This application claims priority benefits of Japanese Patent Application Nos. 2004-122291 filed Apr. 16, 2004, and 2004-122292 filed Apr. 16, 2004, and 2004-122293 filed Apr. 16, 2004, and 2004-123555 filed Apr. 19, 2004, the entire disclosures of which are hereby incorporated herein by reference in their entirety.
1. Field of the Invention
This invention relates to a sheet processing apparatus and an image forming apparatus provided with the same.
2. Description of the Related Art
Heretofore, some of image forming apparatuses such as a copying machine, a printer, a laser printer and a facsimile, and a compound apparatus of these have been designed such that an image forming apparatus main body is provided with a sheet processing apparatus for effecting such treatment as a stapling treatment on sheets discharged from the image forming apparatus main body.
As such a sheet processing apparatus, there is one designed such that sheets discharged from the image forming apparatus main body are conveyed to a sheet processing portion, and such treatments as a sheet stacking and aligning operation of stacking and aligning the discharged sheets, and a stapling operation of stapling the sheets are performed in the sheet processing portion.
Further, such a sheet processing apparatus is designed such that as shown, for example, in
As another sheet processing apparatus, there is known an apparatus designed such that sheets having images formed thereon are contained in stacking means, whereafter a sheet bundle is bundle-moved, whereafter such a treatment as a stapling treatment is effected on the sheet bundle, and thereafter the sheet bundle is again bundle-moved and contained in the stacking means (see Japanese Patent Application Laid-open No. H07-257811)
However, in such a conventional sheet processing apparatus and an image forming apparatus provided with the same, when the sheet bundle is to be stacked on the inclined stack tray 601, the sheet bundle can be aligned by the inclination of the stack tray 601, but when the sheet bundle is to be discharged to a substantially horizontal stack tray, the alignment of the sheet bundle by the gravity fall thereof cannot be effected. Therefore, depending on an inertial force or the condition of the sheet bundle, the position of the sheet bundle stacked on the stack tray after it has been discharged does not become constant, and the stacking property is reduced.
Particularly, in the case of an unstapled sheet bundle, the alignment in the sheet bundle is liable to deviate, and once it deviates, it is impossible to align the sheet bundle again. That is, in a case where the sheet bundle is discharged to the substantially horizontal stack tray, it has been difficult to stack the sheet bundle in its aligned state.
Also, when the treatment of the sheet bundle is to be effected in the afore described another conventional sheet processing apparatus, there is a case where sheets are discharged from a discharge path onto the treatment tray, so as to fly, and the discharged sheets are moved in a direction opposite to the discharging direction, and then the aligning operation is performed, whereafter the edge portions of the sheets in the conveying direction thereof are aligned, and then a sheet bundle is stapled (see Japanese Patent Application Laid-open No. 2002-37512).
In order to perform such an aligning operation, the sheet processing apparatus, as shown, for example, in
Also, the sheet discharged onto the treatment tray and caused to abut against the alignment abutting member and having had its edge portion in the conveying direction aligned is thereafter subjected to such an aligning operation that it is nipped in its width direction by a width direction aligning member movable in the width direction orthogonal to the conveying direction, so that the position of the sheet in the width direction may be regulated.
Now, in the conventional sheet processing apparatus shown in
Also, in a case where a frictional force obtained by the rotation of the resilient member 671 is utilized to effect the alignment of the sheets S in the conveying direction thereof, as the number of stacked sheets S increases, the amount of flexure of the resilient member 671 becomes greater, and along therewith, the contact pressure of the resilient member 671 with the sheet S increases, and when the sheet S abuts against the abutting portion, there has been the possibility of the sheet S being buckled. When in order to effect the alignment of the sheet S in the conveying direction thereof, a frictional force obtained by the rotation of the aligning belt is utilized as another means, there has been the possibility that deviation is caused to an aligned sheet bundle by the delicate vibration of the aligning belt occurring during the rotation of the aligning belt.
Further, the sheet S is discharged onto the treatment tray by the discharge roller 617 so as to fly and therefore, when the sheet S is discharged onto the treatment tray, the falling position of the sheet is not stable in some cases depending on the kind of the sheet S, and in such cases, it has sometimes been impossible to cause the discharged sheet to stably abut against the aligning and abutting portion.
Also, in a case where design is made such that the alignment of the sheet S in the width direction thereof is effected by a width direction aligning member, if a change occurs to the length of the sheet in the width direction thereof due to the influence of temperature, humidity or the like, the sheet may sometimes be buckled by this change in the length. On the supposition of such a change in the length of the sheet in the width direction thereof, it is also possible, for example, to adopt a construction in which a spring or the like is attached to the width direction aligning member to thereby enable the change in the length in the width direction to be absorbed to some extent, but the adoption of such a construction leads to a greater number of parts.
Further, in the conventional sheet processing apparatus, when the sheet is to be uniformized (aligned) in the width (a direction intersecting with the sheet conveying direction), as shown in
The amount of movement of the width regulating plate 802 is set to a distance of e.g. about 2 mm to about 3 mm further inwardly from a position at which the side edge Sa of the sheet S along the sheet conveying direction has abutted against the abutting wall 803. That is, the width regulating plate 802 is adapted to be moved to a position made narrower by about 2 mm to about 3 mm than the width size (a length C in
However, in the conventional sheet processing apparatus provided with the width regulating plate 802, the amount of movement of the width regulating plate 802 is determined to about 2 mm to about 3 mm further from the position at which the side edge Sa of the sheet S has been caused to abut against the abutting wall 803, and this has led to the problem that in the case of an upper trough curl in which the opposite side edges of the sheet S face up, or a lower trough curl in which the opposite side edges of the sheet S face down, the width C of the sheet becomes narrower by the amount of curl of the sheet S than the actual width of the sheet, and the sheet cannot be caused to reliably abut against the abutting wall 803 by the predetermined width narrowing amount of the width regulating plate 802, and width aligning accuracy is remarkably lowered.
If the amount of movement of the width regulating plate 802 is made greater than about 2 mm to about 3 mm, when an uncurled normal sheet is pushed in, an overload is applied to a motor for moving the width regulating plate and the motor may lose synchronism. Therefore, the conventional sheet processing apparatus is designed such that the sheet is pushed in by the width regulating plate 802 by such a degree of distance (about 2 mm to about 3 mm) that the motor does not lose synchronism.
