30a of sheet stacker 30. End guide 30a plays a role as a sheet stopper. Sheet pressing member 400 includes a first sheet pressing member 410, a second sheet pressing member 420 and a third sheet pressing member 430.
First sheet pressing member 410, second sheet pressing member 420 and third sheet pressing member 430 come into contact with the sheets stacked on sheet stacker 30 depending on the thickness of the sheets and the width of the sheets (direction perpendicular to the sheet of the drawing of
Referring to
Accommodation paddle 32 has a rotating shaft 32a, a first paddle 310, and second paddles 320 provided on both sides of first paddle 310. First paddle 310 and second paddles 320 are fixed to rotating shaft 32a, and rotate around rotating shaft 32a along with the rotation of rotating shaft 32a.
First paddle 310 has two plate-like paddles 312a, which are fixed to a paddle base 312b. Paddle base 312b is fixed to rotating shaft 32a. Paddles 312a are formed of an elastic member such as elastically deformable rubber, resin, or elastomer.
Second paddle 320 has the same basic configuration as that of first paddle 310. Second paddle 320 has two plate-like paddles 322a, which are fixed to a paddle base 322b. Paddle base 322b is fixed to rotating shaft 32a. Paddles 322a are formed of an elastic member such as elastically deformable rubber, resin, or elastomer.
Referring to
Sheet pressing member 400 is disposed above sheet stacker 30 toward end guide 30a. Sheet pressing member 400 has first sheet pressing member 410, second sheet pressing member 420 and third sheet pressing member 430 to press the sheets stacked and arranged on sheet stacker 30 from the top.
Referring to
Referring to
When sheet S1 is subsequently transported to sheet stacker 30 by second transport rollers 22, accommodation paddle 32 rotates counterclockwise to transport sheet S1 toward end guide 30a of sheet stacker 30.
As shown in
In sheet pressing member 400, too, when the height of stacked and arranged sheets S1 reaches a certain level or higher, first sheet pressing member 410, second sheet pressing member 420 and third sheet pressing member 430 provide transport resistance R1 to sheets S1.
Referring to
As the number or stack height of sheets S1 increases, the deflection of accommodation paddle 32 increases gradually, and therefore transport force F1 also increases gradually. Thus, transport force F1 to sheets S1 by accommodation paddle 32 increases linearly as shown in
On the other hand, transport resistance R1 to sheets S1 by sheet pressing member 400 does not increase until the stack height of sheets S1 reaches a certain stack number, because sheets S1 start to make contact with sheet pressing member 400 when the stack height of sheets S1 reaches the certain level or higher.
Sheet pressing member 400 presses sheets S1 so that the stack height of sheets S1 is equal to or lower than a predetermined height, and thus needs to increase the pressing force with an increase in the stack number. The elasticity of a film or a spring is generally used for sheet pressing member 400.
After the certain stack number (certain height) has been reached (from point P1 onward), transport resistance R1 increases rapidly in sheet pressing member 400. Since transport resistance R1 has a greater rate of increase (slope of the graph) than transport force F1, the difference between transport force F1 and transport resistance R1 decreases with an increase in the stack number of sheets S1.
When the difference between transport force F1 and transport resistance R1 approaches zero, or when transport resistance R1 exceeds transport force F1, transport force F1 to sheets S1 by accommodation paddle 32 decreases relative to transport resistance R1, resulting in inability to transport sheets S1 toward end guide 30a (occurrence of a slip). As a result, a registration failure of sheets S1 occurs on sheet stacker 30.
As shown in
Referring to
Referring to
First paddle 310 has two plate-like paddles 312a, which are fixed to paddle base 312b. Paddle base 312b is fixed to rotating shaft 32a. Paddles 312a are formed of an elastic member such as elastically deformable rubber, resin, or elastomer.
Second paddle 320 has the same basic configuration as that of first paddle 310. Second paddle 320 has two plate-like paddles 322a, which are fixed to paddle base 322b. Paddle base 322b is fixed to rotating shaft 32a. Paddles 322a are formed of an elastic member such as elastically deformable rubber, resin, or elastomer.
The difference between first paddle 310 and second paddles 320 lies in the lengths of paddle 312a and paddle 322a. Since first paddle 310 is disposed at the center of sheets S1 to be transported, paddle 312a is provided to be longer than paddle 322a so as to generate large transport force F1. In each of second paddles 320 disposed on both sides of first paddle 310, on the other hand, paddle 322a is provided to be shorter than paddle 312a from the viewpoint of preventing the rotation (skew) of sheets S1 to be transported.
Referring to
A distance r1 from the edge of paddle 322a to the center of rotating shaft 32a is longer than a distance r2 from the edge of projecting portion 324 to the center of rotating shaft 32a. Projecting portion 324 is disposed at a predetermined distance from paddle 322a so as to create a space A1 in which paddle 322a formed of an elastic member is deflected toward projecting portion 324.
