The present invention relates to a sheet processing apparatus which subjects a folded booklet bundle to a predetermined process, an image forming apparatus which has a processing function of the sheet processing apparatus, and an image forming system which has the sheet processing apparatus.
To process a sheet output from an image forming apparatus body, there has been known a sheet processing apparatus which folds a sheet bundle at its center in two (hereinafter, called the folding process) to make a folded booklet bundle (including a saddle-stitched booklet).
To improve the quality of the folded booklet bundle, there has been proposed a sheet processing apparatus which flattens a folded end (a back of the folded booklet bundle; a spine on the binding side) of the folded booklet bundle (hereinafter, called the flattening process, is one of deforming processes) (see Patent Citation 1 and Patent Citation 2).
To improve the quality of the folded booklet bundle, there has been known a sheet processing apparatus which cuts a fore edge (on the opening side) of the folded booklet bundle (hereinafter, called the fore edge cutting process) to make the folded booklet bundle whose fore edge has been aligned.
To improve the quality of the folded booklet bundle, it is considered that after the fore edge of the folded booklet bundle is cut and aligned, the folded booklet bundle is flattened.
The folded booklet bundle whose fore edge has been cut and aligned is flattened. Variations are caused in the fore edge cutting surface again. The quality of the booklet bundle can be lowered.
To improve the quality of the folded booklet bundle whose fore edge has been cut, it is considered that two opposed, top and tail edges of the folded booklet bundle crossing the fore edge are cut (hereinafter, called the top and tail edges cutting process).
However, when the flattened folded booklet bundle is subjected to the top and tail edges cutting process, the flattened folded end can be collapsed by the pressure of a cutter during the top and tail edges cutting process, thereby lowering the quality of the booklet bundle.
The present invention provides a sheet processing apparatus in which when a folded booklet bundle is subjected to a combination of a flattening process and a cutting process, the quality of the booklet bundle can be improved without lowering the quality of the booklet bundle.
To achieve the above object, the present invention provides a sheet processing apparatus including: a deforming processing portion which presses a folded end of a folded booklet bundle to deformed the folded end; and a cutting processing portion which cuts an edge of the booklet bundle; wherein edges crossing the folded end of the booklet bundle are cut by the cutting processing portion and the folded end of the booklet is then deformed by the deforming processing portion.
To achieve the above object, the present invention provides a sheet processing apparatus including: a deforming processing portion which presses a folded end of a folded booklet bundle to deformed the folded end; and a cutting processing portion which cuts an edge opposite the folded end of the booklet bundle and edges crossing the folded end; wherein after the edges crossing the folded end of the booklet bundle are cut, the folded end of the booklet is deformed, and the edge opposite the folded end of the booklet bundle is then cut.
According to the present invention, when the booklet bundle is subjected to a combination of the deforming process and the cutting process, the quality of the booklet bundle can be improved without lowering the quality of the booklet bundle.
Further features of the present invention will become apparent from the following description of exemplary embodiments (with reference to the attached drawings).
An exemplary embodiment of the present invention will be illustratively described below in detail with reference to the drawings. The dimensions, materials, shapes, relative arrangement of components described in the following embodiment should be changed appropriately by the configuration of an apparatus to which the present invention is applied and various conditions. Unless otherwise specified, the scope of the present invention is not limited to them.
An image forming system which has an image forming apparatus body and a sheet processing apparatus will be illustrated and described. There is illustrated the sheet processing apparatus in which discrete units which are a finisher, a top and tail edges cutting unit, a flattening processing unit, and a fore edge cutting unit configure a system. The present invention is not limited to this. The sheet processing apparatus may be integrated with various combinations of a finisher 500, a top and tail edges cutting unit 600, a flattening processing unit 700, and a fore edge cutting unit 800.
(Overall Configuration of Image Forming System)
The overall configuration of the image forming system will be described using
As illustrated in
An original feeding unit 100 is mounted on the image reader 200. The original feeding unit 100 sequentially feeds each original set faceup on an original tray in page order. The original feeding unit 100 conveys the original to a reading position on a platen glass 102 via a curved path, and then discharges the original to an external discharge tray 112.