Also, when the sheet has come into contact with the width regulating plate 802, if the sheet is in an upper trough curled state, the sheet may more or less float up from the treatment tray 800 along the curl, and if conversely the sheet is in a lower trough curled state, the sheet may more or less float up from the treatment tray 800 in such a manner as to be turned up along the curl, and this has led to the problem that the width aligning accuracy is remarkably lowered.
Also, in the conventional sheet processing apparatus, the entire side edge of the sheet is pushed by the width regulating plate 802, and this has also led to the problem that if the size of the sheet during the cutting thereof is uneven, the width aligning accuracy cannot be enhanced.
So, the present invention has been made in view of such circumstances and an object thereof is to provide a sheet processing apparatus which can improve the stackability of sheet by a simple construction, and an image forming apparatus provided with the same.
An embodiment of the present invention has as its object to provide a sheet processing apparatus which can prevent the positional deviation of a sheet bundle discharged after treated, and an image forming apparatus provided with the same.
Also, an embodiment of the present invention has as its object to provide a sheet processing apparatus which can stably align the position of a sheet in a sheet conveying direction by a simple construction, and an image forming apparatus provided with the same.
Also, an embodiment of the present invention has as its object to provide a sheet processing apparatus which can align the position of a sheet to be treated in the width direction thereof orthogonal to a sheet conveying direction, and an image forming apparatus provided with the same.
Also, an embodiment of the present invention has as its object to provide a sheet processing apparatus which can reliably effect the alignment of the side edge of a sheet along a sheet conveying direction, and an image forming apparatus provided with the same.
Also, an embodiment of the present invention has as an object thereof to provide a sheet processing apparatus which is improved in the aligning accuracy of the side edge of a sheet.
The present invention has as its object to provide a sheet processing apparatus provided with first sheet stacking means for stacking sheets thereon, second sheet stacking means provided downstream of the first sheet stacking means with respect to a sheet conveying direction, sheet holding means for holding the sheets stacked on the first sheet stacking means, and holding means moving means for moving the sheet holding means between a holding position for holding the sheets and a discharging position provided downstream of the holding position with respect to the sheet conveying direction, wherein the discharging position has a predetermined distance toward an upstream side from a stop position at which the sheet holding means moved to the downstream side with respect to the sheet conveying direction by the holding means moving means, and an image forming apparatus having the sheet processing apparatus.
Also, the present invention has as an object thereof to provide a sheet processing apparatus provided with sheet stacking means for stacking sheets thereon, a regulating member provided upstream of the sheet stacking means with respect to a sheet conveying direction for regulating the sheets stacked on the sheet stacking means in the sheet conveying direction, sheet conveying means making forward rotation for conveying the sheets on the sheet stacking means in the sheet conveying direction, and reverse rotation for conveying the sheets on the sheet stacking means in a direction reverse to the sheet conveying direction, and controlling means for effecting the reverse rotation of the sheet conveying means after the forward rotation of the sheet conveying means to thereby cause the sheets to abut against the regulating member, and thereafter further effecting the reverse rotation of the sheet conveying means for a predetermined time, and an image forming apparatus having the sheet processing apparatus.
Also, the present invention has as an object thereof to provide a sheet processing apparatus provided with sheet stacking means for stacking sheets thereon, a side edge regulating member provided on a side of the sheet stacking means in a width direction for regulating the sheets stacked on the sheet stacking means in the width direction intersecting with a sheet conveying direction, sheet moving means for moving each time a sheet is conveyed onto the sheet stacking means, the sheet in the width direction to thereby cause the sheet to abut against the side edge regulating member, and controlling means for further performing the operation of moving the sheet in the width direction by the sheet moving means for a predetermined time, and an image forming apparatus having the sheet processing apparatus.
Also, the present invention has as an object thereof to provide a sheet processing apparatus provided with sheet stacking means for stacking sheets thereon, a side edge regulating member provided on a side of the sheet stacking means in a width direction for regulating the sheets stacked on the sheet stacking means in the width direction intersecting with a sheet conveying direction, sheet moving means for moving the sheets stacked on the sheet stacking means to thereby cause the sheets to abut against the side edge regulating member, and pressing means provided near the side edge regulating member for movement toward and away from the sheet stacking means for pressing a side edge portion of the sheets abutting against the side edge regulating member against the sheet stacking means, wherein the pressing means has a guide surface for receiving the side edge portion of the sheets being moved between the pressing means and the sheet stacking means by the sheet moving means, and an image forming apparatus having the sheet processing apparatus.
These and other objects, features and advantages of the present invention will become more apparent upon consideration of the following description of the preferred embodiments of the present invention taken in conjunction with the accompanying drawings.
The preferred embodiments for carrying out the present invention will hereinafter be described in detail with reference to the drawings.
The image forming apparatus according to the present invention is not restricted to the image forming apparatus shown in
A reader portion (image reading apparatus) 120 is adapted to convert an original into image data with reference to the image forming apparatus A shown in
When in the image forming apparatus A of such a construction, an original image is to be read to thereby form an image, originals stacked on the automatic document feeder (ADF) 300 are first conveyed one by one onto a platen glass surface 102 by the automatic document feeder (ADF) 300.
Next, when the original is thus conveyed to a predetermined position on the platen glass surface 102, the lamp 103 of the reader portion 120 is turned on and a scanner unit 101 is moved and irradiates the original. Reflected light from this original is inputted to a CCD image sensor portion 109 through the intermediary of mirrors 105, 106, 107 and a lens 108, and electrical processing such as photoelectric conversion is effected in this CCD image sensor portion 109, and ordinary digital processing is effected.
Next, the image signal thus subjected to the electrical processing is converted into a modulated optical signal by the exposure controlling portion 201 of the printer portion 200, and irradiates a photosensitive drum 202. By this irradiating light, a latent image is formed on the photosensitive drum 202, and this latent image is developed by a developing device 203 with a result that a toner image is formed on the photosensitive drum 202.
Next, in timed relationship with the leading edge of this toner image, a sheet S is conveyed from the sheet cassette 204 or 205, and in a transferring portion 206, the toner image is transferred to the sheet S. Thereafter, the toner image transferred to the sheet S is fixed by a fixing portion 207, and after the toner image has been thus fixed, the sheet S is discharged from a sheet discharging portion 208 to the outside of the image forming apparatus. In the image forming apparatus shown in
Then, the sheet S outputted from the sheet discharging portion 208 is conveyed to the sheet processing apparatus 400, where a treatment such as sorting or stapling is effected in conformity with an operating mode designated in advance.
