1. Field of the Invention
This invention relates to a sheet processing apparatus that performs post-processing of sheets discharged from an image forming apparatus such as a copy machine, printer, or multifunction peripheral.
2. Description of the Related Art
Recently, for some image forming apparatuses, a sheet post-processing apparatus is provided next to the paper discharge unit in the body of the image forming apparatus in order to perform post-processing such as sorting sheets after images are formed thereon, or performing stapling processing to the sheets.
JP-A-5-139610 (laid open on Jun. 8, 1993) describes a sheet post-processing apparatus that can carry out sorting processing of sheets. In this example, it is described that an aligning unit that aligns a sheet pack is provided and the alignment position of the sheet pack is shifted, thereby discharging each sheet of the sheet pack in an offsetting manner.
Also, JP-A-5-278921 (laid open on Oct. 26, 1993) describes a paper discharge tray mounted on an image forming apparatus. The paper discharge tray in this example can freely open and close in a sectorial form.
Moreover, JP-A-2001-2314 (laid open on Jan. 9, 2001) describes a sheet processing apparatus that sorts sheets into plural tray groups. In this example, the plural tray groups attached to an image forming apparatus can be turned in a sectorial form.
However, in the above examples, no technique is described for clarifying the distribution of sheets when sorting the sheets.
This invention provides a sheet processing apparatus that enables discharge of sheets in a distributed manner to a predetermined angular direction when performing sorting processing of the sheets.
Throughout this description, the embodiments and examples shown should be considered as exemplars, rather than limitations on the apparatus of the present invention.
Hereinafter, an embodiment of this invention will be described in detail with reference to the drawings. In the drawings, the same parts are described with the same reference numerals.
The sheet post-processing apparatus 2 has a standby tray 10, a processing tray 12, a stapler 14, a first paper discharge tray 16, a second paper discharge tray 18, and a fixed tray 20.
The paper P discharged by the paper discharge rollers 4 of the image forming apparatus 1 is received by entry rollers 22 provided near an entry port of the sheet post-processing apparatus 2. The entry rollers 22 include an upper roller 22a and a lower roller 22b and are driven by a motor (not shown).
Paper feed rollers 24 are provided downstream of the entry rollers 22. The paper P received by the entry rollers 22 is sent to the standby tray 10 via the paper feed rollers 24. Between the entry rollers 22 and the standby tray 10, a paper path 23 for guiding the paper P to the paper feed rollers 24 is provided. The paper feed rollers 24 include an upper roller 24a and a lower roller 24b.
The standby tray 10 has the papers P stacked thereon and is structured to be openable. When a predetermined number of papers P are stacked thereon, the standby tray 10 opens and the papers P fall down to the processing tray 12 because of their own weight. Below the standby tray 10, the processing tray 12 is provided on which the papers P falling from the standby tray 10 are stacked. The processing tray 12 aligns and supports the papers P while the stapler 14 as a post-processing mechanism staples the papers P.
The papers that have fallen onto the processing tray 12 are guided to the stapler 14 by rollers 28 and stapling processing is performed. The rollers 28 include an upper roller 28 and a lower roller 28b. In the case of performing stapling processing, the plural papers P that have fallen onto the processing tray 12 from the standby tray 10 are aligned in the longitudinal direction, which is the transporting direction, and also aligned in the lateral direction orthogonal to the transporting direction, and are then stapled.
Turnable paddles 40 are arranged at a position to which the rear end of the papers P falls when the papers P fall onto the processing tray 12.
The paddles 40 are attached to a rotary shaft 26 and are to slap down the papers P falling from the standby tray 10 onto the processing tray 12 and thus send the papers P toward the stapler 14. The details of the paddles 40 will be later described with reference to
A stopper 45 that regulating the rear end position of the papers P is provided at the end of the processing tray 12 near the stapler 14. Also, a transport belt 50 is provided that transports the sorted or stapled papers P to the first paper discharge tray 16 or the second paper discharge tray 18.
The transport belt 50 is laid between pulleys 36 and 38. The transport belt 50 has a pawl member 50a attached thereto that hooks the rear end of the papers P and sends them. The lower roller 28b of the rollers 28 is arranged coaxially with the pulley 38. The rollers 28 rotate in opposite directions when guiding the aligned papers toward the stapler 14 and when discharging the stapled papers P.
The pulley 36 is attached to a shaft 34, and plural discharge rollers 30 are rotatably attached to this shaft 34. The discharge rollers 30 will be described with reference to
The papers P transported by the transport belt 50 are discharged to the first paper discharge tray 16 or the second paper discharge tray 18, and the first paper discharge tray 16 and the second paper discharge tray 18 are lifted and lowered by a driving unit (not shown) and thus receive the papers P.
Also, the papers P stacked on the standby tray 10 may be discharged to the first paper discharge tray 16 or the second paper discharge tray 18 without being stapled. In this case, the papers P are discharged by a roller 32 without causing them to fall onto the processing tray 12.
