Embodiments described herein relate generally to a sheet processing apparatus and a sheet processing method for stapling sheets discharged from an image forming apparatus such as a copying machine, a printer or a multi-function peripheral (MFP).
In recent years, a sheet processing apparatus is adjacent to a latter stage of an image forming apparatus (for example, MFP) in order to finish a sheet afterimage formation. The sheet processing apparatus is called a finisher, and staples or sorts sheets sent from the MFP and discharges.
The finisher includes a lateral alignment plate to control the position of a sheet in a width direction, and sheets are aligned in the width direction, are conveyed to a stapler and are stapled. The lateral alignment plate is used also when sheets are sorted and are discharged. Besides, there is also a case where stapling is desired to be performed by a manual operation.
When stapling is manually performed, a sheet bundle is inserted into the stapler from a sheet discharge port of the finisher, and the stapler is operated. However, in the manual stapling, there is a case where the sheet bundle is not aligned or the position of stapling is shifted, and stapling can not be correctly performed.
According to an aspect of the invention, a sheet processing apparatus includes a processing tray on which a sheet conveyed from an image forming apparatus is placed, a stapler to staple the sheet placed on the processing tray, a sheet discharge section to discharge the stapled sheet from the processing tray to a discharge port, a liftable storage tray on which the sheet discharged from the discharge port is stacked, and a guide material which is provided on the storage tray and guides insertion of the sheet when the sheet is inserted from the discharge port into the stapler and manual stapling is performed.
Hereinafter, a sheet processing apparatus of an embodiment will be described in detail with reference to the drawings. Incidentally, in the drawings, the same portion is denoted by the same reference numeral.
In
A sheet on which an image is formed by the image forming apparatus 100 is conveyed from the image forming apparatus 100 to the finisher 200. The finisher 200 performs finishing on the sheet supplied from the image forming apparatus 100, and performs, for example, stapling, sorting or the like.
A document table is provided on an upper part of a body 1 of the image forming apparatus 100, and an auto document feeder (ADF) 2 is openably and closably provided on the document table. An operation panel 3 is provided on an upper part of the body 1. The operation panel 3 includes an operation section 4 having various keys and a touch panel type display section 5.
A scanner section 6 and a printer section 7 are provided in the inside of the body 1, and plural cassettes 8 containing various sizes of sheets are provided at a lower part of the body 1. The scanner section 6 reads a document sent by the ADF 2 or a document placed on the document table.
The printer section 7 includes a photoconductive drum, a laser and the like, scans and exposes the surface of the photoconductive drum with and to a laser beam from the laser, and forms an electrostatic latent image on the photoconductive drum. A charging device, a developing device, a transfer device and the like are disposed around the photoconductive drum. The electrostatic latent image of the photoconductive drum is developed by the developing device, and a toner image is formed on the photoconductive drum. The toner image is transferred to a sheet by the transfer device. The structure of the printer section 7 is not limited to the foregoing example, and various types are adopted.
A sheet on which an image is formed in the body 1 is conveyed to the finisher 200 by a discharge roller 9. In the example of
The staple unit 10 includes a standby tray 11, processing tray 12 and a stapler 13. The sheet S discharged by the discharge roller 9 of the image forming apparatus 100 is received by an inlet roller 14 provided at a carry-in port of the stapler unit 10. The inlet roller 14 includes an upper roller and a lower roller and is driven by a motor.
A paper feed roller 15 is provided downstream of the inlet roller 14. The sheet S received by the inlet roller 14 is sent to the standby tray 11 through the paper feed roller 15. The paper feed roller 15 includes an upper roller and a lower roller, and the paper feed roller 15 is driven by a motor. The processing tray 12 for stacking the sheet S dropped from the standby tray 11 is disposed below the standby tray 11.
The standby tray 11 stacks the sheet S and has an openable structure. When a specified number of sheets S are stacked, the standby tray 11 is opened, and the sheets S are dropped to the processing tray 12 by their own weight or operation of a drop assist member to forcibly drop. The processing tray 12 supports the sheets S during a period when the stapler 13 staples the sheets S.
The sheets dropped to the processing tray 12 are guided to the stapler 13 by a roller 17 and are stapled. The roller 17 is driven by a motor, and the roller 17 rotates in opposite directions between when the sheets S are guided to the stapler 13 and when the stapled sheets S are discharged.