When images successively read in are to be outputted to the two sides of a sheet S, the sheet S on one side of which the toner image has been fixed is first directed to a path 215 by a changeover member 209 being once changed over to a solid-line direction in
Next, after the trailing edge of the sheet has passed the direction changeover member 213, the direction changeover member 213 is changed over to a solid-line direction, and the rotational direction of a roller 211 is reversed to thereby direct the sheet to a path 210, whereafter the sheet is conveyed to the transferring portion 206 so that an image may be formed on the back side of the sheet S.
The sheet processing apparatus 400 is provided with a stapling function which is a binding operation by the stapler unit, in addition to a sorting operation of sorting the sheet. As shown in
In
The offset roller 407 as sheet conveying means constituted by a cylindrical member has an outer peripheral portion which is an elastic material such as rubber or a foamed material having elasticity approximate to that of rubber, and this offset roller 407 is held for upward and downward movement by an offset roller arm 406 movable in a vertical direction about a shaft 406a shown in
This offset roller 407, when it conveys the sheet S to the treatment tray 410, is adapted to be moved to an upper position which does not hinder the conveyance of the sheet S through the offset roller arm 406 with a pickup solenoid 433 as position controlling means turned on, whereby the sheet S is conveyed onto the treatment tray 410 without being hindered by the offset roller 407.
This offset roller arm 406 is movable up and down with the shaft 406a as a fulcrum by the pickup solenoid 433. That is, the offset roller 407 is moved up and down by the ON/OFF of the pickup solenoid 433 through a down lever 433a.
Also, this offset roller 407, as shown in
In the present embodiment, design is made such that when a predetermined period of time corresponding to a size of sheet has elapsed after the entrance sensor 403 detects a leading edge of the sheet, the pickup solenoid 433 is turned off, whereby the offset roller 407 moves down from gravity and lands on (contacts with) the sheet, and thereafter is adapted to be rotated in the sheet conveying direction for a predetermined time, and to be reversely rotated when a predetermined time further elapses.
By the offset roller being thus reversely rotated, the trailing edge of the sheet is rammed against a sheet trailing edge stopper 411 as a regulating member provided upright on the upstream end portion of the treatment tray 410 with respect to the conveying direction for regulating the position of the sheet S in the sheet conveying direction to thereby effect the alignment of the sheet S in the conveying direction.
In
Design is made such that when the offset roller 407 thus approaches the side edge positioning wall 416, the sheet rammed against the sheet trailing edge stopper 411 and aligned in the conveying direction is moved to the side edge positioning wall 416 by the frictional force of the offset roller 407 and the positioning thereof in the width direction is effected. After the sheet S has been rammed against the side edge positioning wall 416, the offset roller 407 is adapted to be slidingly moved on the sheet and stopped.
By such an offset roller 407 being provided, the sheet discharged onto the treatment tray 410 is conveyed to the stack tray side by the offset roller 407 rotated in the sheet conveying direction, as shown in
In
Thereafter, as shown in
On the other hand, in
Thereby, the sheet S discharged earlier onto the treatment tray 410 can be held at a predetermined position without being conveyed with and by successively fed sheets S.
This sheet clamp member 412, when the offset roller 407 is being reversely rotated, is upwardly pivotally moved as shown in
Also, in
Further, when the sheet bundle thereafter arrives at the fore end portion of the treatment tray 410 which is a sheet discharging position indicated by solid line in
This sheet bundle discharging member 413 have motive power transmitted thereto by a sheet bundle discharging motor 430 as holding means moving means through a rack and a pinion, as shown in
In
In the present embodiment, design is made such that in order to correct the deviation of the sheet in the conveying direction after the sheet S has been moved in the width direction, the offset roller 407 is again reversely rotated to thereby complete the aligning operation, whereby highly accurate alignment is realized. When the aligning of a designated number of sheets is completed, the sheet clamp member 412 is adapted to be closed by this clamp solenoid 434 and hold the sheet bundle.
Also, the CPU 100 contains therein a RAM 121 in which data for work and input data are stored, and the CPU 100 is adapted to effect the control with reference to the data contained in the RAM 121 on the basis of the aforementioned program. Further, sensors such as an entrance sensor 403 and a sheet bundle discharge sensor 415 are connected to the input port of the CPU 100, and motors and solenoids such as a conveying motor 431, an offset motor 432, a sheet bundle discharging motor 430, a pickup solenoid 433 and a clamp solenoid 434 are connected to the output port of the CPU 100. The CPU 100 is adapted to control the loads of the various motors and solenoids connected to the output port in accordance with the aforementioned program, on the basis of the states of these sensors.
Also, the CPU 100 is provided with a serial interface portion (I/O) 130, and is adapted to effect the giving and receiving of control data with (the controlling portion of) the image forming apparatus main body 500, and also effect the control of each portion on the basis of control data sent from (the controlling portion of) the image forming apparatus main body 500 through the serial interface portion (I/O) 130.
The image forming apparatus main body 500 grasps the size of the sheet discharged from the sheet discharging portion 208 and therefore, it is possible for the controlling portion of the sheet processing apparatus 400 comprising a microcomputer system to effect serial communication with the controlling portion of the image forming apparatus main body 500 to thereby grasp the size of the sheet inserted onto the treatment tray 410.
Accordingly, each time a sheet S is discharged (conveyed) from the image forming apparatus main body 500, the controlling portion (CPU 100) of the sheet processing apparatus 400 can grasp the size thereof, and control the offset motor 432 to thereby control the amount of movement of the offset roller 407 in the width direction so as to become an amount of movement conforming to the size of the sheet. Thereby, the offset roller 407 can be moved by an amount conforming to the size of the sheet discharged onto the treatment tray 410, and can reliably bring the side edge of the sheet S into contact with the positioning wall 416.
In the present embodiment, the sheet bundle stacked on the stack tray 421 constitutes a portion of the treatment tray 410 and therefore, when the discharge of the sheet bundle SA is done from the treatment tray 410, the stack tray 421 is adapted to be lowered by a stack tray lifting lowering motor (see
Now, in
This releasing lever portion 412a is adapted to slide in pressure contact with the treatment tray 410 when the sheet bundle discharging member 413 is moved, whereby the releasing lever portion 412a is moved to a position facing the recess 410a, whereupon the releasing lever portion 412a resiliently comes into the recess.
