Patent Grant
8944582
1. Field of the Invention
The present invention relates to a sheet processing apparatus suitably adapted to an inkjet printing apparatus and enabling to apply heat to a sheet with high efficiency.
2. Description of the Related Art
Japanese Patent Application Laid-Open No. 2004-306589 discusses an inkjet printing apparatus including a heater for drying ink. In this apparatus, a sheet printed by the inkjet printing apparatus is irradiated with ultraviolet rays to cure light curing ink, and is subject to pressure contact and heat by a roller with a built-in heater to fix the ink in a short time.
In the apparatus configuration in Japanese Patent Application Laid-Open No. 2004-306589, heat is mainly transferred from a narrow line-shaped region in which the roller and a surface of the sheet come into contact with each other. Therefore, the transfer efficiency of heat energy of the heater is poor, so that a large output heater is needed to dry the sheet in a short time. In other words, the power consumption of the printing apparatus uselessly increases.
Further, a lot of time may be required to dry the ink, depending on a type of a used sheet or ink. In such a case, the apparatus in Japanese Patent Application Laid-Open No. 2004-306589 has a possibility in which the ink adhering onto the surface of the heating roller cannot be dried during one revolution and is re-transferred to the sheet.
Further, when the used sheet is a thin paper, a cloth, or plastics, which has low rigidity, the print quality may be decreased by generating fine crease or corrugation on the sheet due to heating.
The present invention is directed to realizing an apparatus and a method which have low power consumption by enhancing the heat transfer efficiency from the heater to the sheet more than in the past.
Further, the present invention is also directed to realizing the apparatus and the method which can prevent generation of stain on the sheet, or fine crease and corrugation.
According to an aspect of the present invention, a sheet processing apparatus includes a heater configured to output heat rays, an irradiation unit configured to irradiate a sheet with the heat rays from the heater to heat the sheet by radiant heat, and a contact unit having a member configured to heat a region of the sheet by coming into contact with the radiant heated sheet on a downstream side of the irradiation unit, wherein a part of the heat rays output from the heater is radiated onto apart of a structure constituting the contact unit to raise a temperature of the member.
According to the present invention, since drying by applying radiation heat from the heater to a sheet with non-contact is performed while combining the drying with the member, in which temperature is raised by the same heater, coming into contact with the sheet, the heat energy generated from the heater can be effectively applied to the sheet. As the result, a large amount of drying ability can be obtained by the restricted power consumption.
In this case, since the drying is proceeded by the non-contact heating at first and then performed by the contact heating, the stain by adhering of ink at the contact unit can be prevented. In addition, since the contacting heating is performed after the non-contact heating, the sheet is corrected at the contact unit even if the crease or the corrugation are generated by the non-contact heating, so that the sheet in which the crease or the corrugation are suppressed can be finally obtained.
Further features and aspects of the present invention will become apparent from the following detailed description of exemplary embodiments with reference to the attached drawings.
The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate exemplary embodiments, features, and aspects of the invention and, together with the description, serve to explain the principles of the invention.
Various exemplary embodiments, features, and aspects of the invention will be described in detail below with reference to the drawings.
The sheet processing apparatus is suitably adapted to the inkjet printing apparatus. However, this application is only one example and the present invention can be widely applied to apparatuses performing heat treatment or drying treatment to a sheet, in various production apparatuses using the sheet.
The sheet used in the apparatus according to the present exemplary embodiment is assumed to be a sheet not having a receptive layer, such as a vinyl chloride layer enabling to repel moisture (hereinafter referred to as no receptive layer sheet). Further, the general used sheet having the receptive layer can be also used. The used ink is assumed to be the ink containing a lot of emulsion components. The emulsion components have characteristics in which, by heating on the sheet, moisture in the ink is vaporized, and then the ink is soften and forms film. By the ink forming film on the sheet, weatherability, water resistance, and wear resistance of images can be improved.
A recording medium used in the present exemplary embodiment is a roll sheet in which a long continuous sheet is wound in a roll shape. The roll is set in a sheet feeding unit not illustrated and a sheet S pulled out from the roll is supplied from the arrow direction Y to the printing unit. The supplied sheet S is nipped by a roller pair constituted with a conveyance roller 1, which is responsible for conveying the sheet in printing, and a pinch roller 2, and sheet conveyance is performed by roller rotation. A conveyance roller 12 (turn roller) is also provided on the downstream side of the sheet conveyance direction and the processed sheet S is finally wound by a winding unit 13 in a roll shape.
