Patent Application
20120321414
1. Field of the Invention
The present invention relates to sheet processing apparatuses that perform processing on sheet bundles, and particularly, to a sheet processing apparatus that deforms a folded spine of a booklet, which is made by folding a predetermined number of stacked sheets, so as to enhance stackability and to improve the appearance of the booklet.
2. Description of the Related Art
Generally, when a bundle of 20 or more stacked sheets is folded, a booklet with a curved finish at the folded section is often made. Because such a booklet is insufficiently folded, the open side thereof opposite the folded section tends to open undesirably, resulting in a poor external appearance.
In order to solve this problem, a method and an apparatus for squaring the spine of the folded section (folded spine or back) of such a booklet as an example of a deformation process are provided (see U.S. Pat. No. 6,692,208). By performing such a deformation process on the folded spine of the booklet, the booklet can be tightly folded, making the open side of the booklet less likely to open undesirably and thus providing a booklet with a good appearance.
The configuration of a sheet processing apparatus of related art will be described with reference to
First, as shown in
The term “squaring” refers to a process of angularly deforming the folded spine having a curved shape.
However, because the folded spine of the booklet protruding from the gripping portions 702 and 703 is pressed, edges 709a and 709b of the squared folded spine protrude outward in the thickness direction, as shown in
Since the entire folded spine of the booklet protruding from the gripping portions 702 and 703 is subjected to the deformation process, a folded spine 709c of sheets in the central section of the booklet, which do not need to be squared, becomes undesirably deformed if the folded spine 709c protrudes from the gripping portions 702 and 703.
In the present invention, the folded spine can be deformed (squared) into a shape that exhibits a good appearance.
The present invention provides a sheet processing apparatus that includes a holding unit that holds a booklet made of a folded sheet, the holding unit having a pair of opposing holding members that nips the booklet, and a pressing member that comes into pressure contact with a folded spine of the booklet held by the holding unit so as to deform the folded spine. The pressing member deforms the folded spine of the booklet by entering into a gap between the pair of holding members and coming into pressure contact with the folded spine. The pair of holding members includes a regulating portion that regulates the folded spine of the booklet so that the folded spine of the booklet to be deformed by the pressing member is prevented from deforming to a thickness that exceeds a thickness of the booklet nipped and held by the pair of holding members.
According to the present invention, since the pressing member enters into the gap between the pair of holding members holding the booklet so as to come into pressure contact with the folded spine, the folded spine can be deformed into a shape that exhibits a good appearance, and good stackability can be ensured since deformation of the folded spine in the thickness direction is minimized.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Embodiments of the present invention will be described in detail below with reference to the drawings.
A document is conveyed to a reading position by the document feeder portion 100, and image data of the document read at the reading position by the image reader portion 200 undergoes predetermined image processing before being sent to an exposure control portion 110. The exposure control portion 110 outputs a laser beam in accordance with an image signal. The output laser beam is emitted onto a photosensitive drum 111 while being scanned by a polygonal mirror 110a. An electrostatic latent image according to the scanned laser beam is formed on the photosensitive drum 111.
The electrostatic latent image formed on the photosensitive drum 111 is developed and made visible into a toner image by a developing unit 113 that constitutes an image forming portion 1003 together with the photosensitive drum 111 and a transfer portion 116, to be described below. On the other hand, a recording sheet (simply referred to as “sheet” hereinafter) is conveyed to the transfer portion 116 from any one of cassettes 114 and 115, a manual feeder portion 125, and a duplex conveying path 124 that constitute a sheet feeding portion 1002. Then, the visible toner image is transferred onto the sheet at the transfer portion 116. The sheet after the transfer process undergoes a fixing process at a fixing portion 117.
The sheet passing through the fixing portion 117 is temporarily guided to a path 122 by a switch member 121 and is switched back after the trailing edge of the sheet passes the switch member 121 so as to be conveyed to an eject roller 118 by the switch member 121. The eject roller 118 ejects the sheet from the printer portion 300. Thus, the sheet can be ejected from the printer portion 300 in a state where the surface thereof having the toner image is faced down. This will be referred to as “inverted ejection”.
As mentioned above, by ejecting the sheet faced down, the page order of sheets to be ejected can be collated when, for example, performing an image forming process using the document feeder portion 100 or performing an image forming process for image data from a computer.
