1. Field of the Invention
The present invention relates to a sheet processing apparatus for performing processing on sheets and to an image forming apparatus equipped with this sheet processing apparatus. In particular, the present invention relates to a sheet processing apparatus which is endowed with a staple processing function for stapling an intermediate portion of a sheet bundle and which realizes a reduction in size through dimensional reduction in the height direction and the horizontal direction.
2. Related Background Art
Conventionally, there exists, for example, a sheet processing apparatus which staples sheets in the form of a bundle. This sheet processing apparatus is capable of a processing (so-called saddle stitching) in which sheets in the form of a bundle are stapled at the intermediate portion thereof and folded into a booklet. Such a sheet processing apparatus may be provided in the apparatus main body of an image forming apparatus as a component of the image forming apparatus (See JP 2000-153947 A).
That is, in the conventional sheet processing apparatus 901, sheets successively received from an apparatus main body 903 of an image forming apparatus 902 are stacked on a saddle stitching tray 910 formed as a substantially straight, steep slope, and are received by a stopper 911 to be formed into a bundle. Then, the sheet processing apparatus 901 performs width alignment on the sheets P by a width alignment device (not shown) before stapling the sheet bundle at two positions near the center thereof by an intermediate portion stapler unit 912. Thereafter, the sheet processing apparatus 901 moves the stopper 911, and causes the stapled portion of the sheet bundle to face the nip of a sheet folding roller pair 914 and a sheet thrusting plate 913. Then, the sheet processing apparatus 901 thrusts the stapled portion of the sheet bundle with the sheet thrusting plate 913, and feeds the sheet bundle to the nip of the sheet folding roller pair 914, folding the sheet bundle into two while nipping and conveying it by the sheet folding roller pair 914. Finally, the sheet processing apparatus 901 discharges the sheet bundle onto a sheet stacking portion 905 by a sheet discharging roller pair 915. In this way, the conventional sheet processing apparatus 901 shown in
Further, the conventional sheet processing apparatus 901 successively receives, on an intermediate tray 906, sheets P with images formed on one or both sides thereof in the apparatus main body 903 of the image forming apparatus 902, and, while doing so, performs width alignment on the sheets by a width alignment device 907 to form them into a bundle. Thereafter, the sheet processing apparatus 901 staples an end portion of the sheet bundle by an end stapler unit 908, and discharges the sheet bundle onto a sheet stacking portion 904 by a sheet discharging roller pair 909. In this way, the conventional sheet processing apparatus 901 shown in
That is, in
The sheet bundle thus stapled is pressed against a swinging roller 948 mounted to a swinging arm 949 swingable in the direction indicated by the arrow A and in a direction opposite thereto, and is conveyed in the direction indicated by the arrow B through rotation of the swinging roller 948. Finally, the sheet bundle is discharged onto a discharge tray 961. When the sheet bundle is discharged onto the discharge tray 961, the swinging arm 949 returns to the position indicated by a chain double-dashed line in the drawing to make itself ready for next processing. When no stapling is effected in the above-described processing, the sheets, not stapled together, are discharged one by one onto the discharge tray 961 and stacked thereon.
In the sheet processing apparatus 901 shown in
On the other hand, the sheet processing apparatus 925 shown in
It is an object of the present invention to provide a sheet processing apparatus which can perform stapling to staple an intermediate portion of a sheet bundle and which can achieve a reduction in size through restraining dimensional increase in the height direction and the horizontal direction with respect to the sheet conveying direction, thus allowing installation, for example, between the image forming means and the image reading means of an image forming apparatus.
It is another object of the present invention to provide an image forming apparatus equipped with a sheet processing apparatus which can perform stapling to staple an intermediate portion of a sheet bundle and which can achieve a reduction in size through restraining dimensional increase in the height direction and the horizontal direction with respect to the sheet conveying direction, making it possible to achieve an improvement in terms of sheet processing function without involving an increase in footprint.
To achieve the above objects, according to the present invention, there is provided a sheet processing apparatus including: a stacking portion on which sheets are stacked; a conveying portion which conveys a sheet or a sheet bundle stacked on the stacking portion; a curved guide path which is arranged on the downstream side of the stacking portion with respect to the sheet conveying direction and which guides the sheet or the sheet bundle conveyed by the conveying portion with downward curving; and a folding device which is arranged in the curved guide path and which folds the sheet or the sheet bundle, in which a sheet stacking surface of the stacking portion is set to be lower on the upstream side than on the downstream side with respect to the sheet conveying direction, and the curved guide path has an extended portion extending to a position under the stacking portion.
Further, to achieve the above objects, according to the present invention, there is provided, an image forming apparatus including an image forming means for forming an image on a sheet, and a sheet processing apparatus for performing processing on a sheet with an image formed thereon by the image forming means, in which the sheet processing apparatus is the sheet processing apparatus as described above.