When the original passes through the reading position on the platen glass 102, the image of the original is read by a scanner unit 104 held in a position corresponding to the reading position. The reading method is generally called original scanning reading. Specifically, when the original passes through the reading position, the reading surface (the image surface) of the original is irradiated with light of a lamp 103 of the scanner unit 104. The reflection light from the original is guided to a lens 108 via mirrors 105, 106, and 107. The light which has passed through the lens 108 is focused onto the imaging surface of an image sensor 109.
The original is conveyed so as to pass through the reading position. There is performed the original reading scanning in which a direction perpendicular to the conveying direction of the original is a main scanning direction and the conveying direction is a sub-scanning direction. When the original passes through the reading position, the image of the original is read by the image sensor 109 on each line in the main scanning direction. The original is conveyed in the sub-scanning direction to read the entire image of the original. The optically read image is converted to image data by the image sensor 109 and is then output. The image data output from the image sensor 109 is subjected to a predetermined process in an image signal controlling portion 922 (see
The original is conveyed onto the platen glass 102 by the original feeding unit 100 and is then stopped in a predetermined position. In this state, the scanner unit 104 can scan and read the image of the original in the sub-scanning direction. The reading method is called original fixation reading.
When the original is read without using the original feeding unit 100, the user lifts the original feeding unit 100 to place the original on the platen glass 102. The scanner unit 104 scans and reads the original in the sub-scanning direction. When the image of the original is read without using the original feeding unit 100, the original fixation reading is performed.
The exposure controlling portion 110 of the printer 300 modulates and outputs a laser beam based on the input video signal. The scanning of the laser beam is performed with a polygon mirror 110a. A photosensitive drum 111 which configures the image forming portion is irradiated with the laser beam. An electrostatic latent image according to the scanning laser beam is formed on the photosensitive drum 111. As described later, the exposure controlling portion 110 outputs the laser beam at the original fixation reading so as to form a correct image (which is not a mirror image).
The electrostatic latent image on the photosensitive drum 111 is allowed to be a visible image as a developer image by a developer supplied from a development device 113. With a timing in synchronization with the start of the irradiation of the laser beam, the sheet is fed from cassettes 114 and 115, a manual feeding portion 125, or a duplex conveying path 124. The sheet is conveyed to between the photosensitive drum 111 and a transfer portion 116. The developer image formed on the photosensitive drum 111 is transferred onto the sheet fed by the transfer portion 116.
The sheet onto which the developer image has been transferred is conveyed to a fixing portion 117. The fixing portion 117 fixes the developer image onto the sheet by applying heat and pressure to the sheet. The sheet which has passed through the fixing portion 117 passes through a switching member 121 and a discharge roller 118 and is then discharged from the printer 300 to the outside (a finisher 500).
The sheet is discharged in the state that its image forming surface is set facedown. In this state, the sheet which has passed through the fixing portion 117 is guided once into a reversing path 122 by the switching operation of the switching member 121. Accordingly, the trailing end of the sheet passes through the switching member 121. The sheet is switched back and is then discharged from the printer 300 by the discharge roller 118. The discharge form is called reverse discharge. The reverse discharge is performed when the image is formed in page order, such as when the image read using the original feeding unit 100 is formed or when the image output from a computer is formed. The page order of the discharged sheets becomes correct.
The image is formed on a hard sheet such as an OHP sheet fed from the manual feeding portion 125. The sheet is discharged by the discharge roller 118 in the state that its image forming surface is set faceup without being guided into the reversing path 122.
When duplex recording which forms the image on two sides of the sheet is set, the sheet is guided into the reversing path 122 by the switching operation of the switching member 121 and is then conveyed to the duplex conveying path 124. There is performed control in which the sheet which has been guided to the duplex conveying path 124 is fed again to between the photosensitive drum 111 and the transfer portion 116 with the above timing
The sheet which has been discharged from the printer 300 is conveyed to the sheet processing apparatus 20. The sheet processing apparatus 20 has the finisher 500, the top and tail edges cutting unit 600, the flattening processing unit 700, and the fore edge cutting unit 800 from the upstream side in the conveying direction in that order. The sheet which has been discharged from the printer 300 is conveyed to the finisher 500. The finisher 500 performs the respective processes such as a folding process which folds a bundle of a plurality of sheets at its center in two. The sheet bundle (hereinafter, called a booklet bundle) which has been folded by the finisher 500 passes through the top and tail edges cutting unit 600, the flattening processing unit 700, and the fore edge cutting unit 800. The booklet bundle is selectively subjected to the respective processes and is then discharged to a bookbinding stack tray 11. As described later, the fore edge cutting unit 800 and the top and tail edges cutting unit 600 cut edges of the booklet bundle which has been folded by the finisher 500. The flattening processing unit 700, served as a deforming processing portion which deforms a folded end, performs a flattening process which presses and flattens a folded end of the folded booklet bundle. The flattening process is one of deforming processes, the folded end of the folded booklet bundle is deformed into “square back” shape having corners by the flattening process. Accordingly, the booklet bundle as a final product which has been selectively subjected to the respective processes is discharged to the bookbinding stack tray 11.
