The present disclosure relates to a sheet processing system for adhering multiple sheets, a method for controlling a sheet processing system, and a storage medium.
Techniques for pressure-bonding multiple sheets together are known.
Japanese Patent Laid-Open No. 2004-209859 describes a configuration in which sheets, with toner applied as an adhesive, are thermocompressed by heating and pressurizing the area where the toner has been applied.
In a printing system for pressure-bonding multiple sheets together, there is an upper limit to the number of sheets in a sheet bundle that can be output in one batch. When the number of sheets exceeds the upper limit and the sheets are output without executing pressure-bonding as specified by the user, each sheet remains unbonded, resulting in an increased workload for pressure-bonding these unattached sheets together.
The present disclosure provides a sheet processing system including a conveyance unit configured to convey a sheet with a printed image, an adhesion unit configured to adhere an edge of a plurality of sheets conveyed by the conveyance unit, and a control unit configured to apply control to adhere, using the adhesion unit, an additional sheet conveyed by the conveyance unit to a sheet bundle including the plurality of sheets adhered by the adhesion unit.
Further features of the present disclosure will become apparent from the following description of embodiments with reference to the attached drawings.
Hereinafter, embodiments of the present disclosure will be described in detail with reference to the drawings. Note that the following embodiments are not construed to limit the disclosure according to the claims, and not all of the combinations of features described in the embodiments are essential to the solution of the disclosure.
Note that the PC 100 is an example of an information processing apparatus, which may be a mobile terminal (an electronic device such as a personal digital assistant (PDA) or a mobile phone).
The PC 100 includes a central processing unit (CPU) 21, a random access memory (RAM) 22, a read-only memory (ROM) 23, a network interface (IF) 24, a display 25, a keyboard 26, a mouse 27, and a hard disk drive (HDD) 28. These are connected via the CPU 21.
The CPU 21 controls the entire computer using programs and data stored in the RAM 22 and ROM 23, and performs each of the processes described below.
The RAM 22 has an area for temporarily recording programs and data loaded from the HDD 28. The RAM 22 also stores programs and data received from external devices such as the PC 100 via the network IF 24, and has a work area used by the CPU 21 when executing various processes.
The ROM 23 stores the boot program, configuration data for each hardware device that makes up the PC 100, and so on.
The network IF 24 functions as an interface unit for connecting the PC 100 to the communication line 150, and, using the network IF 24, the PC 100 can perform data communication with external devices via the communication line 150. Any type of the network IF 24 is acceptable.
The display 25 is an example of a display unit and what is displayed on the display 25 is controlled by the CPU 21. Note that the CPU 21 may cooperate with a display microprocessor to control what is displayed on the display 25. The display 25 is connected to a device such as a cathode ray tube (CRT) or liquid crystal display, and can display the processing results of the CPU 21 (e.g., a print settings screen described later) in the form of images, text, and the like.
The keyboard 26 and the mouse 27 are each an example of an input device, and each function as a user interface for inputting various instructions to the CPU 21. Note that the types of input devices are not limited to these devices.
The HDD 28 stores the operating system (OS), a document creation program, and a printer driver. Other storage devices, such as a solid state drive (SSD), are also acceptable as long as they can store data.
The PC 100 reads the installed operating system and programs into the RAM 22. After creating a document, if the document is to be printed, the PC 100 sends printing information to the image forming apparatus 1100 via the communication line 150 through the printer driver.
Moreover, depending on the settings, the CPU 200 implements control of a pressure-bonding unit 207 to perform a pressure-bonding operation on sheets.
The image forming apparatus 1100 includes a printer main body 1101 as an image forming apparatus main body with an image forming function (printing function), and a sheet processing apparatus 1106 with a sheet adhering function. In other words, the image forming apparatus 1100 can be described as an image forming system consisting of the printer main body 1101, which functions as an image forming apparatus on its own, and the sheet processing apparatus 1106.