The printing unit mainly includes a print head 3, a carriage 4, and a platen 5. The sheet S moves on the platen 5 and printing is performed by applying ink from the print head 3 onto the sheet.
The print head 3 includes a nozzle for discharging ink by the inkjet method. As an energy generation element for discharging ink, various elements, such as, a heating element, a piezoelectric element, an electrostatic element, and a micro-electro-mechanical systems (MEMS) element have been known. In this exemplary embodiment, any elements can be used.
The print head 3 is mounted on the carriage 4. The carriage 4 reciprocates above the platen 5, in the X direction (the vertical direction of the sheet surface in
In the sheet conveyance direction (Y direction), the drying unit 6 is provided on the downstream side of the print unit 6. The drying unit 6 applies heat for drying the ink applied on the sheet in a short time. Since the drying unit 6 is a main feature of the present exemplary embodiment, it will be described in detail.
The drying unit 6 includes a heater 7 as a heat source. The heater 7 converts electric energy to heat energy mainly including heat rays from infrared rays to far-infrared rays. The heater 7 is a rod-shaped heating element prolonged in the width direction of the sheet S (the vertical direction of the sheet surface in
The drying unit 6 includes a first region R1 and a second region R2 along the sheet conveying direction (Y direction). The first region R1 performs non-contact sheet heating. The second region R2 performs contact sheet heating in the downstream side of the first region R1. In the first region R1, heating is performed by an irradiation unit irradiating a sheet with heat ray of the heater 7. In the second region R2, heating is performed by a contact unit applying heat to the sheet with a temperature-raised member coming into contact with the sheet. As described below, a part of the structure constituting the contact unit is irradiated with a part of the heat rays of the heater 7 (radiant heat) and raises temperature of the member coming into contact with the sheet. In other words, the heater 7 is a shared heat supplying source of the irradiation unit and the contact unit.
The irradiation unit includes the heater 7 and a reflector 8 including a heat reflection surface (a mirror surface) reflecting heat rays emitted from the heater 7. The reflection surface has a shape in which the heat rays reflected by the reflector 8 are directed to the first region R1 and the second region R2.
The contact unit has a structure including a heating roller 9, two assist rollers 10, and a roller guide 11. The heating roller 9 comes into contact with the surface of the sheet S (an ink -applied surface) and applies heat to the sheet. In the roller guide 11, a guide surface having a concave shaped cylindrical curved surface is formed. The curvature of the cylindrical curved surface is a little larger than the curvature of the outer periphery of the heating roller 9, and has an almost the same curvature as that of the outer periphery of the heating roller 9.
In the contact unit, the sheet S advances while having a state in which the sheet S is nipped between a part of the down side of the outer periphery surface of the heating roller 9 and the guide surface of the roller guide 11. In other words, in the contact unit, the heating roller 9 comes into contact with the printed surface of the sheet S and presses downward, and the sheet S becomes a partially curved shape along the outer periphery of the heating roller 9 and is conveyed. The two assist rollers 10 prevent the conveyed sheet from forming excessive creases and scratches. By the switching mechanism described below, the heating roller 9 can advance/retreat to positions of a plurality of steps with respect to the guide surface of the roller guide 11. By advancing/retreating, the state is switched to a first state in which the heating roller 9 presses the sheet and a second state in which the heating roller 9 does not press the sheet.
In addition, the heating roller 9 rotates for smoothening the conveying of the sheet, but it may be a member which is fixed without rotating if the surface friction is small. Further, the roller guide 11 may be one or a plurality of driven rollers which comes into contact with the heating roller 9, or the roller guide 11 itself may be omitted.
In the drying unit 6, the heat rays (radiant heat) from the heater 7 is directly radiated to the printed surface of the sheet S in the first region R1. In the following second region R2, a part of the heat rays from the heater 7 directly is radiated from an upper side to the heating roller 9, which is a part of the structure constituting the heating unit, so that the temperature of the heating roller 9 rises. Since the heating roller 9 rotates at a time of conveying the sheet S, the temperature of the entire surface of the heating roller 9 uniformly rises. The temperature-raised heating roller 9 comes into contact with the sheet S to heat the sheet S. The heating roller 9 is made of a member having a high heat transfer rate and a large heat capacity.