When thereafter, the sheet bundle discharging member 413 is moved by a predetermined distance, the releasing lever portion 412a is restrained on the side edge of the recess 410a, and when the sheet bundle discharging member 413 is further moved, the releasing lever portion 412a is pivotally moved in a clockwise direction, and along therewith, the sheet clamp member 412 is adapted to be upwardly pivotally moved.
That is, the recess 410a as a hold releasing portion is formed in the upper surface of the fore end of the treatment tray 410, and when the sheet bundle discharging member 413 is moved back toward its home position, the releasing lever portion 412a of the sheet clamp member 412 is restrained on the side edge of the recess 410a, whereby the sheet clamp member 412 comes to be upwardly pivotally moved (moved) from a first position for holding the sheet bundle to a second position for releasing the hold of the sheet bundle.
The predetermined distance by which the sheet bundle discharging member 413 movable to the first position and the second position is moved to thereby upwardly pivotally move the sheet clamp member 412 is a distance by which the sheet bundle SA falls onto the stack tray with the aid of gravitational force of the sheet bundle SA when the hold by the sheet clamp member 412 has been released.
Design is made such that when as described above, the sheet bundle SA is to be stacked on the stack tray, the sheet bundle discharging member 413 is once stopped, whereafter the sheet bundle SA is made to fall, whereby the inertial force of the sheet bundle SA can be reduced to thereby make the falling position of the sheet bundle always constant. As the result, when the sheet bundle SA is to be placed on the substantially horizontal stack tray 421, the alignment deviation by the inertial force of the sheet bundle SA can be prevented, and the deviation between sheet bundles can also be prevented to thereby improve the stacking property of the sheet bundle SA on the stack tray.
The sheet processing operation of the sheet processing apparatus 400 of the present embodiment constructed as described above will now be described with reference to flow charts shown in
First, when the image forming operation of the image forming apparatus main body 500 is started, the CPU 100 (see
Next, the conveying motor 431 is turned on (S120) so that the conveying roller 405 installed intermediately of the sheet discharging path can convey the sheet in the same direction as the sheet discharging direction of the image forming apparatus main body 500. Here, the leading edge of the first sheet passes the entrance sensor 403 and turns the entrance sensor 403 on (Yes at S130), whereafter the sheet arrives at the conveying roller 405 and there is brought about a state in which motive power is transmitted from the conveying roller 405 to the sheet, and the sheet is separated from the sheet discharging portion 208 (see
Next, before the sheet completely leaves the conveying roller 405 while the sheet is conveyed to the treatment tray 410 by the conveying roller 405, the pickup solenoid 433 is turned off (S150), and the offset roller 407 is made to land on the sheet from gravity. Thereafter, as shown in
Next, at a point of time whereat the rotation of the offset roller 407 has been stopped, the clamp solenoid 434 is turned on (S180), and as shown in
The amount of rotation of the offset roller 407 when the trailing edge of the sheet is rammed against the sheet trailing edge stopper 411 is such an amount of rotation that with the skew feed of the sheet S occurring when the sheet is sent from the image forming apparatus main body 500 taken into account, the sheet can be conveyed somewhat more than the distance from a point at which the conveyance of the sheet S is stopped and the sheet S is switched back to the sheet trailing edge stopper 411. That is, the offset roller 407 is designed to be reversely rotated for a predetermined time still after it has conveyed the sheet S by a distance for causing it to abut against the sheet trailing edge stopper 411.
Thereby, the sheet S can be reliably caused to abut against the sheet trailing edge stopper 411. If the sheet S abuts against the sheet trailing edge stopper 411 while the offset roller 407 is thus reversely rotated for a predetermined time, the offset roller 407 is adapted to idly rotate (slip) on the sheet.
Next, the size of the discharged sheet is checked up by size information from the image forming apparatus main body 500 (S200), and an amount of offset movement conforming to the size of the discharged sheet (the length of the sheet S in the width direction), i.e., the movement distance of the sheet S in the width direction necessary to urge the sheet S discharged onto the treatment tray 410 against the positioning wall 416, is calculated (S210). This amount of offset movement is an amount resulting from adding a predetermined amount to a distance conforming to the length of the sheet S in the width direction which enables the sheet S to abut against the positioning wall 416.
Thereafter, the offset roller 407 is offset—moved to the positioning wall 416 by the offset motor 432 through a rack and a pinion, as shown in
By such offset movement of the offset roller 407, as shown in
By so constructing, that is, by moving the offset roller 407 in the width direction each time a sheet S is conveyed, the sheet S can be moved by a distance which enables the sheet S to abut against the positioning wall 416 and further, the sheet moving operation of this offset roller 407 can be continued for a predetermined time to thereby reliably cause the sheet S to abut against the positioning wall 416. After it has rammed the sheet S against the positioning wall 416, the offset roller 407 slips on the sheet and therefore, it never happens that alignment deviation or the buckling or the like of the sheet S occurs.
Next, when the alignment of the first sheet S is thus completed, the pickup solenoid 433 is turned on (S240), and as shown in
Next, as shown in
Whether the sheet S placed on the treatment tray 410 is the last sheet corresponding to the last page of the original to be copied is checked up (S270), and if it is judged on the basis of information sent from the image forming apparatus main body 500 that the sheet S is not the last sheet S (No at S270), return is made to S100, where the afore described flow is repeated until a sheet discharging signal sent next from the image forming apparatus main body 500 is received and the last sheet S is contained in the treatment tray 410.
Thus, each time a sheet S is discharged from the image forming apparatus main body 500, the controlling portion (CPU) of the sheet processing apparatus 400 grasps the size of the sheet S, and also calculates an amount of offset movement suited for that sheet S. As the result, the sheet S being contacted with by the offset roller 407 is subjected to the aligning treatment on the basis of the calculated amount of movement, and is aligned by the positioning wall 416.
On the other hand, if it is judged that the aforementioned sheet S is the last sheet (Yes at S270), it means that a sheet bundle corresponding to the original to be copied is formed on the treatment tray 410 and therefore, next, whether staple treatment, selected is checked up (S280). If the staple treatment is selected (Yes at S280), the stapler unit 420 is driven to thereby execute the staple treatment at a stapling position shown in
Next, if the staple treatment is not selected (No at S280) or after the staple treatment has been completed, the sheet bundle discharging member 413 is driven by the sheet bundle discharging motor 430 to thereby advance the sheet bundle SA toward the stack tray 421 while being gripped by the sheet clamp member 412 as shown in
Next, when the sheet bundle discharging member 413 arrives at the fore end position of the treatment tray 410, the sheet bundle discharging member 413 is once stopped (S305). By the sheet bundle discharging member 413 being thus once stopped, an inertial force acting on the sheet bundle SA becomes null at this point of time.