The image forming apparatus 1100 in the present embodiment forms an image on each sheet S using the printer main body 1101, and thermocompresses multiple sheets S using the sheet processing apparatus 1106, thereby creating a booklet that has been printed and bound in a single apparatus. Note that a diverse range of sheet materials in different sizes and materials can be utilized as the sheets S, including plain paper or cardstock, sheets with surface treatments like coated paper, plastic films, fabric, sheet materials with specialized shapes such as envelopes or index cards, etc.
The printer main body 1101 is an electrophotographic apparatus equipped with a housing 1101A and an electrophotographic image forming unit 1101B housed within the housing 1101A.
The image forming unit 1101B includes an intermediate transfer belt 1108 as an intermediate transfer body, process cartridges arranged along the intermediate transfer belt 1108, a scanner unit 1104 as an exposure unit, and primary transfer rollers 1107. The process cartridges are available in four colors: yellow 1195y, magenta 1195m, cyan 1195c, and black 1195k.
The process cartridge 1195k uses black toner Tk to create a single-color image corresponding to the black component of a color image. The process cartridge 1195y uses yellow toner Ty to create a single-color image corresponding to the yellow component of a color image. The process cartridge 1195m uses magenta toner Tm to create a single-color image corresponding to the magenta component of a color image. The process cartridge 1195c uses cyan toner Tc to create a single-color image corresponding to the cyan component of a color image.
The process cartridge 1195k includes a photosensitive drum 1102 as an image carrier, a charging device 1103 as a charging unit, and a developing unit 1105 as a developing unit. Although only the process cartridge 1195k is illustrated in
Single-color images created respectively at the process cartridges 1195y, 1195m, 1195c, and 1195k are primary-transferred so as to overlap each other on the intermediate transfer belt 1108, and then secondary-transferred to a sheet at a secondary transfer unit.
The developing unit 1105 includes a developing roller 1105a as a developing unit, and a toner container 1105b containing toner (developer). The developing roller 1105a is rotatably held by the toner container 1105b. Although only the developing unit 1105 in the process cartridge 1195k is illustrated in
The printer main body 1101 may use at least one of the multi-colored toners as toner for adhering sheets together. For example, the black toner Tk can be used both as toner for recording images on sheets and as adhesive toner. In this case, the process cartridge 1195k creates a single-color image corresponding to the black component of a color image and an adhesive toner image 39 (
Within the housing 1101A, the scanner unit 1104 as an exposure unit is disposed below the process cartridges. Below the scanner unit 1104, a cassette 1113 (also referred to as a sheet tray or a storage compartment), which serves as a storage compartment for storing the sheets S used for image formation, is retractably attached to the housing 1101A. Additionally, one or more optional sheet feeding devices 1130, each including the additional cassette 1113, may be coupled below the housing 1101A.
The intermediate transfer belt 1108 is a movable (rotatable) endless belt tensioned on a drive roller 1109a, a stretching roller 1109b, and a tension roller 1110, which rotate around axes that are parallel to one another. The intermediate transfer belt 1108 is moved (rotated or conveyed) counter-clockwise in
Above the secondary transfer unit in the housing 1101A, a fixing device 1118 as a fixing unit is disposed. The fixing device 1118 has a configuration of a thermal fixing method for fixing a toner image by heating. The fixing device 1118 has a pair of rotors (e.g., a pair of rollers consisting of a fixing roller and a pressurization roller) that clamps and conveys the sheet S, and a heat source (e.g., a halogen lamp or an induction heating mechanism) that heats the toner image on the sheet S via the fixing roller.
When the printer main body 1101 executes image forming operations, the sheets S are fed from the cassette 1113 at the bottom of the housing 1101A or from the cassette 1113 of the sheet feeding device 1130 by a feeding roller 1114 as a feeding unit. A separation roller pair 1115 conveys the fed sheets S separately one by one. This sheet S is conveyed by an extraction roller 1116 toward a registration roller pair 1117, and the skew of the sheet S is corrected when the leading edge of the sheet S strikes the nip portion of the registration roller pair 1117 which is in the stopped state. The registration roller pair 1117 sends the sheet S to the secondary transfer unit at a timing synchronized with the progress of a toner image creation process by the image forming unit 1101B.
