INCORPORATION BY REFERENCE
This application claims priority to Japanese Patent Application No. 2023-098695 filed on Jun. 15, 2023, the entire contents of which are incorporated by reference herein.
The present disclosure relates to a sheet postprocessing apparatus.
A sheet postprocessing apparatus, having a folding function and capable of forming two creases on a sheet, has been disclosed.
The disclosure proposes further improvement of the foregoing techniques.
In an aspect, the disclosure provides a sheet postprocessing apparatus including a sheet inlet, a first transport lane, a postprocessing device, and a drive unit. Through the sheet inlet, a sheet on which an image has been formed by an image forming apparatus is introduced. On the first transport lane, the sheet introduced through the sheet inlet is transported. The postprocessing device performs postprocessing on the sheet. The drive unit includes a forward rotation motor capable of rotating forward, and configured to supply driving force for transporting the sheet. The postprocessing device includes an optional unit mounting base. The optional unit mounting base is configured to allow one of a folding unit having a function to fold the sheet, and a basic unit without the folding function, to be selectively mounted. The drive unit includes a structure for additionally mounting a bidirectional motor capable of rotating reversely. When the basic unit is mounted on the optional unit mounting base, the drive unit supplies the driving force from the forward rotation motor. When the folding unit is mounted on the optional unit mounting base, the drive unit supplies the driving force from the forward rotation motor and the bidirectional motor additionally mounted in the drive unit.
Hereafter, a sheet postprocessing apparatus according to an embodiment of the disclosure will be described, with reference to the drawings. In the drawings, the same or corresponding elements are given the same reference numeral, and the description of such elements will not be repeated.
Referring first to
The sheet postprocessing apparatus 20 is attached to the image forming apparatus 12. The sheet postprocessing apparatus 20 includes a sheet inlet 13, located between the sheet postprocessing apparatus 20 and the image forming apparatus 12. The sheet on which an image has been formed by the image forming apparatus 12 is introduced into the sheet postprocessing apparatus 20, through the sheet inlet 13.
The sheet postprocessing apparatus 20 includes a postprocessing device 22 and a drive unit 26. The postprocessing device 22 performs postprocessing on the sheet, such as punching, stapling, and folding. The postprocessing device 22 includes an optional unit mounting base 24.
The optional unit mounting base 24 is configured to allow an optional unit, having the necessary function in accordance with the function required from the sheet postprocessing apparatus 20, to be selectively mounted. On the optional unit mounting base 24 shown in
The folding unit 30 has a folding function, for folding the sheet. The basic unit 39 is without the folding function.
The drive unit 26 includes a motor 28, for transporting the sheet inside the sheet postprocessing apparatus 20. The drive unit 26 includes at least one forward rotation motor 51, capable of rotating forward. When the basic unit 39 is mounted on the optional unit mounting base 24, only the forward rotation motors 51 are provided in the drive unit 26.
In contrast, when the folding unit 30 is mounted on the optional unit mounting base 24, at least one bidirectional motor 52, capable of rotating both forward and reversely, is additionally provided in the drive unit 26, in addition to the forward rotation motor 51 already provided.
In the sheet postprocessing apparatus 20 shown in
As described above, in the sheet postprocessing apparatus 20 shown in
Referring now to
First, the sheet 15 on which an image has been formed by the image forming apparatus 12 is introduced into the sheet postprocessing apparatus 20, through the sheet inlet 13. The sheet 15 introduced through the sheet inlet 13 is transported on the first transport lane 16.
The sheet 15 transported on the first transport lane 16 passes the postprocessing device 22. In the postprocessing device 22, the sheet 15 is subjected to the postprocessing, such as punching, stapling, or folding.
When the folding unit 30 is mounted on the optional unit mounting base 24, the sheet 15 is subjected to the folding operation. The sheet 15 in the folding unit 30 is at first transported on the first transport lane 16, as shown in
The folding unit 30 includes a first roller pair 31, a second roller pair 32, a third roller pair 33, and a folded sheet transport lane 36.