Referring now to
Referring to
Referring to
Referring to
When using accommodation paddle 32A of the present embodiment in this manner, by increasing the rate of increase in transport force F1 generated for sheets S1 by accommodation paddle 32A, in conjunction with the rate of increase in transport resistance R1 generated for sheets S1 by sheet pressing member 400 with an increase in the number of sheets S1 stacked on sheet stacker 30, as shown in
In particular, by causing projecting portion 324 to come into contact with sheets S1 at a point P1 at which transport resistance R1 increases sharply (point at which sheet pressing member 400 starts functioning), transport force F1 can also be increased from point P1 at the same rate of increase as transport resistance R1.
In the present embodiment, two paddles 322a are provided, the same number of projecting portions 324 as the number of paddles 322a is provided, and the distances from the edges of projecting portions 324 to the center of rotating shaft 32a are all equal. As a result, a contour formed by the edges of projecting portions 324 when paddles 322a have wrapped around projecting portions 324 has a coaxial circumference. Thus, the pseudo-roller can have a uniform outer diameter, to attain a uniform transport force.
Moreover, when sheet S1 passes through a fixing device in image forming apparatus 2, sheet S1 expands upward when stacked on sheet stacker 30 due to curling that occurs in the sheet or the physical properties such as rigidity of the sheet. This expansion is flattened by projecting portion 324, to generate a repulsive force of sheet S1 (force to return to the original state). Transport force F1 is generated also by this repulsive force. To reliably flatten the expansion of curled sheet S1, therefore, projecting portion 324 should be made of a hard material such as resin.
An accommodation paddle 32B of the present embodiment is described with reference to
The sheet postprocessing apparatus and the image forming system have the same basic configuration as that of the first embodiment. The difference lies in the form of the accommodation paddle. In particular, the structure of the projecting portion employed for the accommodation paddle is different from the form of the accommodation paddle of the first embodiment.
Referring to
According to projecting portion 324 of accommodation paddle 32B of the present embodiment, paddle 322a wraps around projecting portion 324 in the same manner as the first embodiment even for a higher number of stacked sheets S1, as shown in
Referring to
In the embodiments described above, one second paddle 320 is provided on both sides of first paddle 310, at a total of two locations. In the present embodiment, two second paddles 320 are provided on both sides of first paddle 310, at a total of four locations.
Wide sheet S1 (sheet indicated by W1 in
As a result, transport force F1 can be increased in accordance with the rate of increase in transport resistance R1 as shown in
According to the sheet postprocessing apparatus and the image forming system of the present embodiment described above, there can be provided a sheet postprocessing apparatus and an image forming system in which, even when transport resistance increases with an increase in the number of sheets stacked on a processing tray, transport force can be increased accordingly to prevent the occurrence of a registration failure.
The numbers and positions of first paddles 310 and second paddles 320 to be provided are not limited to those in the embodiments described above, but can be modified as appropriate depending on the specifications required of the sheet postprocessing apparatus.
This sheet postprocessing apparatus includes: a processing tray on which sheets are stacked and arranged; a vertical registration member for registering a front edge side and a rear edge side in a transport direction of the sheets stacked and arranged on the processing tray; and a sheet pressing member for pressing the sheets stacked on the processing tray from above.
The vertical registration member increases a rate of increase in transport force generated for the sheets by the vertical registration member, in conjunction with a rate of increase in transport resistance generated for the sheets by the sheet pressing member with an increase in number of the sheets stacked on the processing tray.
In another embodiment, the vertical registration member includes a rotating shaft, a flexible paddle provided radially with respect to the rotating shaft and rotating with the rotating shaft, and a projecting portion provided radially with respect to the rotating shaft, downstream from the paddle with respect to a direction of rotation of the rotating shaft, and rotating with the rotating shaft, a distance from an edge of the paddle to the center of the rotating shaft is longer than a distance from an edge of the projecting portion to the center of the rotating shaft, and the projecting portion is disposed relative to the paddle so as to create a space in which the paddle is deflected toward the projecting portion.
In another embodiment, two or more of the paddles are provided, a same number of the projecting portions as the number of the paddles is provided, and distances from the edges of the projecting portions to the center of the rotating shaft are all equal.
In another embodiment, the projecting portion is rigid.
In another embodiment, at least the edge of the projecting portion is formed of an elastic member.
This image forming system includes an image forming apparatus, and a sheet postprocessing apparatus for performing postprocessing on a sheet on which an image has been formed by the image forming apparatus. The sheet postprocessing apparatus is the sheet postprocessing apparatus described above.
Although embodiments of the present invention have been described and illustrated in detail, the disclosed embodiments are made for purposes of illustration and example only and not limitation. The scope of the present invention should be interpreted by terms of the appended claims
Number | Date | Country | Kind |
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2018-163021 | Aug 2018 | JP | national |