(Controller of Image Forming System)
The configuration of a controller which controls the entire image forming system will be described with reference to
As illustrated in
The original feeding unit controlling portion 911 drivingly controls the original feeding unit 100 based on an instruction from the CPU circuit portion 900. The image reader controlling portion 921 drivingly controls the scanner unit 104 and the image sensor 109 and transfers an analog image signal output from the image sensor 109 to the image signal controlling portion 922.
The image signal controlling portion 922 converts the analog image signal from the image sensor 109 to a digital signal and then subjects the digital signal to the respective processes. Accordingly, the image signal controlling portion 922 converts the digital signal to a video signal and then outputs the video signal to the printer controlling portion 931. The image signal controlling portion 922 subjects a digital image signal input from a computer 903 via an external I/F 904 to the respective processes and converts the digital image signal to a video signal and then outputs the video signal to the printer controlling portion 931. The processing operation by the image signal controlling portion 922 is controlled by the CPU circuit portion 900. The printer controlling portion 931 drives the exposure controlling portion 110 based on the input video signal.
The operation displaying unit controlling portion 941 transmits and receives information between an operation displaying unit 400 (see
The finisher controlling portion 951 is mounted on the finisher 500. The finisher controlling portion 951 transmits and receives information to/from the CPU circuit portion 900 to drivingly control the entire finisher. The controlled contents will be described later. The finisher controlling portion 951 generally controls blocks 961, 971, and 981.
The edge cutting controlling portion 981 is mounted on the fore edge cutting unit 800. The fore edge cutting controlling portion 981 transmits and receives information to/from the finisher controlling portion 951 to drivingly control the entire fore edge cutting unit. The control will be described later.
The top and tail edges cutting controlling portion 961 is mounted on the top and tail edges cutting unit 600. The top and tail edges cutting controlling portion 961 transmits and receives information to/from the finisher controlling portion 951 to drivingly control the entire top and tail edges cutting unit. The control will be described later.
The flattening process controlling portion 971 is mounted on the flattening processing unit 700. The flattening process controlling portion 971 transmits and receives information to/from the finisher controlling portion 951 to drivingly control the entire flattening processing unit. The control will be described later.
In this embodiment, the image forming system is controlled by the communication between the CPU circuit portion 900 and the finisher controlling portion 951 and the communication between the finisher controlling portion 951, the fore edge cutting controlling portion 981, the top and tail edges cutting controlling portion 961, and the flattening process controlling portion 971. The present invention is not limited to this. The finisher controlling portion 951 may be provided in the image forming apparatus body 10 so as to be integrated with the CPU circuit portion 900. Alternatively, the fore edge cutting controlling portion 981, the top and tail edges cutting controlling portion 961, and the flattening process controlling portion 971 may be provided in the finisher 500 so as to be integrated with the finisher controlling portion 951.
(Operation Displaying Unit)
The image forming system has processing modes such as non-sort, sort, staple sort (binding mode), and a bookbinding mode. Such processing modes are set by the input operation from the operation displaying unit 400 or the computer 903. When the processing mode is set to select the soft-key “sort” on the initial screen illustrated in
In
(Finisher)
The configuration of the finisher 500 will be described with reference to
The finisher 500 sequentially takes in the sheets discharged from the image forming apparatus body 10 to selectively subject the sheets to the following predetermined processes. As the predetermined processes, there are a process which aligns and bundles the taken-in sheets, a stapling process which staples the trailing end of the sheet bundle, a punch process which punches the taken-in sheets near their trailing ends, a sort process, a non-sort process, and a bookbinding process.