The sheet postprocessing apparatus 20 includes a second transport lane 35, a first guide 41, a reverse transport device 42, a second guide 43, a retention roller pair 45, and a third transport lane 46. When the folding unit 30 is mounted on the optional unit mounting base 24, the first roller pair 31, the second roller pair 32, the third roller pair 33, and the folded sheet transport lane 36, included in the folding unit 30, are each structurally engaged with the sheet postprocessing apparatus 20, thereby constituting a part thereof. The mentioned components serve to perform the transport and postprocessing of the sheet, in collaboration with the second transport lane 35, the first guide 41, the reverse transport device 42, the second guide 43, the retention roller pair 45, and the third transport lane 46, which are already provided in the sheet postprocessing apparatus 20, as shown in
The roller pairs are each composed of two rollers. One of the two rollers constituting the roller pair is made to rotate by the driving force from the drive unit 26, and the other roller passively rotates in contact with the first mentioned roller, rotating with the driving force. Here, both of the rollers constituting the roller pair may be made to rotate by the driving force.
The first roller pair 31 transports the sheet 15 on the first transport lane 16, pinching the sheet 15 between the rollers. The first roller pair 31 includes a first roller 31a and a second roller 31b. In
The second roller pair 32 applies the first folding 15a to the sheet 15. The second roller pair 32 is located at a position that allows the second transport lane 35, intersecting the first transport lane 16, to pass between the second roller pair 32. In
The second roller pair 32 is composed of the second roller 31b, and a third roller 32a. In other words, the second roller 31b constitutes a part of both of the first roller pair 31 and the second roller pair 32, at the same time. In
The third roller pair 33 applies the second folding 15b to the sheet 15. The third roller pair 33 is located at the position for pinching the folded sheet transport lane 36, intersecting the second transport lane 35. In
The third roller pair 33 is composed of the third roller 32a, and a fourth roller 33a. In other words, the third roller 32a constitutes a part of both of the second roller pair 32 and the third roller pair 33, at the same time. In
As described above, the three roller pairs, namely the first roller pair 31, the second roller pair 32, and the third roller pair 33 are composed of four rollers, namely the first roller 31a, the second roller 31b, the third roller 32a, and the fourth roller 33a.Although normally six rollers are necessary to form three roller pairs, the number of rollers is reduced, in the folding unit 30 shown in
The first guide 41 is located so as to oppose the second roller pair 32, on the upper side of the position where the first transport lane 16 and the second transport lane 35 intersect. The first guide 41 includes a projection, sticking out toward the second transport lane 35. In addition, the first guide 41 is movable toward the second transport lane 35. When the first guide 41 moves toward the second transport lane 35, the projection of the first guide 41 contacts and presses the sheet 15 on the first transport lane 16, so that the portion of the sheet 15 contacted by the first guide 41 is guided to the second transport lane 35.
The reverse transport device 42 is configured to reverse the transport direction of the sheet 15. The reverse transport device 42 shown in
In the sheet postprocessing apparatus 20, one or a plurality of reverse transport devices 42 may be provided. Although a single reverse transport device 42 is provided in
When the folding unit 30 is mounted on the optional unit mounting base 24, the reverse transport device 42 is driven by the bidirectional motor 52 provided in the drive unit 26.
Here, it is preferable that the roller pairs not involved in the reversing operation of the sheet 15, such as the first roller pair 31, are driven by the forward rotation motor 51, which can only rotate forward.
The bidirectional motor 52 engaged with the reverse transport device 42 is rotating forward, in the situation shown in
The second guide 43 is located so as to oppose the third roller pair 33, on the right side of the position where the second transport lane 35 and the folded sheet transport lane 36 intersect. The second guide 43 includes a projection, sticking out toward the folded sheet transport lane 36. In addition, the second guide 43 is movable toward the folded sheet transport lane 36. When the second guide 43 moves toward the folded sheet transport lane 36, while the sheet 15 is present on the second transport lane 35, the projection of the second guide 43 the sheet 15. Accordingly, the portion of the sheet 15 contacted by the second guide 43 is guided to the folded sheet transport lane 36.