Furthermore, when performing an image forming process on both sides of a sheet, the sheet is guided straight from the fixing portion 117 to the eject roller 118, is switched back immediately after the trailing edge of the sheet passes the switch member 121, and is guided to the duplex conveying path by switching the switch member 121.
Next, the configuration of the finisher 500 will be described with reference to
The finisher 500 is configured to perform sheet processing, which includes receiving sheets conveyed from the printer portion 300 by the eject roller 118 and aligning and binding the sheets into a single sheet bundle, stapling the sheet bundle, sorting the sheets, and non-sorting.
Referring to
Next, the configuration of the saddle-binding portion 800 will be described.
A sheet whose conveying direction is switched towards the saddle-binding portion 800 by a switch member 514 provided at an intermediate section of the lower ejection path 522 travels through a saddle ejection path 523 so as to be sent to the saddle-binding portion 800. The conveyed sheet is delivered to a pair of saddle entrance rollers 801. In accordance with the sheet size, the entrance for the sheet is selected by a switch member 802 driven by a solenoid, and the sheet is delivered into an accommodating guide 803 of the saddle-binding portion 800. The delivered sheet is further conveyed by a sliding roller 804 until the leading edge thereof comes into contact with a movable sheet-positioning member 805. The pair of saddle entrance rollers 801 and the sliding roller 804 are driven by a driving motor M1.
A stapler 820 is provided at an intermediate position of the accommodating guide 803. The stapler 820 is divided into two components disposed facing each other with the accommodating guide 803 therebetween. The two components are a driver 820a that pierces a sheet with a staple and an anvil 820b that bends the pierced staple.
During a sheet conveying process, the aforementioned sheet-positioning member 805 causes a midsection of a sheet in the conveying direction to stop at a position aligned with the binding position of this stapler 820. The sheet-positioning member 805 is movable by being driven by a driving motor M2 and changes its position in accordance with the sheet size.
A pair of folding rollers 810a and 810b is provided on the downstream side of the stapler 820, and a thrusting member 830 constituting a folding unit together with the pair of folding rollers 810a and 810b is provided at a position facing the pair of folding rollers 810a and 810b. This thrusting member 830 has a home position at a position receded from the accommodating guide 803. When driven by a driving motor M3, the thrusting member 830 thrusts an accommodated sheet bundle into a nip between the folding rollers 810a and 810b so as to fold the sheet bundle.
Subsequently, the thrusting member 830 returns to its home position. A force F1 sufficient for giving the sheet bundle a fold line is applied between the folding rollers 810a and 810b by a spring (not shown). The sheet bundle given a fold line (folded sheet bundle) is ejected to a conveyor tray 670 via a first pair of folding conveying rollers 811a and 811b and a second pair of folding conveying rollers 812a and 812b.
Forces F2 and F3 sufficient for conveying and holding the folded sheet bundle are also applied to the first pair of folding conveying rollers 811 and the second pair of folding conveying rollers 812, respectively. The pair of folding rollers 810, the first pair of folding conveying rollers 811, and the second pair of folding conveying rollers 812 are rotated at a uniform rate by a single driving motor M4.
When a sheet bundle bound by the stapler 820 is to be folded, the sheet-positioning member 805 is lowered after the stapling process by a predetermined distance from the position at the time of the stapling process so that the stapled position of the sheet bundle is aligned with the nip position of the pair of folding rollers 810. Thus, the sheet bundle can be folded along the stapled position thereof.
A pair of alignment plates 815 each have a surface extending externally around the outer surfaces of the pair of folding rollers 810a and 810b and protruding into the accommodating guide 803, and is configured to align the sheets accommodated in the accommodating guide 803. The alignment plates 815 are moved toward each other for sandwiching the sheets therebetween by being driven by a driving motor M5 so as to position the sheets in the width direction thereof.
With the saddle-binding portion 800 having the above-described configuration, a folded sheet bundle (referred to as “booklet” hereinafter) is formed.
Next, the squaring device 600 that performs a squaring (deformation) process by angularly deforming the spine of a folded section (referred to as “folded spine” hereinafter) of a booklet. The squaring device 600 is positioned downstream (left side in the drawings) of the saddle-binding portion 800.