As illustrated in
A switching member 551 is arranged on the downstream side of the pair of inlet rollers 501 and can switch between a sort path 510 or a non-sort path 509 and a bookbinding path 550.
The buffer roller 503 is a roller which can wind a predetermined number of the stacked sheets conveyed via the pair of conveying rollers 502 around the outer circumference of the buffer roller 503. The sheets are wound around the outer circumference of the roller by depressing rollers 504, 505, and 506 during rotation. The wound sheets are conveyed in the rotating direction of the buffer roller 503.
A switching member 507 is arranged between the depressing rollers 505 and 506. A switching member 508 is arranged on the downstream side of the depressing roller 506. The switching member 507 is a switching member which separates the sheets wound around the buffer roller 503 from the buffer roller 503 to guide the sheets to the non-sort path 509 or the sort path 510. The switching member 508 is a switching member which separates the sheets wound around the buffer roller 503 from the buffer roller 503 to guide the sheets to the sort path 510 or the sheets wound around the buffer roller 503 to a buffer path 511.
When the sheets wound around the buffer roller 503 are guided to the non-sort path 509, the switching member 507 is operated to separate the wound sheets from the buffer roller 503 to guide the sheets to the non-sort path 509. The sheets guided to the non-sort path 509 are discharged onto a sample tray 590 via a pair of discharge rollers 512. A discharge sensor 571 is provided midway the non-sort path 509.
When the sheets wound around the buffer roller 503 are guided to the buffer path 511, the switching members 507 and 508 are not operated, and the sheets wound around the buffer roller 503 are conveyed to the buffer path 511. A buffer path sensor 572 which detects the sheets on the buffer path 511 is provided midway the buffer path 511.
When the sheets wound around the buffer roller 503 are guided to the sort path 510, the switching member 507 is not operated and the switching member 508 is operated. The wound sheets are separated from the buffer roller 503 and are then guided to the sort path 510.
The sheets guided to the sort path 510 are stacked on an intermediate tray (hereinafter, called a processing tray) 520 via a pair of conveying rollers 513 and 514. The sheet bundle stacked on the processing tray 520 is aligned by aligning members 521 provided on the front and rear sides and is stapled, if necessary. Accordingly, the sheet is discharged onto a stack tray 591 by discharge rollers 522a and 522b. The discharge roller 522b is supported by a swinging guide 524. The swinging guide 524 is swung so as to abut the discharge roller 522b onto the topmost sheet on the processing tray 520 by a swinging motor (not illustrated). In a state that the discharge roller 522b is abutted onto the topmost sheet on the processing tray 520, the discharge roller 522b cooperates with the discharge roller 522a to discharge the sheet bundle on the processing tray 520 toward the stack tray 591.
The stapling process is performed by a stapler 523. The stapler 523 can be moved along the outer periphery of the processing tray 520 and can bind the sheet bundle stacked on the processing tray 520 in the trailing position (the trailing end) of the sheets in the sheet conveying direction.
The sheet guided to the bookbinding path 550 by the switching member 551 is subjected to the folding process which folds the sheet bundle at its center in two by a folding mechanism as a folding processing portion described below. The sheet guided to the bookbinding path 550 is conveyed to a bookbinding intermediate tray (hereinafter, called a bookbinding processing tray) 560 via a pair of conveying rollers 552. A bookbinding inlet sensor 574 is provided midway the bookbinding path 550. An intermediate roller 553 and a movable sheet positioning member 554 are provided to the bookbinding processing tray 560. An anvil (not illustrated) is provided in a position opposite a stapler 555. The stapler 555 cooperates with the anvil to staple the sheet bundle stored in the bookbinding processing tray 560.
A pair of folding rollers 556 and a protruding member 557 provided in the opposite position of the pair of folding rollers 556 are provided on the downstream side of the stapler 555. The protruding member 557 is protruded toward the sheet bundle stored in the bookbinding processing tray 560. The sheet bundle stored in the bookbinding processing tray 560 is then pushed out to between the pair of folding rollers 556. The pair of folding rollers 556 fold the sheet bundle and then convey the sheet bundle to the downstream side. The folded sheet bundle (booklet bundle) is conveyed to the unit on the downstream side in the conveying direction via a pair of conveying rollers 558. A discharge sensor 575 is provided on the downstream side of the pair of conveying rollers 558.