When sheets are stapled, the plural sheets S dropped from the standby tray 11 to the processing tray 12 are aligned in the vertical direction as the conveying direction, and are aligned in the lateral direction perpendicular to the conveying direction and are stapled. A lateral alignment part 23 is provided to align the sheets S in the lateral direction. The lateral alignment part 23 performs alignment and sorting of the sheets S (the details will be described later). The stapler 13 and the lateral alignment part 23 constitute a finishing section of the staple unit 10, and performs finishing such, as stapling or sorting.
Besides, in order to assist dropping of the sheets to the processing tray 12, a rotatable paddle 18 is provided at a position where the trailing edges of the sheets S drop. The paddle 18 is attached to a rotation shaft, flaps down the sheets S dropped from the standby tray 11 onto the processing tray 12, and sends the sheets S toward the stapler 13.
A stopper 19 to regulate the trailing edge position of the sheets S is provided at the end of the processing tray 12 on the stapler 13 side. Besides, a conveyance belt 20 is provided to convey the sorted or stapled sheets S to the storage tray 81. The conveyance belt 20 is stretched between pulleys 21 and 22, and a pawl member 20a to hook and send the trailing edges of the sheets S is attached to the conveyance belt 20. A mechanism to rotate the pulleys 21 and 22 is omitted.
The conveyance belt 20 rotates in an arrow t direction, so that the sheets are discharged from a discharge port 24 to the storage tray 81. The storage tray 81 is moved up and down by a motor and receives the sheets S. The conveyance belt 20 and the pawl member 20a constitute a sheet discharge section to guide the stapled sheets S to the discharge port 24.
Besides, when the sheets S stacked on the standby tray 11 are discharged to the storage tray 81 without being stapled, the sheets S are not dropped to the processing tray 12 but are discharged by a rotation roller 16. Besides, the sheet S not required to be stapled can also be discharged to the fixed tray 82. A conveyance path is provided to guide the sheet S to the fixed tray 82. A swingable assist arm 25 is attached to an attachment shaft of the upper roller of the paper feed roller 15. The assist arm 25 protrudes to the discharge side of the paper feed roller 15, and presses the sheet to the standby tray 11 so that the trailing edge side of the sheet discharged from the paper feed roller 15 does not rise.
In
The standby tray 11 includes a pair of tray members 11a and 11b, and supports both ends of the sheet S in the width direction. The tray members 11a and 11b can move in the width direction of the sheet S by a motor 28. The lateral alignment part 23 is provided on the processing tray 12. The lateral alignment part 23 includes a pair of lateral alignment plates 23a and 23b provided at both sides of the processing tray 12. The tray members 11a and 11b and the lateral alignment plates 23a and 23b can slide in the width direction of the sheet, and the lateral alignment plates 23a and 23b align the sheets dropped from the tray members 11a and 11b. The lateral alignment plate 23a and 23b move in the direction parallel to the shaft 26 by motors 29a and 29b.
A stand 38 is provided in parallel to the endless belt 35, and a slit 39 is formed in the stand 38. The slit 39 includes a straight portion 391 extending in parallel to the rail 34 and an inclined portion 392. The stapler 13 is rotatably attached to the movement plate 33, and a pin provided at the bottom of the stapler 13 is inserted in the slit 39.
While the movement plate 33 moves in the straight portion 391 of the slit 39, stapling, can be performed on the trailing edge portion (for example, two positions) of the sheet. Besides, when the movement plate 33 is moved to the position of the inclined portion 392 of the slit 39, and the pin reaches the position of the inclined portion 392, the stapler 13 rotates by about 45 degrees, and can staple a corner of the sheet.
Besides, although the finisher 200 can staple the sheets S by the stapler 13, the user uses the stapler 13 and can staple sheets by a manual operation. Hereinafter, called a manual mode.
That is, in the manual mode, as shown in
Incidentally, when the staple button 41 of the operation panel 40 is pressed, the storage tray 81 moves up or down so that the upper surface of the storage tray 81 becomes almost equal to the surface of the processing tray 12. As shown in
In the manual stapling, the sheet bundle T is inserted into the stapler 13 from the discharge port 24 of the finisher. However, in the manual stapling, there is a case where the sheet bundle is not aligned, or the stapled position is shifted, and stapling can not be correctly performed.
In the embodiment, a guide material for positioning is provided on the storage tray 81, and the insertion position of the sheet bundle can be aligned using the guide material, or the positioning and alignment can be performed.