In contrast, in the image forming unit 1101B, each photosensitive drum 1102 and the intermediate transfer belt 1108 rotate. Each charging device 1103 uniformly charges the surface of the corresponding photosensitive drum 1102. The scanner unit 1104 irradiates the photosensitive drum 1102 with laser light to write an electrostatic latent image based on image information representing an image to be recorded on the sheet S. This electrostatic latent image is developed (visualized) as a toner image by the developing unit 1105 using toner.
Here, when performing later-described thermocompression using the sheet processing apparatus 1106, the scanner unit 1104 irradiates each photosensitive drum 1102 with laser light to write an electrostatic latent image based on information indicating the adhesive position of the sheet S. This electrostatic latent image is developed by the developing unit 1105 using toner, thereby forming an adhesive toner image in an area on the photosensitive drum 1102 corresponding to the adhesive position on the sheet S.
The single-color images created on the photosensitive drums 1102 respectively within the process cartridges 1195y, 1195m, 1195c, and 1195k are primary-transferred to overlap each other on the intermediate transfer belt 1108. The toner image is then conveyed toward the secondary transfer unit by the rotation of the intermediate transfer belt 1108. Then, application of voltage to the secondary transfer roller 1111 in the secondary transfer unit causes the toner image to be transferred (secondary transfer) to the sheet S which is fed from the registration roller pair 1117. The sheet S having passed through the secondary transfer unit is fed to the fixing device 1118, and the toner image is heated and pressurized while passing through the nip portion between the fixing roller and the pressurization roller to soften the toner, and then the toner solidifies, thereby fixing the image on the sheet S.
The sheet S having passed through the fixing device 1118 has its conveyance path switched by a switching unit 1119. In the case of single-sided printing, the sheet S is guided to a discharge path 1190 by the switching unit 1119 and is discharged from the housing 1101A by a discharge roller pair 1191. In the present embodiment, the printer main body 1101 is coupled with the sheet processing apparatus 1106 via a relay conveyance unit 1192. The sheet S discharged from the discharge roller pair 1191 is passed to the sheet processing apparatus 1106 via conveyance roller pairs 1193 and 1194 of the relay conveyance unit 1192. If the relay conveyance unit 1192 and the sheet processing apparatus 1106 are not coupled, the discharge roller pair 1191 discharges the sheet S as a finished product into a loading tray 1135 provided at the top of the housing 1101A.
In the case of double-sided printing, the sheet S with an image formed on its first side is guided to an inversion roller pair r1 by the switching unit 1119. Then, the sheet S is inverted and conveyed (switchback conveyance) by the inversion roller pair r1, and then is conveyed toward the registration roller pair 1117 via a double-sided conveyance path r2. After the sheet S undergoes image formation on its second side opposite the first side by passing through the secondary transfer unit and the fixing device 1118, the sheet S is discharged from the housing 1101A by the discharge roller pair 1191.
The position, shape, width, etc. of the adhesive toner image 39 can be changed according to the configuration of a thermocompression unit 1167 described later.
Note that, when the image forming apparatus 1100 creates a one-sided printed booklet, the adhesive toner image 39 is formed on only one side of the sheets S (the same side as the toner image for recording). In the case of a double-sided printed booklet, the adhesive toner image 39 may be formed on only one side of the sheets S, or may be formed on both sides of the sheets S.
The sheet processing apparatus 1106 has a buffer unit 1120 as a buffer unit for stacking multiple sheets S, an alignment unit 1156 as an alignment unit for aligning the multiple sheets S, and the thermocompression unit 1167 for thermocompressing the sheets S together. The thermocompression unit 1167 is an example of a sheet adhesion device (adhesion unit, thermocompression unit, or lamination processing unit) that adheres sheets together. The sheet processing apparatus 1106 also includes a discharge upper tray 1125 and a discharge lower tray 1137, both of which are movable upward and downward, as discharge destinations to which the finished products of the image forming apparatus 1100 are discharged.