(Operation of Folding Process in Bookbinding Mode)
The flow of the operation of the bookbinding mode by the folding process by the finisher 500 will be described with reference to
When the bookbinding mode is specified, as illustrated in
When a predetermined number of sheets are aligned and stored, as illustrated in
As illustrated in
As illustrated in
The sheet bundle (hereinafter, called a booklet bundle) which has been folded by the finisher 500 sequentially passes through the top and tail edges cutting unit 600, the flattening processing unit 700, and the fore edge cutting unit 800. The sheet bundle is selectively subjected to the respective processes and discharged onto the bookbinding stack tray 11.
Here, the respective configurations of the top and tail edges cutting unit 600, the flattening processing unit 700, and the fore edge cutting unit 800 will be described from the upstream side in the conveying direction.
(Top and Tail Edges Cutting Unit)
The configuration of the top and tail edges cutting unit 600 will be described with reference to
The top and tail edges cutting unit 600 is a top and tail edges cutting processing portion which cuts top and tail edges crossing a folded end of a folded booklet bundle B. The top and tail edges cutting unit 600 configures the cutting processing portion which cuts and aligns the edges of the booklet bundle B together with the fore edge cutting unit 800.
The top and tail edges cutting unit 600 receives the booklet bundle B which has been folded by the bookbinding processing portion of the finisher 500 at the center reference by an inlet conveying roller 601.
The inlet conveying roller 601 has an upper conveying roller 601a and a lower conveying roller 601b. The upper conveying roller 601a is moved in the up and down directions by a spring (not illustrated) and can receive the booklet bundle whose thickness is changed.
A belt conveying roller 602, a conveying roller 603, and a discharge conveying roller 604 are arranged on the downstream side of the inlet conveying roller 601. The discharge conveying roller 604 is moved in the up and down directions by a spring (not illustrated). The conveying roller 603 can be moved away from the booklet bundle B by a solenoid (not illustrated).
A skew feeding correction stopper 613 which corrects the skew feeding of the received booklet bundle B on the downstream side of the conveying roller 603. The skew feeding correction stopper 613 completes the correction of the skew feeding so as to be rotationally retracted. Accordingly, the booklet bundle B is received by the discharge conveying roller 604.
An aligning plate 608 has an aligning plate 608a on the rear side of the apparatus and an aligning plate 608b on the front side of the apparatus. The aligning plate 608 performs the aligning operation in a direction perpendicular to the conveying direction such that the center position of the booklet bundle B whose skew feeding has been corrected by the skew feeding correction stopper 613 is a predetermined position.
A lower cutting guide 609 and an upper cutting guide 610 have a lower cutting guide 609a and an upper cutting guide 610a on the rear side of the apparatus, and a lower cutting guide 609b and an upper cutting guide 610b on the front side of the apparatus. The lower cutting guide 609 and the upper cutting guide 610 can be moved in a direction perpendicular to the conveying direction according to the cutting position. The guides 609 and 610 are moved in the rear and front directions of the apparatus according to the booklet bundle size and the amount of cutting such that the ends of the guides 609 and 610 are in the cutting position. The upper cutting guide 610 presses the booklet bundle from above so as not to shift the booklet bundle during cutting.
A cutter 611 has a cutter 611a on the rear side of the apparatus and a cutter 611b on the front side of the apparatus. The cutters 611a and 611b are moved with movement of the lower cutting guide 609 and the upper cutting guide 610 on the rear and front sides of the apparatus to perform the cutting operation along the guide end surfaces. The paper waste of the cut top and tail edges is stored in a trash box 612.
In the conveying path, there are provided an inlet sensor 605 which detects that the booklet bundle B has been conveyed into the top and tail edges cutting unit 600, a sensor 606 which detects that the booklet bundle B has reached the skew feeding correction position, and a discharge outlet sensor 607 which detects that the booklet bundle B has been discharged from the top and tail edges cutting unit 600.
(Operation of Top and Tail Edges Cutting Process)
The flow of the operation of the top and tail edges cutting process will be described.
