The present disclosure relates to a sheet processing apparatus that processes a sheet and an image forming system that forms an image on a sheet.
A sheet processing apparatus that performs processing such as binding processing and sorting processing on a sheet on which an image is formed in a main body of an image forming apparatus is used as an option of the image forming apparatus, such as an electrophotographic multifunction peripheral.
Japanese Patent Application Laid-Open No. H10-279170 discusses a post-processing apparatus that detects a side end of a sheet by a side end detection sensor, moves a punching blade unit in a width direction based on a size of the sheet, and adjusts a punching position of a punching device.
In a case where the punching device punches a sheet, punch chips accumulate in the post-processing apparatus, so that a user or a service person needs to regularly dispose of the punch chips accumulated in the post-processing apparatus. Thus, a configuration in which a storage unit that stores punch chips is removable may be adopted in some cases.
The present disclosure is directed to preventing punch chips from falling when a storage unit is to be removed.
According to an aspect of the present disclosure, a sheet processing apparatus configured to process a sheet being conveyed includes a first conveyance path for receiving the sheet, a punching unit configured to punch the sheet conveyed in the first conveyance path, a storage unit configured to be removable from the sheet processing apparatus and to store punch chips generated by the punching unit, a movement unit configured to support the punching unit and to move together with the punching unit in a direction parallel to a movement direction of the punching unit, and a receiving unit placed between the movement unit and the storage unit and configured to receive the punch chips from the punching unit via the movement unit while supporting the movement unit, wherein, in a case where the storage unit is removed in a state in which punch chips stored in the storage unit have accumulated in the storage unit to reach the receiving unit, some of the punch chips that have reached the receiving unit are leveled by the receiving unit.
Further features of the present disclosure will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Exemplary embodiments according to the present disclosure will be described below with reference to the attached drawings.
An image forming system 1S according to a first exemplary embodiment includes an image forming apparatus 1, an image reading apparatus 2, a document feeding apparatus 3, and a post-processing apparatus 4. The image forming system 1S forms an image on a sheet as a recording material, processes the sheet using the post-processing apparatus 4 as necessary, and outputs the sheet. An operation of each apparatus is briefly described, and then the post-processing apparatus 4 is described in detail.
Before describing the apparatuses, the coordinate system is defined. In the following description, an X direction, a Z direction, and a Y direction are defined as a width direction, a height direction, and a depth direction of the apparatus, respectively (a horizontal direction, a vertical direction, and a paper surface direction in
The document feeding apparatus 3 conveys a document placed on a document tray 18 to image reading units 16 and 19. The image reading units 16 and 19 are image sensors each reading image information from a document surface, and both sides of the document are read in one document conveyance. The document of which the image information is read is discharged to a document discharge unit 20. The image reading apparatus 2 reciprocates the image reading unit 16 by a driving device 17 and thus can read image information from a stationary document set on a document glass plate (including a document such as a booklet document for which the document feeding apparatus 3 cannot be used).
The image forming apparatus 1 is an electrophotographic apparatus equipped with an image forming unit 1B of a direct transfer type. The image forming unit 1B includes a cartridge 8 equipped with the photosensitive drum 9 and a laser scanner unit 15 arranged above the cartridge 8. In a case where an image forming operation is performed, a surface of the rotating photosensitive drum 9 is charged, and the laser scanner unit 15 exposes the photosensitive drum 9 with light based on the image information to draw an electrostatic latent image on the drum surface. The electrostatic latent image carried on the photosensitive drum 9 is developed into a toner image with charged toner particles, and the toner image is conveyed to a transfer portion where the photosensitive drum 9 and a transfer roller 10 face each other. A control unit of the image forming apparatus 1 performs the image forming operation by the image forming unit 1B based on the image information read by the image reading units 16 and 19 or image information received from an external computer via a network.