The reason of making the first region R1 to be an upstream and the second region R2 to be a downstream along the sheet conveyance direction is that the ink on the sheet immediately after printed in the print unit has not been dried. More specifically, when a sheet comes into contact with something, such as a roller, in the state in which the sheet is wet with ink, the ink adheres to the something with which the sheet comes into contact. Therefore, drying of the ink is accelerated by non-contact heating in the first region R1, and then the heating roller 9 comes into contact with the sheet to heat more in the second region R2. The reason of performing the contact heating in the second region R2 is, by pressing the sheet to the surface of the heating roller 9 which is high temperature, to correct fine creases and corrugation which can be generated by the non-contact heating in the first region R1. Particularly, when the sheet is thin papers, clothes, or plastics, which has low rigidity, a large effect can be obtained, so that the final printing quality is improved.
Accordingly, the switching mechanism for advancing/retreating the heating roller 9 includes an arm 14 rotatably supporting the both ends of the heating roller 9, a gear train 15 connected to the arm 14, and a motor 16 connected to the gear train 15. Rotation of the motor 16 rotates and moves the arm 14 via the gear train 15 to move the heating roller 9 up and down.
By controlling an amount of rotation of the motor 16, a position of the heating roller 9, i.e., urging force from the heating roller 9 to the sheet S in the contact unit, can be arbitrarily set. In this exemplary embodiment, the heating roller 9 can be selectively positioned at the three positions, i.e., the state in
For example, according to types of the used sheet or printing conditions (the pass number of multi-pass), the most proper position is set. Table 1 illustrates the examples of combinations of the setting conditions of the temperature of the heating roller 9 and the urging force of the heating roller 9 according to the conditions.
By instructions from the controller 100, operations of the various motors in the printing apparatus are controlled via motor drivers 108 and a print head 1111 (the print head 3 in
In step S1 (set heating condition), the controller 100 instructs to set a heating condition and other print conditions (the pass number of multi-pass printing) from information of types of sheets, which are designated by a user or automatically recognized by the printing apparatus, and printing mode (print quality). Above Table 1 is a data table for condition setting. The data table is stored in the memory in the control unit. The control unit refers to the data table based on the kinds of sheet to be used and the pass numbers, and acquires the optimal roller temperature, presence or absence of roller pressing, and an amount of urging force.
In step S2 (pre-heating), before starting printing operation, the controller 100 instructs to pre-heat the heater so as to apply the heat by which both the first region R1 and the second region R2 can reach a target temperature.
In step S3 (printing), the control unit instructs to start printing operation in the printing unit. Then, the processing proceeds to step S4 but the printing operation is also continued after that.
In step S4 (pressing), the control unit instructs to drive the switching circuit to move the heating roller 9 to the position in which the amount of urging force becomes to be a value set in step S1. The heating roller 9 for the conveyed sheet is pressed to the sheet to press and heat. Since the heating roller 9 is pressed after the start of the printing operation, damage hardly occurs in the sheet. In the printing operation, heating and drying is performed in non-contact state in the first region R1 and heating and drying is performed in contact state in the following second region R2.
In step S5 (end of printing), after the printing of the images intended to print in the printing unit is finished, the control unit instructs to end the heating operation in the drying unit. The control unit instructs to drive the switching mechanism and retreat the heating roller 9 above. Then, the series of operations is ended.
According to the above exemplary embodiments, since both the drying by applying radiant heat from the heater to the sheet in non-contact state and the drying by the member in which temperature is raised by the heat from the same heater coming into contact with the sheet are performed collectively, the heat energy generated by the heater can be efficiently applied to the sheet. As the result, a large amount of drying ability can be obtained in the restricted power consumption. At this time, since the drying proceeds by non-contact heating at first and then heating is performed by contact heating, the contact unit can be prevented from being stained by ink adhering. In addition, after the non-contact heating, the contact heating is performed, so that even when the creases and corrugations are generated in a sheet, the sheet is corrected in the contact unit and the sheet without ceases and corrugations can be finally obtained.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all modifications, equivalent structures, and functions.
This application claims priority from Japanese Patent Application No. 2011-166766 filed Jul. 29, 2011, which is hereby incorporated by reference herein in its entirety.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2011-166766 | Jul 2011 | JP | national |
| Number | Name | Date | Kind |
|---|---|---|---|
| 5708920 | Ohnishi et al. | Jan 1998 | A |
| 5835835 | Nishikawa et al. | Nov 1998 | A |
| 20040189773 | Masumi et al. | Sep 2004 | A1 |
| Number | Date | Country |
|---|---|---|
| 101934643 | Jan 2011 | CN |
| 2000-117960 | Apr 2000 | JP |
| 2004-306589 | Nov 2004 | JP |
| 2010087181 | Aug 2010 | WO |
| Number | Date | Country | |
|---|---|---|---|
| 20130027486 A1 | Jan 2013 | US |