As illustrated in
As illustrated in
As illustrated in
The grip of the booklet bundle B which has been subjected to the top and tail edges cutting process is released. As illustrated in
(Flattening Processing Unit)
The configuration of the flattening processing unit 700 will be described with reference to
The flattening processing unit 700 is the deforming processing portion which presses a folded end of the folded sheet bundle (hereinafter, called a booklet bundle) B to deform the folded end into a flat shape (a square back shape having corners). When the folded end is deformed into a square back shape, a back of the folded sheet bundle may be a concave shape, not flat.
The flattening processing unit 700 receives the booklet bundle B which has been folded by the bookbinding processing portion of the finisher 500 at the center reference by a belt conveying roller 701. The booklet bundle B which has passed through the top and tail edges cutting unit 600 and has been selectively subjected to the top and tail edges cutting process is received at the center reference.
The belt conveying roller 701 has a lower belt conveying roller 701a and an upper belt conveying roller 701b. The upper belt conveying roller 701b is moved in the up and down directions by a spring (not illustrated) and can receive the booklet bundle whose thickness is changed.
A skew feeding correction stopper 708 which corrects the skew feeding of the received booklet bundle B is provided on the downstream side of the belt conveying roller 701. The skew feeding correction stopper 708 completes the skew feeding correction so as to be rotationally retracted. The skew feeding correction stopper 708 conveys the booklet bundle B to a discharge conveying roller 702.
The booklet bundle B whose skew feeding has been corrected by the skew feeding correction stopper 708 is gripped by a fixed lower gripper 707 and a movable upper gripper 706.
The skew feeding correction stopper 708 is movable in the conveying direction. The grip position of the booklet bundle B in the conveying direction can adjust the amount of protrusion of the folded end of the booklet bundle B from the gripper end faces by adjusting the skew feeding correction position of the skew feeding correction stopper 708.
The folded end of the booklet bundle B fixed by the grippers 706 and 707 is flattened by moving a pressing roller 709, cylindrically-shaped, which performs the flattening process in a direction perpendicular to the conveying direction in the state that the pressing roller 709 presses the folded end of the booklet bundle B protruded from the grippers. The pressing roller 709 may be a crown-shaped, not cylindrically-shaped, thereby the back of the folded sheet bundle may be a concave shape, not flat.
In the conveying path, there are provided an inlet sensor 703 which detects that the booklet bundle B has been conveyed into the flattening processing unit 700, a sensor 704 which detects that the booklet bundle B has reached the skew feeding correction position, and a discharge outlet sensor 705 which detects that the booklet bundle B has been discharged from the flattening processing unit 700.
(Operation of Flattening Process)
The flow of the operation of the flattening process, as a deforming process, will be described.
As illustrated in
As illustrated in
As illustrated in
As illustrated in
(Fore Edge Cutting Unit)
The configuration of the fore edge cutting unit 800 will be described with reference to
The fore edge cutting unit 800 is a fore edge cutting processing portion which cuts an edge opposite the folded end of the folded booklet bundle B. The fore edge cutting unit 800 configures the cutting processing portion which cuts and aligns the edge of the booklet bundle B together with the top and tail edges cutting unit 600.
The fore edge cutting unit 800 receives the booklet bundle B which has been folded by the bookbinding processing portion of the finisher 500 at the center reference by an inlet conveying roller 801. The booklet bundle B which has passed through the flattening processing unit 700 and has been selectively subjected to the flattening process is received at the center reference. The present invention is not limited to the configuration. The flattening processing unit 700 may be provided as the deforming processing portion so as to be integrated with the fore edge cutting unit 800.
The inlet conveying roller 801 has an upper conveying roller 801a and a lower conveying roller 801b. The upper conveying roller 801a is moved in the up and down directions by a spring (not illustrated) and can receive the booklet bundle whose thickness is changed.
A belt conveying roller 802, a conveying roller 803, and a discharge conveying roller 804 are arranged on the downstream side of the inlet conveying roller 801. The discharge conveying roller 804 and the conveying roller 803 are moved in the up and down directions by a spring (not illustrated).
