This application is based upon and claims the benefit of priority from Japanese Patent Application No. 2012-170734, filed Aug. 1, 2012, the entire contents of which is incorporated herein by reference.
Embodiments described herein relate generally to a sheet processing apparatus.
A sheet processing apparatus may be provided downstream of an image forming device such as a copier, printer, or MFP (multi-functional peripheral) to perform post-processes such as sorting and stapling of printed sheets.
In such an apparatus, a sheet fed from a main body of an image-forming apparatus is received by a processing tray and stapled at the end of a bundle of the sheets on the processing tray. A movable loading tray capable of loading sheets or a bundle of sheets is provided at the downstream side in the conveying direction of the processing tray. The loading tray moves up and down depending on the loading amount. Sheets and a bundle of sheets subject to a post-processing such as stapling on the processing tray are ejected from the processing tray to the loading tray and then loaded on the loading tray. A plurality of sheets or a plurality of bundles of sheets is loaded on the loading tray sequentially by repeating such a process.
A force to eject from a processing tray to a loading tray is applied to a bundle of sheets that is being ejected. However, a friction occurs between the forward end of a bundle of sheets being ejected and a sheet on a loading tray, upon contacting the forward end of a sheet ejected from a processing tray to the top face of a sheet loaded on a loading tray. Therefore, the bundle of sheets may bend upwards in a convex state in the middle of ejecting, if the bundle of sheets comprises thin and frail sheets or a larger size of sheets. Incidence of a large bending of a bundle of sheets in the middle of ejection can lead to aligning trouble in which a position of a bundle of sheets cannot be aligned on a loading tray. Also, it may lead to ejection trouble in which the back end of the bended bundle of sheets remains on the processing tray.
Thus, a sheet processing apparatus that has fewer incidences of such aligning trouble and ejection trouble is desired.
A sheet processing apparatus according to an embodiment comprises a processing tray configured to receive sheets to be processed, the processing tray having an ejecting side from which sheets are ejected, and a loading tray provided downstream from the processing tray in a sheet ejecting direction and configured to receive sheets ejected from the processing tray. The sheet processing apparatus further comprises a bending restrainer including a restraining member extending almost parallel to the processing tray and covering a portion of the ejecting side of the processing tray, the restraining member configured to restrain bending of sheets ejected from the processing tray to the loading tray.
Hereafter, embodiments will be described with reference to the attached drawings.
(1) Configuration
The main body 2 includes a scanner 3 that reads a document and a printer 4 that prints the scanned image by the scanner 3 to a sheet. A control panel 5 having a display panel and diverse operation keys is also provided on the main body 2.
The sheet processing apparatus 1 includes a fixed tray 10 that ejects and loads a printed sheet in the main body 2, and a movable loading tray 11 that moves up and down as illustrated with arrows and loads a large amount of printed sheets. The sheet processing apparatus 1 has a function of sorting a plurality of printed sheets (i.e., a bundle of sheets) and stapling sheets.
An outlet 13 is located between a fixed tray 10 and a loading tray 11. A sheet loaded on the loading tray 11 (or a bundle of sheets) is ejected from the outlet 13. A processing tray 30 is provided underneath the outlet 13, which will be described later. Side aligning plates 38a, 38b are provided at the rear side and the front side of the processing tray 30. Only the side aligning plate 38a at the rear side is visible in
As illustrated in
The processing tray 30 is arranged underneath the standby tray 26. Similar to the standby tray 26, the processing tray 30 is inclined so that the height of the main body side end is lower than the height of the ejection side end. A shutter 41 is provided along with an ejection side outer wall 50 of the sheet processing apparatus 1 between the processing tray 30 and the loading tray 11. A stapler 40 is arranged beyond the main body side of the processing tray 30.
A bundle claw belt 34 and ejection belts 32a, 32b are arranged adjacent to each other at the divided portion of the processing tray 30.
A bundle claw 35 is anchored at the outer periphery of the bundle claw belt 34. The bundle claw belt 35 rotates so as to move the bundle claw 35 from the main body side toward the ejection side at the surface of the processing tray 30, and to return the bundle claw 35 from the ejection side to the main body side at the back side of the processing tray 30.
Ejectors 33a, 33b are anchored at the outer periphery of the ejection belts 32a, 32b, respectively. The ejection belts 32a, 32b are interlinked with the same driving source as the bundle claw belt 34 by an electromagnetic clutch (not shown). The ejection belts 32a, 32b move the ejectors 33a, 33b to the vicinity of the center portion of the processing tray 30 in near synchronization with a movement of the bundle claw 35. After that, the electromagnetic clutch is turned off, and then the ejectors 33a, 33b are pulled back to the position indicated in
The side aligning plates 38a, 38b are provided on the processing trays 30a, 30b, respectively. The side aligning plates 38a, 38b are configured so as to be capable of moving rear/front directions by a driving mechanism. Each side of aligning plate 38a, 38b has a bending restrainer 100 hereinafter described.
A stapler 40 is provided at the main body side of the processing tray 30. The stapler 40 is used when automatically stapling a bundle of sheets printed in the main body 2.
(2) Operation
An operation of the sheet processing apparatus 1 configured as above is now described. There is a simple operation mode for simply ejecting a printed sheet and loading to the fixed tray 10 or to the loading tray 11, and an operation mode in which stapling and sorting are first conducted on the processing tray 30 and then ejecting to the loading tray 11 to load. In the former simple operation, a user can choose the fixed tray 10 or the loading tray 11 as an ejecting target. The loading tray 11 comes down as number of loading pieces increases and is capable of loading many (for example, 2,000 pieces or more) sheets. Thus, when a large number of sheets are printed, a user will choose the loading tray 11 as an ejecting target.