The standby tray 10 is arranged at an inclination angle of θ1 to support the papers P in the state where the distal end of the papers P is higher than their rear end. Also the paper discharge trays 16 and 18 are arranged at an inclination angle θ2 to support the papers P in the state where the distal end of the papers P is higher than their rear end.
The papers P that do not require post-processing can also be discharged to the fixed tray 20. A transport passage to guide the papers P to the fixed tray 20 is provided, though not shown.
In
The side rollers 30b and 30c are attached to two side parts of the shaft 34. The side rollers 30b and 30c are symmetrically arranged about the central rollers 30a.
The central rollers 30a rotate, interlocked with the driving of the belt 50. The side roller 30b and the side roller 30c are rotationally controlled by their respective driving units synchronously with the rotation of the central rollers 30a, and they rotate when discharging the papers P to the tray 16 or 18.
In the case of feeding the papers P on the processing tray 12 toward the stapler 14 (arrow q), the upper roller 28a of the rollers 28 rotates counterclockwise and the lower roller 28b rotates clockwise. In the case of discharging the papers P on the processing tray 12, the upper roller 28a rotates in the direction of the arrow r and the lower roller 28b rotates in the direction of the arrow s.
The rotary shaft 26 is rotationally driven by a motor 54 (see
As can be seen from
When transporting the papers P toward the paper discharge trays 16 and 18, the transport belt 50 moves in the direction of the arrow t and the upper roller 28a and the lower roller 28b for longitudinal alignment rotate in the direction of the arrow r and the direction of the arrow s shown in
The standby tray 10 is slid in the directions of the arrows m and n by a motor (not shown). Before the papers P reach the processing tray 12 from the standby tray 10, the papers P may deviate in the lateral direction orthogonal to the transporting direction when the papers P on the standby tray 10 are dropped and supplied to the processing tray 12.
Therefore, a lateral alignment device 46 that prevents the deviation of the papers P is provided, as shown in
Also, the lateral alignment device 46 is used for sorting and discharging papers by controlling the movement of the lateral alignment plates 47a, 47b.
The driving units such as the motors 48, 54, 56 and 58 that drive the above various mechanisms are drive-controlled by a control circuit.
Next, a post-processing operation by the sheet post-processing apparatus 2 will be described along the flow of papers. The post-processed papers are discharged to either the paper discharge tray 16 or the paper discharge tray 18. Hereinafter, the case of discharging the papers to the paper discharge tray 16 will be described as a representative example.
The papers P transported from the entry rollers 22 via the paper path ceiling 23 are supplied onto the standby tray 10 by the paper feed rollers 24. Next, the papers P fall onto the processing tray 12.
When the papers P fall, the upper roller 28a for longitudinal alignment is retreating above and the receiving parts 42 of the paddles 40 receive the rear end of the papers P.
Then, the paddles 40 rotate in the direction of the arrow y as shown in
In this way, the papers P on which images have been formed are guided from the paper feed rollers 24 to the processing tray 12 while the papers are sequentially aligned laterally and longitudinally.
In the case of performing stapling processing, when the number of papers P stacked on the processing tray 12 has reached a predetermined number, the stapler 14 staples the papers P on the processing tray 12 at a desired position and thus forms a sheet pack. After this, the upper roller 28a rotating in the direction of the arrow r and the lower roller 28b rotating in the direction of the arrow s, as shown in
When the rear end of the sheet pack has passed the rollers 28a, 28b, it is hooked by the feed pawl 50a of the transport belt 50, transported toward the paper discharge tray 16, and then discharged onto the paper discharge tray 16 by the discharge rollers 30.
Meanwhile, in the case of performing sorting processing as post-processing, the lateral position of the papers P is shifted one by one by the lateral alignment plates 47a, 47b and the papers are thus discharged onto the paper discharge tray 16.
The overall operations of the sheet post-processing apparatus 2 have been described above. Next, the configuration of a sorting processing unit, which is a characteristic unit of this invention, will be described.
Numeral 70 denotes a control circuit that controls the sheet post-processing apparatus 2. It is formed by, for example, a microprocessor including a CPU, transmits information to and from the control circuit 60 for the image forming apparatus 1, and controls each part for sheet post-processing so that the image forming operation and the operation of the sheet post-processing apparatus 2 are linked with each other.
Also, the control circuit 70 is connected to a paper discharge control unit 72 that controls the rotation of the discharge rollers 30a, 30b, 30c, and to a sorting control unit 80 that controls the lateral alignment plates 47a, 47b to sort the papers P.
The paper discharge control unit 72 has a first driver 74 that controls the turning or rotation of the transport belt 50 and the discharge rollers 30a, a second driver 76 that controls the rotation of the discharge roller 30b, and a third driver 78 that controls the rotation of the discharge roller 30c.
The discharge rollers 30a, 30b, 30c are controlled by the first driver 74, the second driver 76 and the third driver 78. When discharging normal papers P, the discharge rollers 30a, 30b, 30c rotate at the same speed synchronously with each other. However, when discharging sorted papers P, the discharge rollers take different rotation forms from each other.