At the outer side of the lower conveying belt 611, two side guides 612 are disposed on opposite sides thereof. The pair of side guides 612 moves in the width direction of the booklet that is orthogonal to the conveying direction thereof so as to correct the position of the booklet in the width direction. A holding guide 614 that prevents the booklet from opening is provided on the upper side of the pair of side guides 612 and functions as a guide for smoothly delivering the booklet downstream in the conveying direction.
Furthermore, conveying claws 613 that move parallel to the lower conveying belt 611 are disposed on opposite sides of the lower conveying belt 611. The conveying claws 613 move forward and backward together with the lower conveying belt 611 at substantially the same speed in the conveying direction. If a slippage occurs between the lower conveying belt 611 and the booklet, the conveying claws 613 come into contact with the trailing edge of the booklet so as to reliably push the trailing edge of the booklet downstream. The lower conveying belt 611, the pair of side guides 612, and the conveying claws 613 are actuated by being driven by a driving motor SM1, a driving motor SM2, and a driving motor SM3, respectively.
Reference numeral 620 denotes an entrance conveying portion that includes a lower conveying belt 621 and an upper conveying belt 622 for receiving the booklet from the receiving portion 610 and conveying the booklet downstream in the conveying direction. The upper conveying belt 622 is pivotable about a support shaft 623 in accordance with the thickness of the booklet and is pressed towards the lower conveying belt 621 by a spring (not shown). The lower and upper conveying belts 621 and 622 are driven by a driving motor SM4.
Reference numeral 615 denotes an entrance detection sensor configured to detect that the booklet is received from the saddle-binding portion 800 and is on the lower conveying belt 611. Reference numeral 616 denotes an exit detection sensor that detects a booklet and generates an input signal for actuating the pair of side guides 612 and the conveying claws 613.
Reference numeral 625 denotes a deformation processing portion including a holding unit 630 that holds the folded section of the booklet by sandwiching the folded section from above and below and a squaring unit 640 that positions the folded spine of the booklet and comes into pressure contact with the folded spine.
The holding unit 630 serving as a holding unit is made up of an upper unit that moves vertically and a lower holding plate 631 facing the upper unit and fixed to a frame. The upper unit includes a firm holding base 632 that moves vertically via link members 636, 637, and 638 by being driven by a driving motor SM5 and an upper holding plate 633 linked to the holding base 632 with a slidable link member 634, and a compression spring 635 is disposed around the outer periphery of the slidable link member 634.
The lower and upper holding plates 631 and 633 serving as a pair of holding members have opposing holding surfaces that are parallel to each other. When the holding base 632 is at an upper position, the booklet is conveyed into a space between the opposing holding surfaces. When the holding base 632 is at a lower position, the compression spring 635 that expands and contracts in accordance with the thickness of the booklet causes the holding surfaces of the lower holding plate 631 and the upper holding plate 633 to securely nip and hold the booklet. Because the holding surfaces of the lower and upper holding plates 631 and 633 for the booklet are smooth surfaces without any protrusions, the booklet is prevented from receiving pressing marks when the booklet is nipped and held by these surfaces. Reference numeral 639 denotes an upper-dead-center detection sensor that detects that the holding base 632 is at the upper position. Reference numeral 681 denotes a thickness detection sensor that serves as a thickness detecting portion and detects the thickness of the booklet by detecting the position of the upper holding plate 633 when the booklet is in a held state.
Next, the squaring unit 640 will be described with reference to
The squaring unit 640 includes a movable unit 656a supported in a movable manner in the direction indicated by an arrow A in
The movable unit 656a has a movable base 641a, and a switch unit 657 is slidably supported by sliding shafts 646 and 647 fixed to the movable base 641a. The switch unit 657 can be moved by a sliding screw 645 and a driving motor SM8 in the direction of an arrow B in
The stopper 649a works in conjunction with a stopper 649b, to be described later, to serve as a positioning member that positionally sets the conveyed booklet at the squaring (deformation) position by allowing the folded spine thereof to abut on the stoppers.
The first pressing member 650 and the second pressing member 651 are pressing members that square the curve-shaped folded spine of the booklet by coming into pressing with the folded spine so as to angularly deform the folded spine. The two pressing members 650 and 651 have different pressing widths in the thickness direction of the booklet when coming into pressure contact with the folded spine. A selective switching operation between the first pressing member 650 and the second pressing member 651 is performed by moving the switch unit 657 in the direction of the arrow B in
The switch unit 657 serving as a switch member is provided with a reference-position detection sensor 659 serving as a detecting portion. Based on a detection result of the reference-position detection sensor 659, a reference position when the switch unit 657 moves in the direction of the arrow B is determined.