A skew feeding correction stopper 810 which corrects the skew feeding of the received booklet bundle B is provided on the downstream side of the conveying roller 803. The skew feeding correction stopper 810 completes the skew feeding correction so as to be rotationally retracted. The skew feeding correction stopper 810 conveys the booklet bundle B to the discharge conveying roller 804.
The booklet bundle whose skew feeding has been corrected by the skew feeding correction stopper 708 is gripped by a fixed lower gripper 808 and a movable upper gripper 807.
The skew feeding correction stopper 810 is movable in the conveying direction. The grip position of the booklet bundle B in the conveying direction can realize the adjustment of the fore edge cutting position of the booklet bundle B by adjusting the skew feeding correction position of the skew feeding correction stopper 810.
The fore edge opposite the folded end of the booklet bundle B fixed by the grippers 808 and 807 is cut by a cutter 809. The cut paper waste is stored in a trash box 811.
In the conveying path, there are provided an inlet sensor 805 which detects that the booklet bundle B has been conveyed into the fore edge cutting unit 800, a sensor 806 which detects that the booklet bundle B has reached the skew feeding correction position, and a discharge outlet sensor 812 which detects that the booklet bundle B has been discharged from the fore edge cutting unit 800.
(Operation of Fore Edge Cutting Process)
The flow of the operation of the fore edge cutting process will be described.
As illustrated in
As illustrated in
As illustrated in
The grip of the booklet bundle B which has been subjected to the fore edge cutting process is released. As illustrated in
(Setting of Bookbinding Mode)
The flow of the setting of the bookbinding mode and the cutting mode will be described with reference to
When the “special features” soft-key is selected on the initial screen illustrated in
If the bookbinding mode is selected, at least the folding process is performed. The user can select whether saddle stitch is performed or not. As illustrated in
On the screen illustrated in
On the screen illustrated in
If the fore edge cutting is selected on the screen illustrated in
The three-side cutting is selected on the screen illustrated in
The presence or absence of the performance of the flattening process is set on the flattening process setting screen illustrated in
(Operation Combining Flattening Process and Cutting Process in Bookbinding Mode)
The flow of the processing operation combining the flattening process, as a deforming process, and the cutting process which is performed to the folded booklet bundle will be described with reference to
In this embodiment, when the folded booklet bundle is subjected to the flattening process and the cutting process, the order of the flattening process and the cutting process is changed according to the position of the edges of the booklet bundle cut by the cutting units 600 and 800 so as to improve the quality of the booklet bundle.
The flow of the operation of
In step S1002, it is determined whether the top and tail edges cutting process is set or not. If the top and tail edges cutting process is set, the process is advanced to step S1003 to perform the top and tail edges cutting process by the top and tail edges cutting unit 600. If the top and tail edges cutting process is not set, the process is advanced to step S1004.
In step S1004, it is determined whether the flattening process is set or not. If the flattening process is set, the process is advanced to step S1005 to perform the flattening process by the flattening processing unit 700. If the flattening process is not set, the process is advanced to step S1006.
In step S1006, it is determined whether the fore edge cutting process is set or not. If the fore edge cutting process is set, the process is advanced to step S1007 to perform the fore edge cutting process by the fore edge cutting unit 800. If the fore edge cutting process is not set, the process is advanced to step S1008 to discharge the folded booklet bundle to the bookbinding stack tray 11. The operation of the bookbinding mode is then ended.
In the operation which subjects the folded booklet bundle to a combination of the flattening process and the cutting process, the flow of the operation when the fore edge cutting is set on the setting screen illustrated in
When the operation of the folding process is started, the folding process is performed by the folding mechanism provided in the finisher 500 in step S1001.
In step S1002, the top and tail edges cutting process is not set, so that the process is advanced to step S1004.
In step S1004, the flattening process is set, so that the process is advanced to step S1005. The flattening process is performed by the flattening processing unit 700. After the flattening process is performed, the process is advanced to step S1006.
In step S1006, the fore edge cutting process is set, so that the process is advanced to step S1007, and the fore edge cutting process is performed by the fore edge cutting unit 800. After the fore edge cutting process is performed, the process is advanced to step S1008. The folded booklet bundle is discharged to the bookbinding stack tray 11 to end the operation of the bookbinding mode.