When thereafter, the sheet bundle discharging member 413 is moved back toward its home position, the lower end of the releasing lever portion 412a of the sheet clamp member 412 abuts against the side edge of the recess 410a (see
When the nipping is thus released, the sheet bundle SA falls onto the stack tray from gravity. At this time, the inertial force of the sheet bundle SA hardly occurs and thus, the sheet bundle SA comes to fall onto a predetermined position on the stack tray, whereby the sheet bundle SA is stacked in its aligned state on the stack tray.
Next, the moving (lowering) treatment of the stack tray 421 is effected in timed relationship with the discharging operation of the sheet bundle SA (S310), whereafter the sheet bundle discharging member 413 is returned to its home position (S320).
Further, thereafter, the conveying motor 431 is stopped to stop the rotation of the conveying roller 405 and the offset roller 407 (S330), and the pickup solenoid 433 is turned off (S340) to thereby lower the offset roller 407, thus completing a series of treatments.
Here, as already described, the amount of rotation of the offset roller 407 when the trailing edge of the sheet is rammed against the trailing edge stopper 411 is set to such an amount of rotation as can convey the sheet somewhat more than the distance from the point at which the conveyance of the sheet S is stopped and the sheet S is switched back to the trailing edge stopper 411, or in other words, the offset roller 407 is reversely rotated for a predetermined time still after by the reverse rotation of the offset roller 407, the sheet S has been conveyed by a distance for causing the sheet S to abut against the trailing edge stopper 411, whereby the sheet S can be reliably caused to abut against the trailing edge stopper 411.
Also, in the present embodiment, each time a sheet S is conveyed, the sheet is moved so as to abut against the positioning wall 416 and further, this sheet moving operation is continued for a predetermined time, whereby the sheet S can be reliably made to abut against the positioning wall 416 even when the length of the sheet S in the width direction is changed by the influence of temperature, humidity or the like.
Thus, by a simple construction which does not require many members, it is possible to stably align the position of the sheet S in the sheet conveying direction. Also, the sheet is not discharged so as to fly and therefore, it is possible to effect the stable conveyance of the sheet which hardly becomes wild.
Now, while in the present embodiment, the stapler unit 420 for stapling the sheet bundle SA is of a fixed type and is disposed near the positioning wall 416, the present invention is not restricted thereto, but the stapler unit 420 may be of a movable type, and may be made movable in the sheet conveying direction or the width direction.
The stapler unit 420 of the movable type is thus used and this stapler unit 420 is made movable in the sheet conveying direction or the width direction, whereby it is possible to staple-treat other portion or a plurality of portions of the sheet bundle SA in the sheet conveying direction or the width direction.
Also, while in the present embodiment, moving means for moving the sheet S in the width direction is constituted by the offset roller 407 as sheet conveying means and the offset motor 432 as driving means for driving the sheet conveying means, the present invention is not restricted thereto, but the moving means may also be constituted by sheet conveying direction moving means for a member itself to move in the conveying direction to thereby convey the sheet as the sheet conveying means, and driving means for moving such sheet conveying direction moving means in the width direction to obtain a similar effect.
Further, while in the present embodiment, control is effected while the CPU reads out the program written on the RAM (or ROM) storing therein the program corresponding to the flow charts of
Now, while in the description hitherto made, the movement of the sheet bundle discharging member 413 (sheet clamp member 412) has been effected by the motive power of the sheet bundle discharging motor 430 being transmitted through the rack and the pinion, the present invention is not restricted thereto, but for example, the motive power of the sheet bundle discharging motor 430 may be transmitted through a cam, and as shown in
Also, while in the description hitherto made, description has been made of a case where the CPU of the controlling portion provided in the sheet processing apparatus provided in the image forming apparatus controls the operation of the offset roller, etc., the CPU of the controlling portion may be provided in the image forming apparatus main body, and design may be made such that the CPU controls the sheet processing operation of the afore described offset roller, etc.
According to the embodiment of the present invention, when the sheet bundle is to be discharged, the sheet bundle is once stopped, whereafter it is discharged, whereby the influence of the inertial force when the sheet bundle is discharged can be eliminated and therefore, the falling position of the sheet bundle can always be made constant. Thus, by a simple construction, the sheet bundle can be aligned on the stack tray, and the stacking property of the sheet can be improved.
Also, according to the embodiment of the present invention, by the reverse rotation of the sheet conveying means, the sheet can be conveyed so as to abut against the regulating member for regulating the position of the sheet in the sheet conveying direction and further, still thereafter, the sheet conveying means can be reversely rotated for a predetermined time, whereby the sheet can be reliably made to abut against the regulating member. By so constructing, it is possible to stably align the position of the sheet in the sheet conveying direction by a simple construction which does not require many members.
Also, according to the embodiment of the present invention, each time a sheet is conveyed, the sheet can be moved so as to abut against the side edge regulating member for regulating the position of the edge portion of the sheet in the width direction and further, this sheet moving operation can be continued for a predetermined time to thereby reliably make the sheet abut against the side edge regulating member. By so constructing, it is possible to stably align the position of the sheet in the width direction by a simple construction which does not require many members.
Description will now be made of an embodiment in which the sheet processing apparatus is provided with a sheet holding-down member as pressing means. In the following embodiment, members similar to those in the above-described embodiment are given similar reference characters and need not be described.
In
Design is made such that when the offset roller 407 approaches the side edge positioning wall 41.6, the sheet S rammed against a sheet trailing edge stopper 411 and aligned in the conveying direction by the rotation of the offset roller 407 is driven to move to the side edge positioning wall 416 by the offset roller 407 with the aid of the frictional force of the offset roller 407, by the offset roller 407 stopped from rotating and remaining in contact with the sheet S being moved in the width direction of the sheet (the direction indicated by the arrow K, whereby the positioning of the sheet in the width direction is effected.