On the other hand, the loading tray 11 will be selected by the apparatus as an ejecting target for the post-processed sheets (or bundle of sheets) if the user chooses an operation mode in which stapling and sorting are conducted. An operation mode in which stapling and sorting are conducted and then ejecting and loading a sheet to the loading tray 11 will be described hereafter with reference to
Then, the standby trays 26a, 26b open to front/rear directions thereafter as illustrated in
A predetermined numbers of sheets are loaded on the processing tray 30, and then a longitudinal aligning and a side aligning is conducted as illustrated in
The side alignment is conducted by pressing the side aligning plate 38a, 38b towards the both edges of the sheet P (arrows A, B in
Sorting is conducted by offsetting a bundle of sheets to the front side and the rear side alternately for every sheet bundle processed for side aligning, following the longitudinal aligning.
Stapling is conducted using the stapler 40 following the longitudinal aligning and the side aligning.
The sheet P that is sorted and stapled on the processing tray 30 is pressed at the back end by the ejectors 33a, 33b and moves toward the loading tray 11 on the processing tray 30 <6>). The sheet P is pressed at the back end by the bundle claw 35, ejected from the processing tray 30 and then loaded on the loading tray 11 (<7>).
(3) Bending Restrainer
As described above, when the forward end of a sheet ejected from the processing tray is in contact with the top surface of a sheet loaded on the loading tray, a friction occurs between the forward end of a bundle of sheets being ejected and a sheet on the loading tray. Therefore, the bundle of sheets may bend upwards in a convex state in the middle of ejecting, especially if the bundle of sheets comprises thin and frail sheets or larger size of sheets.
According to the present disclosure, this problem may be resolve with a bending restrainer 100 includes a bending restrainer member 120 extending almost parallel to the processing tray 30 with a certain gap so as to cover a portion of the region of the ejecting side of the processing tray 30, thus restraining bending of a bundle of sheets P ejected from the processing tray 30 to the loading tray 11. Such a bending restrainer 100 is provided in the sheet processing apparatus 1 of the present embodiment.
As described above, the sheet processing apparatus 1 in the present embodiment has a configuration in which the bundle of sheets P loaded on the standby tray 26 is dropped to the processing tray 30 as described referring
As illustrated in
The bending restraining member 120 moves between two positions—a horizontal orientation and an inclined orientation—depending on the position of the side aligning plate 38. The horizontal orientation is an orientation when the side aligning plate 38 contacts the side edge of the bundle of sheets P as illustrated in
In contrast, the inclined orientation is an orientation when the side aligning plate 38 is away from the side edge of the bundle of sheets P, as illustrated in
A movement and a functional effect of the bending restraining member 120 is further described with reference to
Upon initiating the ejecting operation of the sheet processing apparatus 1, the side aligning plate 38 migrates toward the inside of the processing tray 30 by a not-shown motor and a driving mechanism, and then stops at the position shown in
Following the dropping of the bundle of sheets P to the processing tray 30, the bundle of sheets P is pressed toward the stoppers 31a, 31b and the ejectors 33a, 33b located at the back of the processing tray 30 and aligned longitudinally. After that, as illustrated in
At this time, the edge plane of the contacting ribs 114 of the supporting member 110, which is protruding from the opening 130 of the side aligning plates 38, also presses the side edges of the bundle of sheets P. The supporting member 110 is rotatably supported by the rotating shaft 112 and attached to the side aligning plate 38. Thus, upon aligning the side, the bending restrainer 100 rotates around the rotating shaft 112 in a direction of the arrow in
Upon ejecting the bundle of sheets P to the loading tray 11, contact between the edge planes of the contacting ribs 114 and the bundle of sheets P is released and the bending restrainer 100 returns from the horizontal orientation to the inclined orientation. A transition from the horizontal orientation to the inclined orientation can be conducted by the weight of the bending restrainer 100 itself. In a preferred configuration, a biasing force of an elastic member is used, so as to prevent an unstable vibration associated with the migration of the side aligning plate 38.
On the other hand, when side aligning by the side aligning plate 38 is conducted, the contacting ribs 114 of the supporting member 110 press the bundle of sheets P, and this pressing force acts against the biasing force of the tension spring 140, The bending restrainer 100 is then rotated clockwise around the rotating shaft 112 and changes the bending restraining member 120 from the inclined orientation to the horizontal orientation. The bending restraining member 120 returns from the horizontal orientation to the inclined orientation by biasing force of the tension spring 140, because pressing force between the contacting rib 114 and the bundle of sheets P no longer acts when the bundle of sheets P is ejected from the processing tray 30 to the loading tray 11.
The side aligning plate 38 returns to the stop position as shown in
Although the inclined orientation and the horizontal orientation of the bending restraining member 120 are switched according to the position of the side aligning plate 38 in the above description, it can be fixed to a horizontal orientation only. In such a case, a stop position of the side aligning plate 38 needs to be further away toward the home position side than the position shown in
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions.
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2012-170734 | Aug 2012 | JP | national |
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Entry |
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Office Action dated Jun. 17, 2014, filed in corresponding Japanese Patent Application No. 2012-170734, with English translation. |
Number | Date | Country | |
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20140035217 A1 | Feb 2014 | US |