The sheet processing apparatus 1106 is a sheet processing apparatus that receives multiple sheets S on which images are formed, one sheet at a time, using the printer main body 1101, applies an adhesive treatment (thermocompression), and discharges them as a sheet bundle (booklet). The buffer unit 1120, the alignment unit 1156, and the thermocompression unit 1167 will be described in detail later. The sheet processing apparatus 1106 can alternatively discharge the sheets S on which images have been formed by the printer main body 1101 to the discharge upper tray 1125 or the discharge lower tray 1137 without applying a treatment to the sheets S.
The buffer unit 1120 will be described using
The inlet roller pair 1121, the pre-buffer roller pair 1122, the inversion roller pair 1124, and the internal discharge roller pair 1126 are roller pairs that clamp and convey sheets. The inlet roller pair 1121 and the pre-buffer roller pair 1122 are disposed in a conveyance path (inlet path) for the sheet processing apparatus 1106 to receive the sheets S. The inversion roller pair 1124 is disposed in a conveyance path (first discharge path, see
The inlet path is formed of an inlet upper guide 1140 and an inlet lower guide 1141. The first discharge path is formed of an inversion upper guide 1142 and an inversion lower guide 1143. The internal discharge path is formed of an internal discharge upper guide 1146 and an internal discharge lower guide 1147.
The inlet sensor 1127 is disposed to detect a sheet received by the inlet roller pair 1121. The inlet sensor 1127 can use a reflective photo sensor, for example, which irradiates the inlet path with infrared light through an opening provided in the inlet upper guide 1140 and detects reflected light from the sheet to determine the presence or absence of the sheet S. The inlet lower guide 1141 may be provided with a hole greater than or equal to the spot diameter of the infrared light emitted by the inlet sensor 1127 so as not to reflect infrared light when the sheet is not passing through the inlet path.
The backflow prevention valve 1123 is disposed downstream of the pre-buffer roller pair 1122 with respect to the sheet conveying direction of the inlet path. The backflow prevention valve 1123 is rotatably disposed around a rotation shaft 1123a with respect to the internal discharge upper guide 1146. The backflow prevention valve 1123 is movable to a first position for preventing movement (backflow) of the sheet from the first discharge path to the inlet path and to a second position for allowing movement of the sheet from the inlet path to the first discharge path. The backflow prevention valve 1123 is biased by a spring, which is not illustrated, in C2 direction from the second position toward the first position. When pressed against the sheet, the backflow prevention valve 1123 is configured to move in C1 direction from the first position toward the second position, and to return to the first position when the sheet passes through.
When viewed in the rotational axial direction of the backflow prevention valve 1123, the tip of the backflow prevention valve 1123 which is at the first position overlaps with the inversion upper guide 1142. Moreover, the tip of the backflow prevention valve 1123 is formed in a comb-toothed shape to allow overlapping with the inversion upper guide 1142. Also, when viewed in the rotational axial direction of the backflow prevention valve 1123, a space is formed, through which the sheet can pass, between the backflow prevention valve 1123 which is at the second position and the inversion upper guide 1142.
The inversion roller pair 1124 is composed of an inversion upper roller 1124a and an inversion lower roller 1124b, both of which are provided with drive. The inversion upper roller 1124a and the inversion lower roller 1124b are configured to rotate in a synchronized manner at all times. Also, a separation lever 1144 is connected to the inversion upper roller 1124a. The separation lever 1144 is pivotally supported around a lever pivot shaft 1144a relative to the inversion upper guide 1142. Moreover, the separation lever 1144 is connected to the plunger solenoid 1145 in a rotatable manner at a solenoid connection shaft 1144b.
As current flows through the plunger solenoid 1145, the core moves in D1 direction in
The buffer unit 1120, as described below, performs an operation where it reciprocates the sheets (bundle) between the inversion roller pair 1124 and the internal discharge roller pair 1126, while stacking newly conveyed sheets on top of the sheets (bundle). Through this operation, the buffer unit 1120 is able to send the sheets to the alignment unit 1156 in stacked sets of a predetermined number of sheets (for example, five sheets).