The sheet S is guided by the guide surface 700d of a sheet holding-down member 700 as pressing means shown in
Incidentally, unlike
The sheet holding-down member 700, as shown in
The offset roller 407 moves the sheet S by a predetermined distance and rams it against the side edge positioning wall 416, and thereafter further conveys the sheet S by about 5 mm or more with the fact that the sheet S is being skew-fed in the image forming apparatus main body 500 taken into account.
Thereby, a loop is formed in the side edge portion of the sheet S rammed against the side edge positioning wall 416. The sheet holding-down member 700 is more or less pushed up by this loop. The offset roller 407 is still moved in a direction toward the side edge positioning wall 416, whereby as shown in
At the same time, a load corresponding to the weight of an offset roller unit (406, 407, 431b, etc.) 435 itself by the offset roller arm 406 having ridden onto the upper portion of the sheet holding-down member is applied to the sheet holding-down member 700 which has held down the sheet S with the gravitational force of the sheet holding-down member 700, and the force with which the sheet holding-down member 700 urges the side edge portion of the sheet against the treatment tray 410 is increased.
Since as described above, the offset roller 407 floats up from the sheet and also, the force with which the sheet holding-member 700 urges the vicinity of the side edge of the sheet against the treatment tray 410 is increased, the above-mentioned loop D is opened in the direction indicated by the arrow H with the vicinity of the side edge of the sheet fixed. As the result, the sheet has its side edge reliably made to abut against the side edge positioning wall 416 and reliably aligned and also, has its skew feed in the width direction of the sheet corrected.
Description will hereinafter be made of the fact that the sheet processing apparatus 400 of the present embodiment is designed to be capable of forming the above-mentioned loop in the sheet always in the same fashion irrespective of the width size of the sheet.
As previously described, the sheet processing apparatus 400 of the present embodiment is designed such that the offset roller 407 moves the sheet S in a direction (the width direction of the sheet) intersecting with the sheet conveying direction of the image forming apparatus main body and rams the sheet S against the side edge positioning wall 416, and loops (flexes) the sheet S near the sheet holding-down member 700 to thereby correct the skew feed of the sheet in the width direction.
Now, design is made such that the sheet is fed into the sheet processing apparatus 400 with the center of the width of the sheet made coincident with the center of the width of the conveying path. As it were, design is made such that the sheet is conveyed with the center as a reference. On the other hand, as regards the amount of movement of the offset roller 407 in the width direction of the sheet, the distance from the center of the width of the sheet (the center of the width of the conveying path until the offset roller unit (406, 407, 431b, etc.) 435 rides onto the slope 700a of the sheet holding-down member 700 is normally the same irrespective of the width size of the sheet. Therefore, if the alignment of the sheet in the width direction thereof is effected with the offset roller 407 made to stand by at the center of the width of the sheet, the following inconvenience will occur.
That is, the larger is the width size of the sheet, nearer to the side edge positioning wall 416 is the side edge of the sheet. On the other hand, the amount of movement of the offset roller 407 in the width direction of the sheet is normally the same irrespective of the width size of the sheet, as previously described. Therefore, for example, a wide sheet like a sheet of a large size is long in the time during which it is formed with a loop after it has been brought into abutment against the side edge positioning wall 416, and is formed with a loop larger than in a sheet having a width narrower than that of the sheet of a large size, and is pushed onto the treatment tray 410 by the sheet holding-down member 700 to thereby cause jam, and this leads to the possibility that the side edge of the sheet cannot be aligned.
So, the offset roller 407 in the sheet processing apparatus 400 of the present embodiment, as shown in
It is preferable that the value of the above-mentioned X be made more or less greater as the width size of the sheet becomes larger. That is, when the width size of the sheet is large, the sliding area of the sheet increases and the sliding resistance thereof is great and therefore, during the time until the side edge of the sheet is caused to abut against the side edge positioning wall 416 by the offset roller 407, the offset roller 407 sometimes more or less slip relative to the sheet, and there occurs a case where the amount of loop becomes small and the width alignment of the sheet cannot be effected accurately. So, the amount by which the offset roller 407 slips relative to the sheet is taken into account and the value of X is made more or less great in accordance with the width size of the sheet, whereby the amount of loop of the sheet can be secured and the width aligning accuracy of the sheet can be more improved.
The foregoing description has been made of a case where the sheet is conveyed to the sheet processing apparatus 400 with the center of the width of the sheet coincident with the center of the width of the conveying path, but as shown in
In any case, it is preferable that the offset roller 407, immediately before it contacts with the sheet, be at a position of the distance X from the side edge Sa of the sheet, as shown in
The description of the sheet after treating operation will be continued below.
The sheet discharged onto the treatment tray 410 is conveyed to the stack tray 421 (see
Thereafter, as shown in
On the other hand, in
This sheet clamp member 412 is held at an upwardly pivotally moved position as shown in
Also, in
The discharging of the sheet bundle in the present embodiment is similar to that in the afore described embodiment described with reference to
Also, regarding the controlling portion in the present embodiment, portions similar to those in the afore described embodiment described with reference to
Again in the present embodiment, as shown in
The sheet processing operation of the present embodiment will now be described with reference to flow charts shown in
In the following description of the flow charts, it is to be understood that the sheet is conveyed with the afore described center reference.
First, when the image forming operation of the image forming apparatus main body 500 is started, the CPU 100 (see
Here, if the sheet discharging signal has been received (YES at S100), the CPU 100 turns the pickup solenoid 433 (see
Next, the CPU 100 turns the conveying motor 431 (see
Next, the CPU 100 conveys the sheet to the treatment tray 410 by the conveying roller 405 and yet, turns the pickup solenoid 433 off before the sheet completely leaves the conveying roller 405 (S150), and makes the offset roller 407 land on the sheet from gravity. Thereafter, as shown in
Next, the CPU 100 turns the clamp solenoid 434 on at a point of time whereat the rotation of the offset roller 407 has been stopped (S180), and as shown in
The amount of rotation of the offset roller 407 when the trailing edge of the sheet is rammed against the trailing edge stopper 411 is set, with the skew feed of the sheet S occurring when it is conveyed from the image forming apparatus main body 500 taken into account, so that the sheet can be conveyed somewhat more than the distance from a switch back point at which the conveyance of the sheet S to the downstream side with respect to the sheet conveying direction is stopped to thereby pull back the sheet to the upstream side to the trailing edge stopper 411.