In
When an A5 size sheet bundle T (indicated by a dotted line) is stapled, the sheet bundle T is placed between the guide materials 50 and 52 and is inserted. When stapling is performed at a corner part of a B5 size sheet bundle, the selection button 43 of
For example, when an A4 size sheet bundle T is inserted, the sheet bundle. T is inserted so as to be put between the guide materials 60 and 61. The sheet bundle T is aligned by the guide materials 60 and 61 and is inserted. Besides, when a B5 size sheet bundle T is inserted, the guide material 62 is raised (
For example, when an A4 size sheet bundle T is inserted, the guide materials 70 and 71 are raised, and the sheet bundle T is put between the raised guide materials 70 and 71 and are inserted. The sheet bundle T is aligned by the guide materials 70 and 71 and are inserted. Besides, when a B5 size sheet bundle T is inserted, the guide material 72 (
Besides, the guide material 62 is omitted, and the guide material 61 may be made movable to the guide material 60 side. When the guide material 61 is moved in a direction of moving away from the guide material 60, the A4 size sheet bundle T is put between the guide materials 60 and 61 and can be inserted. Besides, when a B5 size sheet bundle T (dotted line) is inserted, the guide material 61 is moved to the guide material 60 side, and the B5 size sheet bundle T is put between the guide material 60 and the moved guide material 61 and can be inserted. Incidentally, in the structure in which the guide material 61 is moved, the movement distance is the distance previously set according to the sheet size.
Incidentally, although the guide materials 70, 71 and 72 are raised by being pulled by the finger of the user, a push-push type opening and closing mechanism 75 may be used. That is, as shown in
The guide material 70 (71, 72) is locked at a position where it is received in the storage tray 81. When the user presses the guide material 70 (71, 72) from above, the lock is released, and the guide material 70 (71, 72) is rotated and raised by a spring force. Besides, when the raised guide material 70 (71, 72) is again pressed, received in the storage tray 81 and is locked at the received position.
Besides, the push-push type opening mechanism 75 can be used also for the opening and closing of the guide materials 60 and 61.
Incidentally, in the foregoing embodiments, although stapling on the A4 size and the B5 size sheets is described, when stapling is performed on another size of sheet, the stapling can be performed by increasing the number of guide materials. Besides, the marking design of the guide materials 50, 51 and 52, and the shape and size of the guide materials 60, 61 and 62 and the guide materials 70, 71 and 72 are not limited to the illustrated example, and can be modified according to actual conditions.
Besides, when, the size button 42 of the operation panel 40 is pressed, the push-push type opening and closing mechanism 75 is controlled, and one of the corresponding guide materials 70, 71 and 72 may be automatically raised. That is, a release member to release the lock of the push-push type opening and closing mechanism 75 is provided, and control is made such that when the size button 42 is pressed, the lock of the corresponding guide material 70, 71 or 72 is released and it is raised.
The operation panel 3 includes the plural keys 4 and the display section 5 used also as a touch panel, and can give various instructions for image formation. For example, the instruction of the number of copies is performed using the key 4, and the instructions of the sheet size, sheet type, punching, and stapling are performed b operating the touch panel of the display section 5.
A finisher control section 201 controls the operation of the finisher 200 (staple unit 10) and the operation of sheet discharge. The finisher control section 201 is connected to the main control section 101, transmits and receives information to and from the main control section 101, and the image forming apparatus 100 and the finisher 200 operate in cooperation with each other.
When the staple button 41 of the operation panel 40 is pressed in the manual mode, the finisher control section 201 drives the motor 83 to move the storage tray 81 up and down, and controls so that the height of the storage tray 81 is equal to the height of the processing tray 12. When the instructions of the sheet size and staple position are given from the operation panel 40, the position of the stapler 13 is controlled and stapling is performed.
In the embodiments as described above, when stapling is performed in the manual mode, the sheet bundle can be inserted at the correct position toward the stapler, and a variation in the staple position can be prevented. Besides, the sheet bundle can be aligned by the guide materials and can be inserted.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the invention. Indeed, the novel apparatus and methods described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the apparatus and methods described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions.
This application is based upon and claims the priority of U.S. Provisional Application No. 61/235,301, filed on Aug. 19, 2009, the entire contents of which are incorporated herein by reference.
Number | Date | Country | |
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61235301 | Aug 2009 | US |