The retention roller pair 45 is located at a position that allows the third transport lane 46, intersecting the second transport lane 35, to pass between the retention roller pair 45. In
When the sheet 15 is subjected to the folding operation, the bidirectional motor 52 is made to rotate reversely, so that the transport direction of the sheet 15 is reversed by the reverse transport device 42, and the sheet 15 is led to the second roller pair 32 and the third roller pair 33.
When the transport direction of the sheet 15 is reversed by the reverse transport device 42, the first roller pair 31 and the reverse transport device 42 attempt to transport the sheet 15 in opposite directions to each other, as shown in
To be more specific, while the first roller pair 31 attempts to transport the sheet 15 to the left in
Thus, when the transport direction of the sheet 15 is reversed by the reverse transport device 42, the first guide 41 is moved toward the second transport lane 35. Since the sheet 15 is subjected to the force exerted toward the intersection of the first transport lane 16 and the second transport lane 35, the portion of the sheet 15 contacted by the first guide 41 is guided to the second transport lane 35.
When the portion of the sheet 15 guided toward the second transport lane 35 is pinched between the second roller pair 32 as shown in
Referring to
When the upstream end of the sheet 15 in the transport direction reaches the intersection of the second transport lane 35 and the folded sheet transport lane 36, the second guide 43 moves toward the folded sheet transport lane 36.
Accordingly, the portion of the sheet 15 contacted by the second guide 43 is guided to the folded sheet transport lane 36. Then, when the portion guided to the folded sheet transport lane 36 is pinched between the third roller pair 33 as shown in
Referring to
The sheet 15 is transported along the folded sheet transport lane 36 to outside of the folding unit 30, and subjected to the postprocessing other than the folding, for example punching or stapling, by the postprocessing device 22. The sheet 15 that has passed the postprocessing device 22 is delivered to outside of the sheet postprocessing apparatus 20.
Here, when the sheet 15 is transported along the folded sheet transport lane 36, the transport direction of the sheet 15 by the retention roller pair 45 may be reversed, as shown in
Referring now to
As shown in
As described above, the second transport lane 35, the first guide 41, the reverse transport device 42, the second guide 43, the retention roller pair 45, and the third transport lane 46 are provided inside the sheet postprocessing apparatus 20. When the basic unit 39 is mounted on the optional unit mounting base 24, the first roller pair 31 and the second roller pair 32 provided in the basic unit 39 are each structurally engaged with the sheet postprocessing apparatus 20, thereby constituting a part thereof. The mentioned components of the basic unit 39 serve to perform the transport and postprocessing of the sheet, in collaboration with the second transport lane 35, the first guide 41, the reverse transport device 42, the second guide 43, the retention roller pair 45, and the third transport lane 46, which are already provided in the sheet postprocessing apparatus 20, as shown in
When the first roller pair 31 and the second roller pair 32 in the basic unit 39 have the same structure as those of the folding unit 30, the basic unit 39 and the folding unit 30 have the common components, in the major part of the structure. Accordingly, since the units to be mounted on the optional unit mounting base 24 are commonly configured in the major part of the structure, irrespective of whether the folding function is provided, these units can be connected to other units by a common method, irrespective of whether the folding function is required. Such a configuration enables the user to mount the basic unit 39 or the folding unit 30 on the optional unit mounting base 24 with the same feeling, when either of the basic unit 39 and the folding unit 30 is to be mounted. Therefore, the folding function can be easily implemented and removed.
It is preferable that, when the basic unit 39 is mounted on the optional unit mounting base 24, the reverse transport device 42 is driven by the forward rotation motor 51. When the reverse transport device 42 is driven by the forward rotation motor 51, the reverse transport device 42 transports the sheet 15 only in one direction.