Next, the CPU 100 checks up the size of the discharged sheet by size information from the image forming apparatus main body 500 (S200), and calculates the amount of offset movement, i.e., the distance Y from the side edge of the sheet to the side edge positioning wall 416, plus a distance α (not shown) for forming a loop in the sheet, in conformity with the size of the discharged sheet (S210).
Then, the CPU 100 controls the offset motor 432 (see
At this time, the sheet clamp member 412 has been upwardly pivotally moved as shown in
Next, the offset roller 407, still after it has rammed the sheet S against the side edge positioning wall 416, is moved by the distance α at (S210) while somewhat sliding on the sheet S, and forms a loop in the side edge portion of the sheet S. Also, the offset roller 407 is moved toward the side edge positioning wall 416, whereby the offset roller unit 435 rides onto the slope 700a of the sheet holding-down member 700, whereby the offset roller is spaced apart from the sheet S substantially simultaneously with the spacing apart, the sheet holding-down member 700 receives the gravity of the offset roller unit 435 and presses the sheet against the treatment tray 410. Thereby, the sheet S has its loop released while being pressed against the treatment tray 410 by the sheet holding-down member 700, and the alignment of the side edge of the first sheet S is completed.
When the alignment of the first sheet S is thus completed, the CPU 100 turns the pickup solenoid 433 (see
Next, the CPU 100 controls the offset motor 432 to thereby return the offset roller 407 raised by the pickup solenoid 433 intactly to the home position which is the standby position described in connection with (S100), as shown in
Thereafter, the CPU 100 checks up whether the sheet S placed on the treatment tray 410 is the last sheet corresponding to the last page of the original to be copied (S270), and if it judges on the basis of information sent from the image forming apparatus main body 500 that the sheet S is not the last sheet (NO at S270), the CPU 100 returns to S100, where it receives a sheet discharging signal sent next from the image forming apparatus main body 500, and repeats the afore described flow until the last sheet S is contained in the treatment tray 410.
Thereby, each time a sheet S is discharged from the image forming apparatus main body 500, the controlling portion (CPU) of the sheet processing apparatus 400 grasps the width size of that sheet S and also, calculates an offset standby position and an amount of offset suited for that sheet S, and can convey the sheet S contacted with by the offset roller 407 by a substantially constant amount irrespective of the size of each sheet to thereby align it with the side edge positioning wall 416.
On the other hand, if the CPU 100 judges that the sheet S is the last sheet (YES at S270), it means that a sheet bundle corresponding to the original to be copied is formed on the treatment tray 410 and therefore, next, the CPU 100 checks up whether staple treatment is selected (S280), and if staple treatment is selected (YES at S280), the stapler unit 420 is driven to thereby execute the staple treatment (S290).
Next, if the staple treatment is not selected (NO at S270), or after the staple treatment has been completed, the CPU 100 controls the sheet bundle discharging motor 430 (see
The CPU 100 operates the clamp solenoid 434 to thereby release the gripping of the sheet bundle by the sheet clamp member 412, and discharges the sheet bundle onto the stack tray 421 (S310), and controls the sheet bundle discharging motor 430 to thereby return the sheet bundle discharging member 413 to its home position (S320). Further, thereafter, the CPU 100 stops the conveying motor 431 to stop the rotation of the conveying roller 405 and the offset roller 407 (S330), and turns the pickup solenoid 433 off (S340) to thereby lower the offset roller 407, thus completing a series of treatments.
While in the present embodiment, the CPU effects control while reading out a program written on the RAM (or the ROM) shown in the flow charts of
Also, while in the present embodiment, the sheet holding-down member 700 is adapted to press the sheet against the treatment tray 410 substantially at the same timing as that at which the offset roller 407 is spaced apart from the sheet, of course, the shape of the slope 700a of the sheet holding-down member 700 may be changed and the offset roller 407 may be spaced apart from the sheet after the sheet holding-down member 700 has been caused to press by the offset roller unit 435 (see
As described above, in the sheet processing apparatus 400, design is made such that the offset roller 407 for conveying the sheet contacts with the upper side of the sheet and moves the sheet in the direction intersecting with the sheet conveying direction of the image forming apparatus A to thereby ram the sheet against the side edge positioning wall 416, form a loop and correct the skew feed of the side edge of the sheet, and further, is moved in the same direction and rides onto the floating piece 700c (slope 700a) of the sheet holding-down member 700, and becomes spaced apart from the sheet to thereby release the loop of the sheet. Also, design is made such that the offset roller 407 rides onto the slope 700a of the sheet holding-down member 700 to thereby release the loop of the sheet and substantially simultaneously therewith, the sheet holding-down member 700 presses the sheet against the treatment tray 410.
While at (S110) in the above-described flow chart, the offset roller 407 is moved to the contact position, the offset roller 407 may be kept at the standby position without being moved to the contact position, and at (S210), the contact position may be calculated.
The sheet processing apparatus 400 of the above-described embodiment is designed such that a loop is formed in the sheet by the offset roller 407 and substantially at the same timing as that at which the offset roller 407 is spaced apart from the sheet, the sheet holding-down member 700 presses the sheet against the treatment tray 410, but when it is not necessary to space the offset roller 407 apart from the sheet as when the loop is not formed or when the loop is small, use may be made, for example, of a sheet holding-down member 710 which is pressing means, as shown in
Incidentally, unlike
This sheet holding-down member 710 is provided on a supporting shaft 711 provided on a fixed member (not shown), for rotation in the sheet conveying direction. This sheet holding-down member 710 is also formed with a guide surface 710d for guiding the sheet between, for example, a pressing piece 710b which is a pressing portion for pressing the sheet from gravity and the treatment tray 410. The offset roller 407 may be provided for rotation relative to the shaft 406a.
The operation of chiefly the sheet holding-down member 710 will hereinafter be described. The sheet discharged onto the treatment tray 410, as shown in
Thereafter, as shown in
Design is made such that as shown in
This sheet clamp member 412, when the offset roller 407 is being reversely rotated, is upwardly pivotally moved as shown in
As shown in
Further, when thereafter the sheet bundle arrives at the force end portion of the treatment tray 410 which is a sheet discharging position indicated by solid line in
As described above, the sheet can always be pressed by the sheet holding-down member 710 during the alignment of the sheet in the width direction thereof and therefore, the wild behavior of the sheet during the alignment becomes rare, and the aligning property of the sheet bundle can be improved.