The squaring unit 640 further includes a movable unit 656b supported in a movable manner in the direction indicated by the arrow A in
The movable unit 656b has a movable base 641b. A support shaft 648b is rotatably attached to the movable base 641b. A stopper 649b serving as a positioning member is fixed to the support shaft 648b. The stopper 649b works in conjunction with the stopper 649a to serve as a positioning member that positionally sets the conveyed booklet at the squaring position by allowing the folded spine thereof to abut on the stoppers. The position of the folded spine of the booklet positioned by the stoppers 649a and 649b is a position inside between the lower holding plate 631 and the upper holding plate 633, serving as a pair of holding members that constitute a holding unit, by a predetermined distance from ends of the pair of holding members.
The movable unit 656a and the movable unit 656b respectively have reference-position detection sensors 658a and 658b. Based on detection results of the reference-position detection sensors 658a and 658b, reference positions when the movable unit 656a and the movable unit 656b move in the direction of the arrow A are determined.
The stoppers 649a and 649b, the first pressing member 650, and the second pressing member 651 are all disk-shaped and have dimensional relationships as shown in
The stoppers 649a and 649b have a height H1 that is higher than the thickness of a conveyed booklet so that a folded spine of a booklet with a maximum processible thickness can be positioned without passing over the stoppers.
In this embodiment, a booklet that can be made in the saddle-binding portion 800 includes a booklet made by half-folding a single sheet or up to 25 sheets. A booklet made by half-folding one to 10 sheets is not subjected to a squaring process, whereas a booklet made by half-folding 11 to 25 sheets is subjected to a squaring process.
The reason for this is that a booklet made by half-folding one to 10 sheets has a small thickness and it is thus difficult to ensure a deformation area (pressing amount) when the folded spine is to be squared, and that there would be no particular change in the degree of opening of the open side of the booklet even if the booklet were to be squared. In this case, the term “deformation area (pressing amount)” refers to an area extending from the tip of the folded spine prior to the deformation process to a smooth surface of the folded spine to be obtained after the deformation process.
Although a squaring (deformation) process is selectively performed on a booklet made by half-folding 11 to 25 sheets, the squaring process is performed in accordance with the thickness of the booklet being processed. As shown in
Referring to
The diameter D1 of the stoppers 649a and 649b, a diameter D2 of the first pressing member 650, and a diameter D3 of the second pressing member 651 have the relationship: D1<D2<D3. When using the first pressing member 650 for performing the squaring process on a relatively thin booklet, the deformation area (pressing amount) is set as P2=(D2−D1)/2. Specifically, the deformation area (pressing amount) by the first pressing member 650 is an area extending from the position of the tip of the folded spine positioned by the stoppers 649a and 649b to a smooth surface of the folded spine to be obtained after the deformation process by the first pressing member 650.
On the other hand, when using the second pressing member 651 for performing the squaring process on a thick booklet, the deformation area (pressing amount) is set as P3=(D3−D1)/2, and the deformation area (pressing amount) for the thick booklet is set greater than that for the relatively thin booklet (P2<P3). Specifically, the deformation area (pressing amount) by the second pressing member 651 is an area extending from the position of the tip of the folded spine positioned by the stoppers 649a and 649b to a smooth surface of the folded spine to be obtained after the deformation process by the second pressing member 651.
Accordingly, a deformation area (pressing amount) when performing a squaring (deformation) process is set on the basis of the diameter of the pressing members but not on the basis of the position of the folded spine positioned by the stoppers. The first pressing member 650 and the second pressing member 651 move inward by a predetermined distance from the ends of the lower holding plate 631 and the upper holding plate 633 so as to come into pressure contact with the folded spine of the booklet. In this embodiment, the holding surfaces of the lower and upper holding plates 631 and 633 in the deformation areas P2 and P3 do not abut on the folded spine of the booklet before the pressing members 650 and 651 come into pressure contact with the folded spine of the booklet. When the pressing members 650 and 651 come into pressure contact with the folded spine of the booklet, the folded spine of the booklet not in abutment with the holding surfaces of the lower and upper holding plates 631 and 633 begins to deform. However, the holding surfaces of the lower and upper holding plates 631 and 633 inhibit deformation that exceeds the gap between the holding surfaces, that is, the thickness of the booklet held by the lower and upper holding plates 631 and 633. In this case, the holding surfaces of the lower and upper holding plates 631 and 633 in the deformation areas P2 and P3 function as regulating portions for regulating deformation of the folded spine in the thickness direction of the booklet. In this manner, deformation of the folded spine in the thickness direction is limited within the gap between the holding surfaces, thereby improving stackability.