The image forming apparatus 1 includes a plurality of feeding devices 6 that feeds sheets as recording materials one by one at a predetermined interval. Skew feeding of a sheet fed from the feeding device 6 is corrected by registration rollers 7 and then the sheet is conveyed to the transfer portion. In the transfer portion, the toner image carried on the photosensitive drum 9 is transferred to the sheet. A fixing unit 11 is arranged downstream of the transfer portion in a sheet conveyance direction. The fixing unit 11 includes a pair of rotating members that pinch and convey the sheet, and a heating element such as a halogen lamp for heating the toner image, and performs fixing processing on the image by heating and pressing the toner image on the sheet.
In a case where the sheet on which the image is formed is discharged out of the image forming apparatus 1, the sheet having passed through the fixing unit 11 is conveyed through a horizontal conveyance portion 14 to the post-processing apparatus 4. In a case of a sheet on which image formation on a first surface is completed in double-sided printing, the sheet having passed through the fixing unit 11 is transferred to reversing rollers 12, conveyed by the reversing rollers 12 in a switchback manner, and conveyed again to the registration rollers 7 via a reconveyance portion 13. The sheet passes through the transfer portion and the fixing unit 11 again, and thus an image is formed on a second surface of the sheet. Then, the sheet is conveyed through the horizontal conveyance portion 14 to the post-processing apparatus 4.
The image forming unit 1B as described above is an example of an image forming unit that forms an image on a sheet, and an intermediate transfer type electrophotographic unit, in which a toner image formed on a photosensitive member is transferred to a sheet via an intermediate transfer member, may be used. A print unit adopting an inkjet method or an offset printing method may be used as an image forming unit.
The post-processing apparatus 4 includes a punching processing unit 4A that performs punching processing on sheets and a binding processing unit 4B that performs binding processing on the sheets, performs punching processing and binding processing on sheets received from the image forming apparatus 1, and discharges the sheets as a sheet bundle. The post-processing apparatus 4 can simply discharge a sheet received from the image forming apparatus 1 without performing punching processing and binding processing on the sheet.
The post-processing apparatus 4 is provided with a receiving path 81, an inner discharge path 82, a first discharge path 83, and a second discharge path 84 as conveyance paths for conveying the sheet and is provided with an upper discharge tray 25 and a lower discharge tray 37 as discharge destinations for discharging the sheet. The receiving path 81 as a first conveyance path is a conveyance path for receiving the sheet from the image forming apparatus 1 and conveying the sheet, and the inner discharge path 82 as a second conveyance path is a conveyance path that extends below the receiving path 81 and guides the sheet to the binding processing unit 4B. The first discharge path 83 is a conveyance path for discharging the sheet to the upper discharge tray 25, and the second discharge path 84 as a third conveyance path is a conveyance path that extends along a sheet discharge direction and guides the sheet to the lower discharge tray 37.
The sheet discharged from the horizontal conveyance portion 14 of the image forming apparatus 1 is received by inlet rollers 21 as a conveyance unit arranged in the receiving path 81, and conveyed through the receiving path 81 toward pre-reversing rollers 22. An inlet sensor 27 detects the sheet at a detection position between the inlet roller 21 and the pre-reversing roller 22. The pre-reversing rollers 22 convey the sheet received from the inlet rollers 21 toward the first discharge path 83.
At a predetermined timing after the inlet sensor 27 detects passage of a sheet trailing edge, the pre-reversing rollers 22 accelerate a conveyance speed of the sheet to a speed higher than a conveyance speed in the horizontal conveyance portion 14. The conveyance speed of the sheet in the inlet rollers 21 may be set higher than that in the horizontal conveyance portion 14, and the conveyance speed may be accelerated by the inlet rollers 21 upstream of the pre-reversing rollers 22. In this case, it is desirable to install a one-way clutch between a conveyance roller on the horizontal conveyance portion 14 and a motor that drives it so that the conveyance roller idles even if the inlet rollers 21 pull the sheet.
In a case where the discharge destination of the sheet is the upper discharge tray 25, reversing rollers 24 discharge the sheet received from the pre-reversing rollers 22 to the upper discharge tray 25. In this case, the reversing rollers 24 decelerate to a predetermined discharge speed at a predetermined timing after the sheet trailing edge passes the pre-reversing rollers 22.