The motor for driving the reverse transport device 42 is switched between the forward rotation motor 51 and the bidirectional motor 52, depending on which of the basic unit 39 and the folding unit 30 is mounted on the optional unit mounting base 24. The forward rotation motor 51 or the bidirectional motor 52 is provided in the drive unit 26, separately located from the postprocessing device 22. When the bidirectional motor 52 is necessary, the user can simply mount the bidirectional motor 52 in the drive unit 26, without the need to make access to the reverse transport device 42. In other words, the user does not have to change the structure of the reverse transport device 42, whichever of the basic unit 39 and the folding unit 30 may be mounted on the optional unit mounting base 24. Therefore, the folding function can be easily implemented and removed.
Here, although the basic unit 39 and the folding unit 30 have the common structure in the major part, the basic unit 39 and the folding unit 30 are different from each other in some aspects. For example, the basic unit 39 shown in
In other words, in the basic unit 39 the folded sheet transport lane 36 is excluded, and the third roller pair 33 is simplified. The exclusion of the folded sheet transport lane 36 and the simplification of the third roller pair 33 contribute to reducing the manufacturing cost of the basic unit 39, compared with the folding unit 30.
It is preferable that, when a part of the structure in the folding unit 30 is excluded from the basic unit 39, the connection arrangement between the excluded element and other units is maintained unchanged. For example, although the fourth roller 33a is not provided in the basic unit 39 shown in
Further, it is preferable that, in the basic unit 39, the input position of the driving force of the motor 28 in the drive unit 26, and the output position of the driving force from the basic unit 39 to other units, are located at the same positions as those of the folding unit 30.
When the input position and the output position of the driving force in the basic unit 39 are located at the same positions as those of the folding unit 30, the driving force for other units remains unchanged, irrespective of which of the folding unit 30 and the basic unit 39 is mounted on the optional unit mounting base 24.
It will be assumed, for example, that the driving force for the fourth roller 33a in the folding unit 30 is also transmitted to the component for performing the punching operation in the postprocessing device 22. In this case, when the input position and the output position of the driving force in the basic unit 39 are located at the same positions as those of the folding unit 30, the punching operation can be performed without any inconvenience, even when the basic unit 39 is mounted on the optional unit mounting base 24.
In the aforementioned known sheet postprocessing apparatus, the switchback of the sheet is performed, when a crease is to be formed on the sheet. To perform the switchback of the sheet, the motor for driving the roller that transports the sheet has to be the bidirectional motor, capable of rotating forward and reversely. However, the bidirectional motor is not provided in the sheet postprocessing apparatus without the folding function. Accordingly, it is difficult to add the folding function, to the sheet postprocessing apparatus without the folding function. Therefore, when the folding function is required, the entirety of the sheet postprocessing apparatus without the folding function has to be replaced with the sheet postprocessing apparatus having the folding function, which imposes a considerable burden in terms of the cost, when the folding function is implemented or removed.
In contrast, with the sheet postprocessing apparatus 20 according to the foregoing embodiment, the folding function can be easily implemented and removed. In addition, the configuration of the sheet postprocessing apparatus according to the embodiment contributes to reducing the cost for implementing or removing the folding function.
The embodiment of the disclosure has been described as above, with reference to the drawings. However, the disclosure is not limited to the foregoing embodiment, but may be modified in various manners, without departing from the scope of the disclosure. The drawings each schematically illustrate the elements for the sake of clarity, and the thickness, length, number of pieces, and interval of the illustrated elements may be different from the actual ones, because of the convenience in making up the drawings. Further, the material, shape, and size of the elements referred to in the foregoing embodiment are merely exemplary and not specifically limited, and may be modified as desired, without substantially departing from the configuration according to the disclosure.
The disclosure provides the sheet postprocessing apparatus, and is therefore industrially applicable.
Number | Date | Country | Kind |
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2023-098695 | Jun 2023 | JP | national |