The sheet bundle stacked in the buffer unit 1120 is conveyed from the internal discharge roller pair 1126 to an intermediate conveyance roller pair 1128, and then to a kick-out roller pair 1129, as illustrated in
Thermocompression operations of the thermocompression unit 1167 will be described using
In this way, the thermocompression unit 1167 performs a single thermocompression operation each time a bundle of a predetermined number of sheets is aligned by the alignment unit 1156, and, by repeating this operation multiple times, it is possible to create a booklet composed of a greater number of sheets than the predetermined number of sheets. Although an example of a booklet consisting of ten sheets S1 to S10 has been described here, a booklet consisting of dozens or more sheets can also be created.
When the thermocompression of all sheets that make up a part of the booklet is completed, the booklet composed of the sheets S1 to S10 is pushed out by a vertical alignment reference plate and is conveyed in the direction (−Y side) towards a bundle discharge roller pair 1136 (see
The bundle discharge roller pair 1136 is a pair of rollers that can open and close (that can come into contact and separated), and receive the booklet in a separated state. After the leading edge of the booklet in the direction in which the vertical alignment reference plate extrudes the booklet passes the position of the bundle discharge roller pair 1136, the movement of the vertical alignment reference plate is stopped, and the bundle discharge roller pair 1136 switches to a contact state. This causes the bundle discharge roller pair 1136 to clamp and convey the booklet and discharge it into the discharge lower tray 1137. In the meantime, the vertical alignment reference plate passes the booklet to the bundle discharge roller pair 1136, and then returns to a standby position again.
In this way, with the configuration of the present embodiment as well, a sheet adhesion apparatus that can more stably adhere sheets together, a sheet processing apparatus, and an image forming apparatus can be provided.
The printer driver will now be described using
The printer driver is a printing control program installed on the PC 100 and executed by the CPU 21. When the printer driver is called from a document program similarly installed on the PC 100, the printer driver generates printing information consisting of a print settings command for performing printing and a rendering data command for printing. The printing information generated by the CPU 21 using the printer driver is transmitted similarly by the CPU 21 to the image forming apparatus 1100, which is connected via the communication line 150, using the operating system (OS), where print processing and sheet processing are implemented.
The print settings screen 700 provides basic print settings such as document size 701, paper size 702, number of copies 703, print by sets 704, and print orientation 705. It is also possible to set, as extended print functions, page layout 706 for setting allocation printing, single-sided/double-sided/bookbinding 707 for choosing between single-sided, double-sided, or bookbinding printing, and binding direction 708 for setting the binding direction of the printed material. Furthermore, the print settings screen 700 of the present embodiment has a control of a binding method 709, which sets the binding method for a printed material. The print settings screen 700 in
When pressure-bonding 713 is set as the binding method 709, the CPU 21 writes a command into the printing information using the printer driver to implement thermocompression at the position set under the pressure-bonding position 721, and the image forming apparatus 1100, upon receiving this printing information, performs the pressure-bonding processing using its pressure-bonding unit 207.
In
Reference numeral 308 denotes a counter key; by pressing this counter key, the touchscreen display 301 becomes a screen as illustrated in
The touchscreen display 301 is also used to notify the user of information such as sheet jam information and toner information.
Although a tandem-type color printer configuration including four process cartridges has been described in the present embodiment, the types of toner may be five or more, or three or less. Alternatively, instead of a configuration in which at least one of the multi-colored toners is used as both toner for recording images on sheets and adhesive toner, adhesive-only toner may be used. In this case, a process cartridge using adhesive-only toner only creates the adhesive toner image 39 (as illustrated in
For the printer main body 1101 as described above, when the number of sheets exceeds the upper limit number of sheets, if the sheets are output without executing pressure-bonding as specified by the user, each sheet remains unbonded, resulting in an increased workload for pressure-bonding the output sheets in an unattached state. However, according to the present embodiment, when printing images on sheets exceeding a predetermined number of sheets, multiple sheet bundles where pressure-bonding has been performed are output. This reduces the subsequent workload for binding the multiple sheet bundles together to create a bound booklet.
Printing information generated by the PC 100 is sent to the printer main body 1101 through the communication line 150 and the network IF 208. After the printing information is stored in the HDD 203 by the CPU 200, a printing operation is initiated by the CPU 200. The printing information includes image data generated by the PC 100, as well as print settings for printing based on the image data.