In a case where the discharge destination of the sheet is the lower discharge tray 37, the reversing rollers 24 as a reversing unit perform switchback conveyance to reverse the sheet received from the pre-reversing rollers 22 and convey the sheet to the inner discharge path 82. A backflow prevention valve 23 is arranged at a branching portion where the receiving path 81 and the inner discharge path 82 branch off from the first discharge path 83 upstream of the reversing rollers 24 in the sheet discharge direction of the reversing rollers 24. The backflow prevention valve 23 has a function of regulating a reverse flow of the sheet switched back by the reversing rollers 24 to the receiving path 81. The pre-reversing rollers 22 reverse a rotation direction at a timing when the sheet trailing edge passes through the backflow prevention valve 23.
Inner discharge rollers 26, intermediate conveyance rollers 28, and kick-out rollers 29, which are rotary member pairs arranged in the inner discharge path 82, convey the sheet received from the reversing rollers 24 toward the binding processing unit 4B while delivering the sheet in order. In a case where the sheet is buffered, the inner discharge rollers 26 pause while nipping a preceding sheet. The inner discharge rollers 26 perform buffering by reversely rotating in synchronization with a succeeding sheet heading for the reversing rollers 24 and overlapping the preceding sheet on the succeeding sheet in the first discharge path 83. As for the sheet buffering, the inner discharge rollers 26 repeat the switchback and thus can buffer a plurality of sheets regardless of a sheet length.
An intermediate pre-stacking sensor 38 detects the sheet between the intermediate conveyance roller 28 and the kick-out roller 29. As the inlet sensor 27 and the intermediate pre-stacking sensor 38, an optical sensor that detects presence or absence of a sheet at the detection position using light can be used.
The binding processing unit 4B includes an intermediate lower guide 32 as a stacking unit on which sheets are stacked, an alignment mechanism 33, and a stapler (not illustrated), aligns the sheets received from the inner discharge path 82 using the alignment mechanism 33, and then binds the sheets at a predetermined position using the stapler. A bundle of sheets bound by the binding processing unit 4B is delivered to bundle discharge rollers 36 via the second discharge path 84, discharged out of the apparatus by the bundle discharge rollers 36 as a discharge unit, and stacked on the lower discharge tray 37.
Both of the upper discharge tray 25 and the lower discharge tray 37 can vertically move with respect to a housing of the post-processing apparatus 4. The post-processing apparatus 4 is equipped with sheet surface detection sensors that detect upper surface positions of the sheets in the upper discharge tray 25 and the lower discharge tray 37, and in a case where one of the sensors detects the sheet, the corresponding tray is lowered in an A2 or B2 direction. In a case where the sheet surface detection sensor detects that the sheet is removed from the upper discharge tray 25 or the lower discharge tray 37, the tray is raised in an A1 or B1 direction. Thus, the upper discharge tray 25 and the lower discharge tray 37 are controlled to move up and down so as to keep the upper surface of the stacked sheet constant.
The punching processing unit 4A that performs punching processing on a sheet is described in detail.
A photo interrupter sensor 204 corresponds to a punch position sensor S1 in
The sending unit 301 includes a rack gear 301a for connection to drive in the direction of the end portion. A guide hole portion 301b guides the punch chips (not illustrated) to a waste box 64. A first regulating portion 301c faces the waste box 64 and regulates the punch chips. The first regulating portion 301c is formed of a plurality of irregularities with the same cross sectional shape in the Y direction.
There is an idler gear 302. A stepping motor 303 corresponds to a motor M2 for adjusting an end portion position in
A photo interrupter sensor 305 corresponds to a punch home position sensor S2 (in
The lighting unit 63 and the line sensor 61 are arranged to face each other across the receiving path 81 (see
The line sensor 61 extends in the width direction of the sheet SH perpendicular to the sheet conveyance direction D1, and changes an output value based on a position in the width direction of the end portion of the sheet SH. More specifically, the line sensor 61 includes an optical sensor and changes an output value based on a boundary position of a grayscale difference in the line sensor 61 that appears by the light emitted from the lighting unit 63 being blocked by the sheet SH. Accordingly, it is possible to detect a position of a side end that is the end portion in the width direction of the sheet SH.