Also, the sorting control unit 80 controls the motor 48 (
In the case of sorting and discharging the papers P, for example, in the case of making two copies of plural originals, then sorting and discharging them, the papers P are shifted one by one alternately in the direction of width by the lateral alignment plates 47a, 47b and thus discharged to the paper discharge tray 16.
The third paper is discharged to the same position as the first paper P1, and the fourth paper is discharged to the same position as the second paper P2. The subsequent papers are similarly discharged to the alternately shifted positions. Alternately moving the lateral alignment plates 47a, 47b to shift the papers P1, P2 is carried out by the sorting control unit 80.
Also, the papers P1, P2 are discharged to the paper discharge tray 16 by the rotation of the discharge rollers 30a, 30b, 30c, but the rotating states of the discharge rollers 30b, 30c change before the papers are discharged to the paper discharge tray 16.
That is, while the first paper P1 is discharged toward the paper discharge tray 16, the rotation speed of the discharge roller 30b becomes lower than the rotation speed of the discharge rollers 30a, and the rotation speed of the discharge roller 30c becomes higher than the rotation speed of the discharge rollers 30a. Thus, the discharge of the paper P1 at the left end in the direction of width becomes slower and the discharge at the right end becomes faster. Therefore, the paper P1, shifted to the left in
On the other hand, when discharging the second paper P2, while the second paper P2 is discharged toward the paper discharge tray 16, the rotation speed of the discharge roller 30b becomes higher than the rotation speed of the discharge rollers 30a, and the rotation speed of the discharge roller 30c becomes lower than the rotation speed of the discharge rollers 30a. Thus, the discharge of the paper P2 at the left end in the direction of width becomes faster and the discharge at the right end becomes slower. Therefore, the paper P2, shifted to the right in
As a result, the papers P1 and P2 are discharged to the paper discharge tray 16 as they are inclined at a predetermined angle into diffusing directions from each other. Similarly, the subsequent papers are sequentially inclined at a predetermined angle alternately in diffusing directions from each other and are discharged to the paper discharge tray 16.
The first, second and third drivers 74, 76, 78 control the rotation speeds of the discharge rollers 30a, 30b, 30c, and when discharging the papers P1, P2, these rollers rotate at the same rotation speed up to a certain point. Also, while the papers P1, P2 are discharged, the rotation speeds of the discharge rollers 30b and 30c are relatively switched without changing the rotation speed of the discharge rollers 30a, thus inclining the papers P1, P2.
Moreover, the rotation of the discharge rollers 30a, 30b, 30c is stopped immediately before the papers P1, P2 are discharged to the paper discharge tray 16. Thus, the papers P1, P2 are discharged to the paper discharge tray 16 by inertia.
As the rotation speed of the discharge rollers 30a is thus kept constant and the rotation speeds of the discharge roller 30b and the discharge roller 30c are alternately made higher or lower, the papers can be inclined to different directions from each other and discharged.
Also, since corners P01, P02 of the papers P1, P2 protrude from the paper discharge tray 16, as shown in
The directions of discharging the papers P1, P2 and the like may be the opposite directions to those shown in
Also in this case, since corners P01, P02 of the papers P1, P2 protrude from the paper discharge tray 16, as shown in
Also, since the paper discharge tray 16 is inclined at the inclination angle 02 as described with reference to
Thus, a movable pin 90 is provided on the paper stacking surface of the paper discharge tray 16, and in the case of performing sorting processing, the pin 90 can be protruded from the paper discharge tray 16. Thus, even when the papers P1, P2 discharged at predetermined angles are about to slip down because of the inclination angle θ2 of the tray 16, it can be prevented by the pin 90.
When the pin 90 is protruded, the thickness of the papers stacked on the paper discharge tray 16 may exceed the height of the pin 90 in some cases. Therefore, the pin 90 may be configured to movably protrude from the body of the sheet post-processing apparatus 1.
Also,
Moreover, the angle of the paper discharge tray 16 can be made adjustable, instead of providing the pin 90 or 91. In this case, when performing sorting processing and discharging papers, the inclination angle θ2 can be decreased so that the paper stacking surface becomes closer to a flat surface.
In this manner, according to this invention, a sheet post-processing apparatus can be provided in which, when discharging papers to the paper discharge tray, the papers are distributed into different angular directions and thus discharged, thus clarifying the distinction of the sorted papers.
This invention is not limited to the above description and various modifications can be made without departing form the claims. For example, stapled sheet packs can be sorted and discharged. Also, the paper discharge control unit 72 may be controlled in accordance with the mode selection by the user so that a mode of discharging without inclination as shown in
Although exemplary embodiments of the present invention have been shown and described, it will be apparent to those having ordinary skills in the art that a number of changes, modifications, or alterations to the invention as described herein may be made, none of which depart from the spirit of the present invention. All such changes, modifications, and alterations should therefore be seen as within the scope of the present invention.