Although the regulating portions of the lower and upper holding plates 631 and 633 are set as smooth regulating surfaces that are parallel to each other and extend continuously from the holding surfaces of the lower and upper holding plates 631 and 633 in this embodiment, the regulating portions do not necessarily have to be parallel to each other so long as they are capable of inhibiting deformation that exceeds the thickness of the booklet. Moreover, the regulating surfaces do not necessarily have to extend continuously from the holding surfaces of the lower and upper holding plates 631 and 633, and may be provided as separate components.
By sliding the movable units 656a and 656b, the stoppers 649a and 649b, the first pressing member 650, and the second pressing member 651 can move back and forth in the direction of the arrow A in
When the movable unit 656a is positioned outside the holding plates 631 and 633 in the width direction, the pressing member to be inserted between the holding surfaces of the lower and upper holding plates 631 and 633 can be switched by sliding the switch unit 657 in the axial direction. When a booklet delivered from the entrance conveying portion 620 is to be positioned at the holding unit 630, the stoppers 649a and 649b enter into the gap between the holding surfaces of the lower and upper holding plates 631 and 633 so as to abut on and position the folded spine of the booklet.
Although the folded spine is positioned where it does not protrude from the ends of the lower and upper holding plates 631 and 633 in this embodiment, the positioning of the folded spine is not limited. The advantages of the present invention can still be achieved so long as the deformation process is performed while deformation of the booklet in the thickness direction is regulated by the holding portions of the lower and upper holding plates 631 and 633 so that the folded spine after the deformation process is prevented from protruding from the ends of the lower and upper holding plates 631 and 633. In other words, the folded spine before the deformation process may be positioned where it protrudes from the ends of the lower and upper holding plates 631 and 633.
The abutment positions are located within the width of the booklet and are symmetrical to each other with respect to the center of the booklet in the width direction (
As mentioned above, the stoppers 649a and 649b are given a height (pressing width) that is higher than the thickness of a booklet so that a folded spine of a booklet with a maximum processible thickness can abut on and be positioned by the stoppers. Therefore, when the stoppers 649a and 649b are positioned between the lower and upper holding plates 631 and 633, the upper holding plate 633 is incapable of holding the booklet.
When the vicinity of the folded spine of the booklet is to be nipped and held by the holding unit 630, the stoppers 649a and 649b are moved outside the lower and upper holding plates 631 and 633 in the width direction after the booklet is set in position, as shown in
Subsequently, as shown in
Subsequently, the booklet having undergone the squaring process is conveyed downstream in the conveying direction, as shown in
Since the folded spine is pressed and deformed in a state where the folded section of the booklet is held by the lower and upper holding plates 631 and 633 without protruding therefrom, the pressed folded section of the booklet is prevented from widening outward in the thickness direction and the width of the squared spine is prevented from becoming larger than the thickness of the booklet. In addition, since the booklet is prevented from being crushed as a result of receiving an excessive pressing force, the sheets in the central section of the booklet, which do not need to be squared, are prevented from being deformed.
Furthermore, since the folded section of the booklet does not protrude from the downstream ends of the lower and upper holding plates 631 and 633, the deformed folded section of the booklet is prevented from coming into contact with the angular edges of the lower and upper holding plates 631 and 633 when the folded section is pressed by the pressing member, thereby preventing the booklet from receiving pressing marks. Moreover, since the holding surfaces of the lower and upper holding plates 631 and 633 that hold the booklet are smooth surfaces without any protrusions, the booklet is prevented from receiving pressing marks when the booklet is nipped and held by these surfaces. In addition, since a uniform pressing force can be sequentially applied to the folded spine of the booklet by using the rotatable pressing member for pressing the folded section, a booklet with a smooth finish can be made.