The punch unit 62 as the punching unit includes a punch 402 that rotates in an R1 direction around an axis center 401 as an axis, and a die 405 that rotates in an R2 direction opposite to the R1 direction around an axis center 404. The punch 402 and the die 405 are synchronously rotated by the punch motor M1 so that a blade edge of the punch 402 and a hole portion of the die 405 fit together. The punch motor M1 is configured to drive so that a speed of the blade edge of the punch 402 in a circumferential direction is the same as a speed of the sheet SH in the sheet conveyance direction D1 and to be able to punch the sheet SH while conveying the sheet.
As a result of performing sheet punching processing in the above-described operation, falling punch chips accumulate in the waste box 64, which is the storage unit. A full load detection sensor 65, which is a detection unit, is provided between the waste box 64 and the punch unit 62.
The punch chips (not illustrated) generated in punching by the punch unit 62 are discharged from a hole (not illustrated) formed on a −Z side surface side of the punch unit 62 to the guide hole portion 301b of the sending unit 301. A receiving unit 66 includes a guide hole portion 66b. The guide hole portion 66b has a function of guiding the punch chips (not illustrated) sent from the guide hole portion 301b to the waste box 64. The punch chips (not illustrated) that enter the guide hole portion 301b of the sending unit 301 are transferred to the guide hole portion 66b of the receiving unit 66. The punch chips (not illustrated) that enter the guide hole portion 66b are guided by the guide hole portion 66b into the waste box 64 and stored in the waste box 64.
A second regulating portion 66a of the receiving unit 66 is formed near the guide hole portion 66b of the receiving unit 66. The first regulating portion 301c and the second regulating portion 66a face each other and form a certain gap therebetween. A detailed shape of the second regulating portion 66a is described with reference to
The full load detection sensor 65 provided in the receiving unit 66 functions as a transmission optical sensor by a light-emitting unit 65a and a light-receiving unit 65b that receives the light emitted from the light-emitting unit 65a. The full load detection sensor 65 is arranged so that an optical path 65c from the light-emitting unit 65a to the light-receiving unit 65b is substantially parallel to an insertion direction of the waste box 64, and is placed above the waste box 64.
The punch chips may leak out from the gap between the first regulating portion 301c of the sending unit 301 and the second regulating portion 66a of the receiving unit 66. Thus, in order to prevent the punch chips from leaking out, it is necessary to maintain a gap relationship between the first regulating portion 301c and the second regulating portion 66a. Accordingly, the same shape portion of the Y-direction cross section of the first regulating portion 301c is longer than a movement stroke length in the Y-direction.
As illustrated in
A top part of the punch chips 70 accumulated in the mountain shape in the waste box 64 reaches the receiving unit 66. When the punch chips 70 block light to the transmission optical sensor, it is possible to detect that the waste box 64 is full.
As illustrated in
A first facing surface 701 of the first regulating portion 301c faces the second regulating portion 66a. A second facing surface 702 of the second regulating portion 66a faces the first regulating portion 301c.
The guide hole portion 66b of the receiving unit 66 has a width H in the X direction. A straight line having a longest dimension N can be arranged in a gap shape formed by the first regulating portion 301c and the second regulating portion 66a. The first facing surface 701 on the −Z direction side of the first regulating portion 301c and the second facing surface 702 on the +Z direction side of the second regulating portion 66a have shapes in which five isosceles triangles with rounded vertices and no bases are periodically arranged in the X direction. Thus, the above-described straight line having the longest dimension N exists at two locations per one shape of the isosceles triangle with rounded vertices and no base. Accordingly, the straight line having the longest dimension N according to the first exemplary embodiment exists at nine locations 704a to 704i in addition to the illustrated location. In order to prevent the punch chips from leaking out, theoretically, the punching chips will not leak out if the longest dimension N of the straight line that can be arranged in the gap shape in
While the present disclosure has been described with reference to exemplary embodiments, it is to be understood that the disclosure is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2022-097761, filed Jun. 17, 2022, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2022-097761 | Jun 2022 | JP | national |