Thus, the sheet processing apparatus, if provided with the above-described sheet holding-down member 710, is designed such that the side edge portion of the sheet moved by the offset roller 407 is guided by the guide surface 710d formed on the sheet holding-down member 710 and therefore, even if the sheet is a curled sheet, the sheet can be guided by the guide surface 710d and advanced to into the lower portion of the sheet holding-down member 710, and can be caused to abut against the side edge positioning wall 416 in a state in which it is pressed against the treatment tray 410 by the sheet holding-down member 710 and flattened, and the aligning accuracy of the side edge of the sheet can be improved. The sheet processing apparatus also achieves a similar effect when it is provided with the afore described sheet holding-down member 700.
Also, in the previous description, the case in that the sheet processing apparatus is provided with the sheet holding-down member 710 and the case in that the sheet processing apparatus is provided with the sheet holding-down member 700 are described. However, the sheet processing apparatus may be provided with both of the sheet holding-down member 710 and the sheet holding-down member 700. In this case, the sheet holding-down member 700 can hold down the sheet while the sheet guide surface 710d can guide the side edge portion of the sheet more effectively and smoothly.
Also, in the description hitherto made, it is described that the side edge of the sheet is positioned after the upstream edge of the sheet has been caused to abut against the sheet trailing edge stopper 411 by the offset roller 407, but in a case where the afore described sheet holding-down member 710 is used, a similar effect will also be achieved if design is made such that the CPU of the controlling portion controls the sheet treating operation of the afore described offset roller, etc. so that the upstream edge of the sheet may be brought into abutment against the sheet trailing edge stopper 411 after the side edge of the sheet has been brought into abutment against the side edge positioning wall 416 and the side edge of the sheet has been positioned, by the offset roller 407.
Also, in the description hitherto made, description has been made of a case where design is made such that the CPU of the controlling portion provided in the sheet processing apparatus provided in the image forming apparatus controls the operation of the offset roller, etc., but the CPU of the controlling portion may be provided in the image forming apparatus main body, and design may be made such that the CPU controls the sheet treating operation of the afore described offset roller, etc.
The sheet processing apparatus of the present embodiment is designed such that the side edge portion of a sheet moved by moving means is guided to between the pressing means and the stacking means by an inclined portion formed on the pressing means and therefore, even if the sheet is a curled sheet, the sheet can be guided by the guide surface and be advanced into between the pressing means and the stacking means, and can be caused to abut against the side edge positioning means in a state in which it is pressed against the stacking means by the pressing means and is flattened, and the aligning property of the side edge can be improved.
The sheet processing apparatus of the present embodiment is designed such that the moving means having had brought the side edge of the sheet caused to abut against the side edge positioning means is spaced apart from the sheet by the floating portion of the pressing means and therefore, the pressing force of the pressing means against the sheet is increased, and the loop formed in the sheet can be opened with the position of the sheet caused to abut against the side edge positioning wall being hardly deviated and thus, the aligning accuracy of the side edge of the sheet can be improved.
The sheet processing apparatus of the present embodiment is designed such that after the upstream edge of the sheet has been aligned by the upstream positioning means, the side edge of the sheet is positioned by the side edge positioning means and therefore, can enhance the aligning accuracy of the side edge of the sheet. Also, it is designed such that the alignment of both of the upstream edge and side edge of the sheet can be effected by common moving means and therefore, the structure thereof can be simplified.
The sheet processing apparatus of the present embodiment is designed such that the moving means not only effects the alignment of the side edge of the sheet, but also performs the operation of discharging the sheet and therefore, the structure thereof can be simplified.
The sheet processing apparatus of the present embodiment is designed such that the moving means contacts with a position substantially constant from the side edge of each sheet, irrespective of the width of the sheet and therefore, even if the distance until the side edge of the sheet is caused to abut against the side edge positioning means differs depending on the size of the sheet, the distance by which the pressing means urges the side edge of the sheet against the side edge positioning means can be made substantially constant irrespective of the size of the sheet, and can enhance the side edge aligning accuracy of the sheet. Also, if the pressing means is provided with a floating portion, the amount of loop formed during the time until the moving means separates from the sheet can be made substantially the same irrespective of the width size of the sheet. As the result, the side edge aligning accuracy of the sheet can be enhanced.
In the sheet processing apparatus of the present embodiment, when the sheet is conveyed with its side edge as the reference, the contact position of the moving means is normally set at the same position and therefore, irrespective of the width size of the sheet, the moving means is adapted to stand by at a position substantially constant from the side edge of each sheet, and the distance by which the pressing means brings the side edge of the sheet into abutment against the side edge positioning means and then urges it against the latter can be made the same irrespective of the size of the sheet to thereby enhance the side edge aligning accuracy of the sheet. Also, if the pressing means is provided with a floating portion, the amount of loop formed during the time until the moving means separates from the sheet can be made substantially the same irrespective of the width size of the sheet. As the result, the side edge aligning accuracy of the sheet can be enhanced.
In the sheet processing apparatus of the present embodiment, when the distance between the side edge positioning means and the side edge of the sheet differs from a sheet to another, the contact position of the moving means contacting with the sheet is set at a position farther from the side edge positioning means as the spacing between the side edge positioning means and the side edge of the sheet is greater and therefore, even if the distance until the side edge of the sheet is caused to abut against the side edge positioning means differs depending on the size of the sheet, the distance by which the pressing means causes the side edge of the sheet to abut against the side edge positioning means and then urges it against the latter can be made substantially constant irrespective of the size of the sheet, and the side edge aligning accuracy of the sheet can be enhanced. Also, if the pressing means is provided with a floating portion, the amount of loop formed during the time until the moving means separates from the sheet can be made substantially the same irrespective of the width size of the sheet. As the result, the side edge aligning accuracy of the sheet can be enhanced.
In the sheet processing apparatus of the present embodiment, the contact position is set at a position to which is added an amount by which the moving means slips while it moves the sheet to the side edge positioning means and therefore, even if the moving means slips relative to the sheet, the side edge of the sheet can be reliably aligned to the side edge positioning means, and the aligning accuracy of the side edge can be enhanced.
While the invention has been described with reference to the structure disclosed herein, it is not confined to the details set forth and this application is intended to cover such modifications or changes as may come within the purpose of the improvements or the scope of the following claims.
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2004-122291 | Apr 2004 | JP | national |
2004-122292 | Apr 2004 | JP | national |
2004-122293 | Apr 2004 | JP | national |
2004-123555 | Apr 2004 | JP | national |
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