Reference numeral 660 in
Reference numeral 670 denotes a conveyor tray onto which the booklet ejected from the exit conveying portion 660 is stacked. The lower surface of the conveyor tray 670 is provided with a conveyor belt 671 that moves in the conveying direction by being driven by a driving motor SM10 and that moves repeatedly by a predetermined amount every time a booklet is ejected so as to allow the booklet to be stacked thereon. An ejection detection sensor 664 is provided for detecting that a booklet is ejected from the exit conveying portion 660.
The operating portion 1 includes a plurality of keys for setting various functions related to image formation and a display portion for displaying the set modes. The operating portion 1 outputs a key signal corresponding to a key operation performed by a user to the CPU circuit portion 150 and displays corresponding information based on the signal from the CPU circuit portion 150 on the display portion.
A RAM 152 is used as an area for temporarily holding control data as well as a work area for calculations related to control. The external I/F 203 serves as an interface between the copying apparatus 1000 and an external computer 204 and develops print data from the computer 204 into a bit-mapped image, and outputs the image to the image-signal control portion 202 as image data. A document image read by the image reader portion 200 is output from the image-reader control portion 201 to the image-signal control portion 202. The printer control portion 301 outputs the image data from the image-signal control portion 202 to the exposure control portion 110.
Based on the above-described configuration, the operation of each component during the squaring (deformation) process performed in the squaring device 600 according to the present invention will now be described together with the movement of the booklet.
First, when a saddle-binding mode is selected in the operating portion 1, selection of whether or not to set a squaring mode can be performed.
If the squaring mode is not selected, a saddle-bound booklet made at the saddle-binding portion 800 is ejected onto the conveyor tray 670 via the lower conveying belt 611, the conveying claws 613, the entrance conveying portion 620, and the exit conveying portion 660. In this case, the pair of side guides 612, the upper holding plate 633, the movable units 656a and 656b are moved to where they do not block the conveying path.
The operation to be performed when the squaring mode is selected will be described in detail below.
Referring to
If the number of sheets in the booklet is smaller than or equal to 10 sheets and the squaring-OFF mode is selected, the operation proceeds to the flow chart shown in
In step S21, the pair of side guides 612 disposed on opposite sides of the conveying path of the receiving portion 610 moves to a standby position in accordance with the booklet size. When booklet ejection notification is received from the saddle-binding portion 800 in step S22, the lower conveying belt 611 is rotated by the driving motor SM1 in step S23 so as to convey the booklet. After the entrance detection sensor 615 and the exit detection sensor 616 detect a sheet bundle in steps S24 and S25, the conveying process is temporarily stopped in step S26. Subsequently, the pair of side guides 612 performs an alignment process by being driven by a driving motor SM12 in step S27.
Then, the driving motor SM4 drives the entrance conveying portion 620 and the exit conveying portion 660 in step S28, and the conveying claws 613 and the lower conveying belt 611 disposed at the upstream side of the receiving portion 610 resume the conveying process for the booklet in step S29. The conveying claws 613 are driven by the driving motor SM3. Subsequently, the exit detection sensor 616 detects ejection of the booklet in step S30, and the conveying claws 613 recede upstream in step S31.
The booklet conveyed by the entrance conveying portion 620 and the exit conveying portion 660 is ejected onto the conveyor tray 670 and is detected to be in an ejected state by the ejection detection sensor 664 in step S32. In step S33, the driving of the entrance conveying portion 620 and the exit conveying portion 660 is stopped. Booklets ejected onto the conveyor tray 670 are sequentially stacked one on top of the other. In step S34, if an ejected booklet is not the last booklet, the operation returns to step S21, whereas if an ejected booklet is the last booklet, the job ends in step S35.
On the other hand, if the number of sheets in the booklet is greater than or equal to 11 sheets and the squaring-ON mode is selected, the operation proceeds to the flow chart shown in
First, in step S51, the pair of side guides 612 disposed on opposite sides of the conveying path of the receiving portion 610 moves to the standby position in accordance with the booklet size, and the movable units 656a and 656b switched to the stopper 649a by the switch unit 657 move to a regulating position. A regulating position varies depending on the size of the booklet and is a position where the stoppers 649a and 649b do not rotate when the folded spine of the booklet abuts thereon so that parallelism of the folded spine of the booklet with respect to the moving direction of the movable units 656a and 656b is maintained.