In the sheet processing apparatus of the present invention, a sheet bundle stacked on a stacking portion whose sheet stacking surface is set to be lower on the upstream side than on the downstream side with respect to the sheet conveying direction, is folded by a folding device in a curved guide path downwardly curved on the downstream side of the stacking means with respect to the sheet conveying direction, which means the folding device is arranged below the stacking portion, so that, as compared with the conventional art, while endowed with a saddle stitch binding function, it is possible to achieve a reduction in the dimension in the height direction of the apparatus and a reduction in the horizontal dimension of the apparatus in the sheet conveying direction. Further, due to the fact that the sheet stacking surface of the stacking means is set to be lower on the upstream side than on the downstream side with respect to the sheet conveying direction, the stacking portion is inclined compared to the horizontal position, whereby the length of the stacking surface in the sheet conveying direction is much larger, making it possible to achieve a reduction in the horizontal dimension of the apparatus with respect to the sheet conveying direction. Further, there is provided, on the downstream side of the curved guide path with respect to the sheet conveying direction, an extended portion extending to a position under the stacking portion, so that it is also possible for the apparatus to be applied to a large format sheet without involving an increase in the horizontal dimension in the sheet conveying direction.
The image forming apparatus of the present invention is equipped with a small sheet processing apparatus which is short in the height direction and in the horizontal direction, so that, when the sheet processing apparatus is provided on the image forming apparatus, it is possible to enhance the sheet processing function without involving an increase in footprint.
In the following, an image forming apparatus and a sheet processing apparatus according to an embodiment of the present invention will be described with reference to the drawings.
(Image Forming Apparatus)
A color copying machine as an image forming apparatus will be described with reference to
Mentioned sequentially from below, a color copying machine 30 has an apparatus main body 31, a sheet processing apparatus 1, an image reading device 36, and an original supply apparatus 35. The original supply apparatus 35 supplies originals automatically to the image reading device 36. The image reading device 36 as the reading means reads an original supplied by the original supply apparatus 35, or an original placed on an original plate 15 by the user by opening the image reading device 36 rearwards. It is not always necessary to provide the image reading device 36. Further, if the image reading device 36 is provided, it is not always necessary to provide the original supply apparatus 35. Further, in the color copying machine 30, sheets are discharged into a discharge space AR between the apparatus main body 31 and the image reading device 36, which means the color copying machine is of a so-called in-body discharge type. In this embodiment, the sheet processing apparatus 1 is detachably provided in the discharge space AR. When no image reading device 36 is provided, the sheet processing apparatus 1 is provided in the upper portion of the apparatus main body 31. In either case, the attachment of the sheet processing apparatus does not involve an increase in the footprint of the apparatus main body 31, which means the footprint of the color copying machine 30 as a whole remains the same.
The operation of the color copying machine will be described. The original supply apparatus 35 supplies an original automatically to a reading position of the image reading device 36. The image reading device 36 reads an image of the original. A controller (not shown) supplies a signal to a laser scanner unit 2 based on the image information read by the image reading device 36. The laser scanner unit 2 applies a laser beam to a photosensitive drum 3 which constitutes an image forming portion and whose surface is uniformly charged. The image information signal received by the laser scanner unit 2 may also be an image information signal supplied from an external personal computer or the like. Further, even when no image reading device 36 is provided, the laser scanner unit 2 applies a laser beam to the photosensitive drum 3 based on an image signal supplied from outside.
An electrostatic latent image on the photosensitive drum 3 is developed with toner by a developing device 5 to be turned into a toner image. The toner image is transferred to a transferring belt 21, and then transferred to a sheet P such as a paper sheet or an OHP sheet.
The sheets P are selectively fed out as appropriate from sheet cassettes 32 and 33 by pick-up rollers 38, and one sheet is separated from the sheet stuck by a separation roller pair 37 to be fed one by one to a registration roller pair 39. Then, after being corrected by the registration roller pair 39 in terms of skew feeding, each sheet P is sent to a transfer position in synchronism with the rotating of the photosensitive drum 3 and the transferring belt 21. As a result, the toner image on the transferring belt 21 is transferred to the sheet P.
Thereafter, the sheet P is guided to a fixing roller pair 6, where it is heated and pressurized, whereby the toner image is permanently fixed to the sheet P. The rollers of the fixing roller pair 6 are respectively in contact with an upper fixing/separation claw and a lower fixing/separation claw, and the sheet P is separated from the fixing roller pair 6 by these claws. The separated sheet P is sent from the apparatus main body 31 of the color copying machine to the sheet processing apparatus 1 by a discharging roller pair 7.