First, the CPU 200 determines the maximum number of sheets (Mn) constituting a single booklet (sheet bundle) based on information included in the printing information, such as the sheet type used for printing and the performance or capacity of the thermocompression unit 1167 of the attached sheet processing apparatus 1106. For example, if the sheets used for printing are plain paper, the CPU 200 determines the maximum number of sheets to be 100 sheets. In the meantime, if the sheets used for printing are cardstock, the CPU 200 determines the maximum number of sheets to be 80 sheets. These may be determined by storing the maximum number of sheets for each paper type in the HDD 203 and allowing the CPU 200 to refer to it. This maximum number of sheets is the upper limit value of the number of sheets that can be output in one batch after pressure-bonding the sheets together multiple times. Moreover, the CPU 200 stores a sheet counter (SC) in the RAM 202, and initializes the sheet counter (SC) to 0 (S901).
The CPU 200 then applies control to form images on sheets based on the print settings and image data included in the printing information (S902). Image formation performed here may be forming images on one side of sheets or on both sides of sheets, and the CPU 200 decides which image formation to perform according to the print settings.
After finishing the image forming processing of one sheet, the CPU 200 applies control to convey the sheet to the sheet processing apparatus 1106 (S903), and increments the sheet counter (SC) (S904).
The CPU 200 then compares the value of the sheet counter (SC) with the value of the maximum number of sheets (Mn) (S905).
If the sheet counter (SC) is less than the maximum number of sheets (Mn), the CPU 200 determines whether the image forming processing of all the image data included in the printing information has been completed (S906).
If there remains image data that has not yet undergone the image forming processing, the CPU 200 returns the processing to S902 and performs the image forming processing of the remaining sheet(s).
In contrast, if it is determined in S906 that the image forming processing of all sheets has been completed, the CPU 200 allows the processing to proceed to S907.
In S907, the CPU 200 applies control to feed the sheets in the buffer unit 1120 to the alignment unit 1156, and applies control to perform the thermocompression processing using the thermocompression unit 1167. The CPU 200 then applies control to discharge the created booklet into the discharge lower tray 1137, and ends the print processing.
If it is determined in S905 that the sheet counter (SC) is equal to the maximum number of sheets (Mn), the CPU 200 applies control to feed the sheets in the buffer unit 1120 to the alignment unit 1156. The CPU 200 then applies control to perform the thermocompression processing using the thermocompression unit 1167, and applies control to discharge the created booklet into the discharge lower tray 1137 (S908).
Thereafter, the CPU 200 determines whether the image forming processing of all the image data included in the printing information has been completed (S909). If it is determined that there remains any sheet(s) that have not yet undergone the image forming processing, the CPU 200 resets the sheet counter (SC) (S910), and then allows the processing to proceed to S902, where the CPU 200 applies control to perform the image forming processing of the remaining sheet(s).
If it is determined in S909 that the image forming processing of all sheets has been completed, the CPU 200 ends the print processing.
In this way, the sequential processing illustrated in
In this manner, the CPU 200 applies control to perform the pressure-bonding of sheets multiple times so that the number of sheets included in each sheet bundle does not exceed a predetermined number of sheets, thereby creating a plurality of sheet bundles.
The predetermined number of sheets mentioned here is described as the upper limit value of the number of sheets that can be output in one batch. For example, in the case of plain paper, the predetermined number of sheets is 100 sheets. At this time, a sheet bundle may be output every 100 sheets, or a sheet bundle may be output every 95 sheets. The CPU 200 applies control to perform pressure-bonding of a predetermined number of sheets that is less than or equal to the predetermined number of sheets, and to perform pressure-bonding of a certain number of the subsequent sheets, less than or equal to the predetermined number of sheets, thereby generating multiple sheet bundles. Also, multiple sheet bundles may be output for every number of sheets set by the user on the PC 100.
Although it has been described that this predetermined number of sheets is determined according to the type of paper, a fixed value such as 50 sheets may be used regardless of the type of paper.