When the folded booklet bundle is subjected to the fore edge cutting process and the flattening process, the fore edge cutting process is performed after the flattening process is performed. Consequently, variation in the fore edge cutting surface can be prevented, and the booklet bundle having a high quality can be provided to the user without lowering the quality of the booklet bundle.
In the operation which subjects the folded booklet bundle to a combination of the flattening process and the cutting process, the flow of the operation when the three-side cutting is set on the setting screen illustrated in
when the operation of the folding process is started, the folding process is performed by the folding mechanism provided in the finisher 500 in step S1001.
In step S1002, the top and tail edges cutting process is set, so that the process is advanced to step S1003. The top and tail edges cutting process is performed by the top and tail edges cutting unit 600. After the top and tail edges cutting process is performed, the process is advanced to step S1004.
In step S1004, the flattening process is set, so that the process is advanced to step S1005, and the flattening process is performed by the flattening processing unit 700. After the flattening process is performed, the process is advanced to step S1006.
In step S1006, the fore edge cutting process is set, so that the process is advanced to step S1007, and the fore edge cutting process is performed by the fore edge cutting unit 800. After the fore edge cutting process is performed, the process is advanced to step S1008. The folded booklet bundle is discharged to the bookbinding stack tray 11 to end the operation of the bookbinding mode.
When the folded booklet bundle is subjected to the top and tail edges cutting process, the flattening process, and the fore edge cutting process are performed, the top and tail edges cutting process is performed before the flattening process is performed. After the flattening process is performed, the fore edge cutting process is performed. The collapse of the folded end of the flattened booklet bundle can be prevented, and variation in the fore edge cutting surface can be also prevented. The booklet bundle having a high quality can be provided to the user without lowering the quality of the booklet bundle.
As described above, according to this embodiment, the order of the flattening process and the cutting process is changed according to the position of the edges of the booklet bundle cut by the cutting units 600 and 800 to improve the quality of the booklet bundle. Accordingly, even if the booklet bundle is subjected to a combination of the flattening process and the cutting process, the quality of the booklet bundle can be improved without lowering the quality of the booklet bundle.
In the above embodiment, the fore edge cutting or the three-side cutting can be selected on the setting screen illustrated in
In the above embodiment, there is illustrated the sheet processing apparatus in which discrete units which are the top and tail edges cutting unit 600, the flattening processing unit 700, and the fore edge cutting unit 800 configure a system. One sheet processing apparatus may have a plurality of processing functions.
In the above embodiment, there is illustrated the configuration which has the cutting processing portion of both the top and tail edges cutting unit 600 and the fore edge cutting unit 800. The sheet processing apparatus may have the cutting processing portion of either of the top and tail edges cutting unit 600 and the fore edge cutting unit 800.
In the above embodiment, the present invention is applied to the sheet processing apparatus in the image forming system. The present invention is not limited to this. The present invention is applied to the image forming apparatus which has the image forming portion, the folding processing portion, the deforming processing portion, and the cutting processing portion, and the same effect can be obtained.
In the above embodiment, the cutting processing portion is divided into the top and tail edges cutting unit 600 and the fore edge cutting unit 800. The top and tail edges cutting unit 600 and the fore edge cutting unit 800 are arranged on the upstream and downstream sides of the flattening processing unit 700 in the conveying direction. The present invention is not limited to this. The cutting processing unit which integrates the top and tail edges cutting portion and the fore edge cutting portion is provided on either of the upstream and downstream sides of the flattening processing unit in the conveying direction. The booklet bundle may be switchback conveyed according to the position of the edge of the booklet bundle cut. The order of the cutting process and the deforming process may be changed. Further, in the cutting processing unit, the cutting portion which cuts the edges of the booklet bundle may be provided at the edges of the booklet bundle perpendicular to each other or may be provided at one of the edges of the booklet bundle to rotate the booklet bundle using a turntable according to the position of the edge of the booklet bundle cut.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2007-316917, filed Dec. 7, 2007, No. 2008-307060, filed Dec. 2, 2008 which are hereby incorporated by reference herein in their entirety.
Number | Date | Country | Kind |
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2007-316917 | Dec 2007 | JP | national |
2008-307060 | Dec 2008 | JP | national |
Number | Date | Country | |
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Parent | 12744170 | May 2010 | US |
Child | 13956526 | US |