(Sheet Processing Apparatus)
The sheet processing apparatus will be described with reference to
The sheet processing apparatus 1 is equipped with a processing tray 51 as a stacking portion on which sheets are stacked in a bundle form, an intermediate portion stapler 11 as an intermediate portion stapling means for stapling the sheet bundle stacked on the processing tray 51, a sheet bundle conveying member 50 as a conveying portion for conveying the stapled sheet bundle, a curved sheet bundle conveying path 47 as a curved guide path downwardly curved on the downstream side of the processing tray 51 with respect to the sheet conveying direction and adapted to guide the sheet bundle conveyed by the sheet bundle conveying member 50, a folding device 55 as a folding means adapted to fold the stapled sheet bundle and arranged in an intermediate portion of the curved sheet bundle conveying path 47, etc.
The sheet processing apparatus 1 is adapted to perform a saddle stitch binding processing (saddle stitching) in which sheets supplied from the apparatus main body 31 of the color copying machine 30 are formed into a bundle and are stapled at the center and near the center thereof by the intermediate portion stapler (saddle stitching stapler) 11 before being folded into two to make a booklet, a side stitch binding processing (staple sorting) in which an end portion of the sheet bundle is stapled by an end stapler 10, and an alignment processing (sorting) in which an end portion of the sheet bundle is solely aligned without being stapled. It is also possible for the sheet processing apparatus to be at least capable of performing saddle stitching only. On the downstream side of the curved sheet bundle conveying path 47 with respect to the sheet conveying direction, there is arranged an extended portion 52, which makes it possible to perform processing on large format sheets such as A3 sheets, or perform saddle stitching not at the center and a portion near the center of the sheet bundle but at a position deviated to the upstream side with respect to the sheet conveying direction. The extended portion 52 is provided under the processing tray 51, so that there is no need for an increase in size in the horizontal direction with respect to the sheet conveying direction, which contributes to a reduction in the size of the sheet processing apparatus 1. While in this embodiment the extended portion 52 is a linear conveying path connected to the curved sheet bundle conveying path 47, but it is not absolutely necessary for the extended portion 52 to be linear; it may also be of a curved configuration like the curved sheet bundle conveying path 47, or a part of the curved sheet bundle conveying path 47 may extend as it is to a position under the processing tray 51 as the extended portion.
The sheet processing apparatus 1 of this embodiment is to be realized by endowing the conventional sheet processing apparatus 925 shown in
Further, in the sheet processing apparatus 1 of this embodiment, almost all the components are accommodated in a housing 8, and the sheet processing apparatus 1 is detachably provided in the sheet discharging space AR between the apparatus main body 31 containing the photosensitive drum 3 constituting the image forming portion and the image reading device 36. In this case, the sheet processing apparatus 1 can be detached from the apparatus main body 31 for easy maintenance.
(Operation of the Sheet Processing Apparatus)
(Illustration of the Saddle Stitching Operation)
Saddle stitching will be illustrated with reference to
When a saddle stitching mode is selected, a conveying path switching member 46 is tilted from the position shown in
The sheet P discharged from the apparatus main body 31 of the color copying machine 30 is transferred to a discharging roller pair 41, by means of which the sheet P is discharged into the sheet processing apparatus 1. The discharging roller pair 41 is composed of a driving roller 41a and a driven roller 41b. A return belt 42 is nipped between the rollers 41a and 41b. Thus, when the discharging roller pair 41 rotates so as to discharge the sheet into the sheet processing apparatus 1, the return belt 42 is driven to run counterclockwise in
The sheets discharged into the sheet processing apparatus 1 by the discharging roller pair 41 are stacked so as to extend over both processing trays 60 and 51. At this time, the end portions of the sheets on the downstream side with respect to the sheet conveying direction are in the curved conveying path 47. In each of the sheet stacking surface 60a of the processing tray 60 and the sheet stacking surface 51a of the processing tray 51, the portion on the upstream side is set to be lower than the portion on the downstream side with respect to the sheet conveying direction. That is, in
The upstream side end portions (the right-hand side end in
Next, as shown in
Since in this example A3 size sheets are used, the downstream side end portions of the sheets with respect to the sheet conveying direction advance in the direction indicated by the arrow C in
The sheet processing apparatus 1 repeats the operation as shown in
Positioning is effected on the upstream side end portion of the sheet bundle with respect to the sheet conveying direction by the sheet bundle conveying member 50, so that, depending on the sheet size, the stapling position of the sheet bundle does not necessarily coincides with the intermediate portion stapler 11. In such cases, the sheet bundle conveying member 50 is moved along the sheet conveying direction to cause the stapling position of the sheet bundle to coincide with the intermediate portion stapler 11, or the intermediate portion stapler 11 is moved to the stapling position of the sheet bundle before stapling the intermediate portion of the sheet bundle. While in many cases, the position of the intermediate portion to be stapled of the sheet bundle is actually the center of the sheet bundle with respect to the sheet length direction, the position is not restricted to the center. When the size of the sheets to be subjected to saddle stitching differs from the pre-set sheet size, or when the stapling position of the sheet bundle is not the center thereof, positioning at the processing position is effected, with the end portion of the sheet bundle with respect to the sheet conveying direction being deviated to the processing tray 51 side or to the extended portion 52 side. However, the path length is set with margin in the sheet conveying direction from the processing tray 51 to the extended portion 52, so that it does not matter which way the deviation occurs. With this path length, the processing tray 51 and the extended portion 52 are arranged so as to vertically overlap each other, with the curved sheet bundle conveying path 47 serving as a turning portion, so that there is involved no increase in the dimension in the height direction and the dimension in the horizontal direction with respect to the sheet conveying direction, of the sheet processing apparatus 1.