By performing the above processing, even in the case of printing a number of sheets exceeding the number of sheets that can be processed in one batch by the sheet processing apparatus 1106, the output in the form of several divided booklet bundles is possible.
The user can easily compile the divided booklets into a single finished product by using an offline process, such as adhering them together using some adhesive materials. Additionally, the user can create a bound booklet easily by punching holes in each booklet bundle and binding them together using a binder.
In the first embodiment described above, it has been described that, on the printer main body 1101 side, it is determined whether to perform booklet printing in several bundles, and booklet printing in several bundles is performed. Here, as a second embodiment, an embodiment is described where the determination of whether to perform booklet printing in several bundles is made using the printer driver on the PC 100 side. Furthermore, the process of setting whether or not to apply toner for thermocompression additionally between the bundles in the case of booklet printing in several bundles will be also described.
In the pressure-bonding settings screen 740, the setting “Apply adhesive toner additionally between the bundles during booklet printing in several bundles” (742) has been added to the pressure-bonding position specification screen 720 discussed in the previous embodiment.
The process of applying adhesive toner additionally between the bundles during booklet printing in several bundles will be described later.
On the PC 100, in order to perform printing, the CPU 21 executes a document program and a printer driver stored in the HDD 28 to create a print job consisting of print settings and image data.
First, the CPU 21 determines the maximum number of sheets (Mn) constituting a single booklet based on information on settings configured under the print settings, such as the sheet type used for printing and the performance or capacity of the thermocompression unit 1167 of the sheet processing apparatus 1106 (S921). For example, if the sheets used for printing are plain paper, the CPU 21 determines the maximum number of sheets to be 100 sheets. In the meantime, if the sheets used for printing are cardstock, the CPU 200 determines the maximum number of sheets to be 80 sheets. These may be determined by storing the maximum number of sheets for each paper type in the HDD 203 and allowing the CPU 200 to refer to it. This maximum number of sheets is the upper limit value of the number of sheets that can be output in one batch after pressure-bonding the sheets together multiple times.
Thereafter, based on the print settings and image data, the CPU 21 counts the number of pages printed in the print job and temporarily stores it in the HDD 28 (S922) to determine the number of sheets (SJ) of the print job (S923).
The CPU 21 then compares the value of the maximum number of sheets (Mn) with the value of the number of sheets (SJ) of the print job (S924). If the number of sheets (SJ) of the print job is less than or equal to the maximum number of sheets (Mn), the CPU 21 generates printing information including a pressure-bonding command according to the print settings (S927). The generated printing information is sent to the printer main body 1101, which in turn implements the processing previously described using
If it is determined in S924 that the number of sheets (SJ) of the print job is greater than the maximum number of sheets (Mn), the CPU 21 applies control to display, on the display 25, a pressure-bonding job processing specification dialog (760) illustrated in
The CPU 21 changes the subsequent processing in response to the user's instruction in S925 (S926).
If the user selects “booklet printing in several bundles” in S926, the CPU 21 generates printing information including a pressure-bonding command according to the print settings (S927). The generated printing information is sent to the printer main body 1101, which in turn implements the processing previously described using
If the user selects “no pressure-bonding” in S926, the CPU 21 generates printing information that includes no pressure-bonding command in the print settings (S928). The generated printing information is sent to the printer main body 1101, which in turn no longer pressure-bonds the sheets with printed images.
If the user selects “cancel” in S926, the CPU 21 performs processing to cancel the print job, and generates no printing information (S929).
By performing the processing as described above, even if the upper limit number of sheets that can be pressure-bonded is exceeded, the user can select the processing for the target job, and the desired result can be obtained.
The processing corresponding to “Apply adhesive toner additionally between the bundles during booklet printing in several bundles” (742) illustrated in
In the case of applying adhesive toner to the front surface of a sheet, the CPU 200 applies control as follows in the image forming processing of the front surface of the sheet in step (S902) of forming an image on the sheet in
In addition, in the case of applying adhesive toner to the back surface of a sheet, the CPU 200 applies control as follows in the image forming processing of the back surface of the sheet in step (S902) of forming an image on the sheet in
When applying adhesive toner to both the front and back surfaces of a sheet, it is sufficient to perform the process of applying adhesive toner to the front surface as well as to the back surface as described above.