When booklet ejection notification is received from the saddle-binding portion 800 in step S52, the lower conveying belt 611 is rotated by the driving motor SM1 in step S53 so as to convey the booklet. After the entrance detection sensor 615 and the exit detection sensor 616 detect a sheet bundle in steps S54 and S55, the conveying process is temporarily stopped in step S56. Subsequently, the pair of side guides 612 performs an alignment process by being driven by the driving motor SM12 in step S57.
Then, the driving motor SM4 drives the entrance conveying portion 620 and the exit conveying portion 660 in step S58, and the conveying claws 613 and the lower conveying belt 611 disposed at the upstream side of the receiving portion 610 resume the conveying process for the booklet in step S59. The conveying claws 613 are driven by the driving motor SM3, and when the exit detection sensor 616 detects ejection of the booklet in step S60, the conveying claws 613 recede upstream in step S61.
When the booklet conveyed by the entrance conveying portion 620 is detected by the positioning detection sensor 626 in step S62, the driving of the entrance conveying portion 620 is stopped in step S63. In this case, the folded spine of the booklet abuts on the stoppers 649a and 649b, as shown in
Subsequently, in step S64, the movable units 656a and 656b move from between the lower and upper holding plates 631 and 633 to respective standby positions outside the lower and upper holding plates 631 and 633 in the width direction. In step S65, the holding base 632 is moved to the lower position by the driving motor SM5, causing the booklet to be nipped and held by the lower and upper holding plates 631 and 633.
Subsequently, the position of the upper holding plate 633 nipping and holding the booklet is detected by the thickness detection sensor 681 in step S66, whereby the thickness of the booklet is measured. In step S67, if the detection result obtained by the thickness detection sensor 681 ranges from T2 to T3, the first pressing member 650 is selected, whereas if the detection result ranges from T4 to T5, the second pressing member 651 is selected. Then, the movable unit 656a is moved in step S68 so as to square the folded spine of the booklet.
Since the folded spine of the booklet is held within the lower and upper holding plates 631 and 633 in this manner, pressing marks are prevented from being formed on the front and back covers of the booklet by the holding plates 631 and 633 when the folded spine is being squared.
Furthermore, since the folded spine is surrounded by the lower and upper holding plates 631 and 633 and the pressing member 650 or 651, the folded spine is prevented from receiving an excessive pressing force, and a smooth surface (back) with a width substantially equal to the thickness of the booklet is formed on the folded spine. Consequently, the sheets in the central section of the booklet are prevented from being deformed so that a booklet with a good appearance can be made.
When the movement of the movable unit 656a is completed, the holding base 632 moves to the upper position in step S69, causing the lower and upper holding plates 631 and 633 to move away from each other. Subsequently, as shown in
Although a booklet to be made in the saddle-binding portion 800 in the above embodiment is described as being a booklet made by half-folding a single sheet or up to 25 sheets as an example, the number of sheets can be changed depending on the performance of the saddle-binding portion 800.
Furthermore, although a booklet to be squared is described as being a booklet made by half-folding 11 or more sheets as an example, the number of sheets should not limit the present invention and may be changed in accordance with the basis weight or the thickness of the medium.
Although a squaring process is implemented by switching between pressing members with two kinds of heights (pressing widths) and different diameters depending on the thickness of a booklet to be squared in the above description, three or more kinds of pressing members with even more various dimensional features may be used.
Furthermore, although the operation in the above embodiment is performed on a case-by-case basis by detecting the thickness of a booklet using a sensor, the operation may performed on a case-by-case basis in accordance with a condition for determining the thickness of the booklet, such as the basis weight of the medium, the thickness thereof, and the number of sheets.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2009-063013 | Mar 2009 | JP | national |
| 2009-207096 | Sep 2009 | JP | national |
This application is a continuation of U.S. patent application Ser. No. 12/721,467 filed Mar. 10, 2010, which claims the benefit of Japanese Patent Application No. 2009-063013 filed Mar. 16, 2009 and No. 2009-207096 filed Sep. 8, 2009, which are hereby incorporated by reference herein in their entirety.
| Number | Date | Country | |
|---|---|---|---|
| Parent | 12721467 | Mar 2010 | US |
| Child | 13598167 | US |