As shown in
The thrusting plate 55 moves in the direction indicated by the arrow G in
As described above, in the sheet processing apparatus 1 of the present invention, the intermediate portion stapler 11 and the folding device 55 are arranged in a place which is in a region between the processing tray 51 and the extended portion 52 and, at the same time, in a vertical region of the downwardly curved sheet bundle conveying path 47, and the thrusting plate 56 is arranged on the inner side of the curve of the curved sheet bundle conveying path 47, thus effectively utilizing the available space, whereby it is possible to provide a saddle stitching function without involving an increase in the size of the apparatus as a whole.
(Description of Staple Sorting Operation and Sorting Operation)
When a staple sorting mode is selected, the conveying path switching member 46 is brought into contact with the processing tray 51 as shown in
The sheets discharged into the sheet processing apparatus 1 by the discharging roller pair 41 are stacked so as to extend over both the processing trays 60 and 51. The sheets stacked on the sheet stacking surfaces 60a and 51a are caused to abut the trailing end stopper 43 through the rotation of the return belt 42 for trailing end alignment before undergoing width alignment by a pair of aligning plates 44.
The sheets stacked in a predetermined number on the sheet stacking surfaces 60a and 51a and formed into a bundle are stapled by the trailing end stapler 10 as an end stapling means, and are discharged and are dropped onto the sheet stacking surface 51a through rotation of the lowered swinging roller 48. Thus, the sheet bundle that has undergone staple sorting can be extracted from the processing tray 51.
Sorting only differs from staple sorting in that no stapling operation is performed; otherwise, they are the same, so a description of the sorting operation will be omitted.
The sheet processing apparatus 1 of this embodiment, described above, is based on the conventional sheet processing apparatus 925 shown in
Thus, despite the fact that it is endowed with a saddle stitch binding function in addition to the side stitch binding function, the sheet processing apparatus 1 of this embodiment allows a reduction in the length in the sheet conveying direction as compared with the conventional sheet processing apparatus 901 shown in
Further, due to the fact that the sheet stacking surface 51a of the processing tray 51 is set to be lower on the upstream side than on the downstream side, the processing tray 51 is inclined compared to the horizontal position, with the result that the length of the sheet stacking surface 51a in the sheet conveying direction is much larger, thereby making the sheet processing apparatus also applicable to large format sheets. Further, it is possible to install the end stapler 10 for stapling the end portion of a sheet bundle on the upstream side of the processing tray 51, thereby improving the function.
Further, in the sheet processing apparatus 1 of this embodiment, the processing tray 51 and the extended portion 52 are arranged so as to vertically overlap each other, with the curved sheet bundle conveying path 47 serving as the turning portion, whereby it is possible to reduce the length in the height direction in the sheet conveying direction of the sheet processing apparatus 1 as compared with the conventional sheet processing apparatus 901 (shown in
Further, in the sheet processing apparatus 1 of this embodiment, the constructions of the portions related to the staple sorting and sorting functions are substantially the same as those of the portions related to the staple sorting and sorting functions of the conventional sheet processing apparatus 925 shown in
Thus, even when a color copying machine equipped with the sheet processing apparatus of this embodiment coexists with a color copying machine equipped with a conventional sheet processing apparatus, the user can, at the time of staple sorting or sorting by the sheet processing apparatus 1, extract the sheet bundle by the same action without making distinction between the color copying machines.
This application claims priority from Japanese Patent Application Nos. 2004-211806 filed Jul. 20, 2004 and 2005-193037 filed Jun. 30, 2005 which are hereby incorporated by reference herein.
Number | Date | Country | Kind |
---|---|---|---|
2004-211806 | Jul 2004 | JP | national |
2005-193037 | Jun 2005 | JP | national |
Number | Date | Country | |
---|---|---|---|
Parent | 11180540 | Jul 2005 | US |
Child | 11688266 | Mar 2007 | US |