Having adhesive toner applied between the bundles during booklet printing in several bundles makes it possible to perform thermocompression as an offline process. Therefore, even for a finished product that exceeds the number of sheets that can be processed by the thermocompression unit 1167, it becomes possible to create them as a single bundle with thermocompression applied.
In the second embodiment described above, the method has been described in which it is determined, on the PC 100, whether the number of sheets to be printed exceeds the upper limit number of sheets that can be pressure-bonded, and the processing is presented for the case where the upper limit is exceeded. Here, as a third embodiment, an embodiment is described where whether the upper limit number of pressure-bonded sheets is exceeded is determined on the printer main body 1101 side, and printing is processed in accordance with the processing for the case where the preset number of sheets exceeds the upper limit number of pressure-bonded sheets.
Printing information generated by the PC 100 is sent to the printer main body 1101 through the communication line 150 and the network IF 208. After the printing information is stored in the HDD 203 by the CPU 200, a printing operation is initiated by the CPU 200.
First, the CPU 200 determines the maximum number of sheets (Mn) constituting a single booklet based on information included in the printing information, such as the sheet type used for printing and the performance or capacity of the thermocompression unit 1167 of the sheet processing apparatus 1106 (S941). For example, if the sheets used for printing are plain paper, the CPU 21 determines the maximum number of sheets to be 100 sheets. In the meantime, if the sheets used for printing are cardstock, the CPU 200 determines the maximum number of sheets to be 80 sheets. These may be determined by storing the maximum number of sheets for each paper type in the HDD 203 and allowing the CPU 200 to refer to it. This maximum number of sheets is the upper limit value of the number of sheets that can be output in one batch after pressure-bonding the sheets together multiple times.
Thereafter, the CPU 200 counts the number of pages based on the printing information and temporarily stores it in the HDD 203 (S942) to determine the number of sheets (SJ) of the printing information (S943), and compares the value of the maximum number of sheets (Mn) with the value of the number of sheets (SJ) of the printing information (S944).
If the number of sheets (SJ) of the printing information is less than or equal to the maximum number of sheets (Mn), the CPU 200 performs pressure-bonding processing according to the print settings (S947). Here, the processing described using
If it is determined in S944 that the number of sheets (SJ) of the printing information is greater than the maximum number of sheets (Mn), the CPU 200 switches the subsequent processing by referring to the setting value under “Processing when exceeding the upper limit number of pressure-bonded sheets” (752) included in the printings settings (S946).
If “booklet printing in several bundles” is specified under “Processing when exceeding the upper limit number of pressure-bonded sheets” (752), the CPU 200 performs the pressure-bonding processing according to the print settings (S947). Here again, the processing described using
If “no pressure-bonding” is specified under “Processing when exceeding the upper limit number of pressure-bonded sheets” (752), the CPU 200 allows the print processing to proceed with the setting of a pressure-bonding instruction removed from the print settings, and creates a printed material where no pressure-bonding has been performed (S948).
If “Cancel” is specified under “Processing when exceeding the upper limit number of pressure-bonded sheets” (752), the CPU 200 performs processing to cancel the print processing, and no printed material is generated (S949).
By performing the processing as described above, it becomes possible to pre-set the processing for the case where the upper limit number of sheets that can be pressure-bonded is exceeded, and the user has the advantage of obtaining the desired result.
Note that, instead of pre-specifying what to do under “Processing when exceeding the upper limit number of pressure-bonded sheets” (752), the following control may be applied. For example, if it is determined in S944 that the number of sheets (SJ) of the printing information is greater than the maximum number of sheets (Mn), the CPU 200 may cause the operation unit 205 to display a screen corresponding to the dialog illustrated in
Although an example in which toner is used as an example of a recording agent for pressure-bonding has been described in the above embodiments, a recording agent other than toner, such as ink, may be used as long as it has an adhesive force.
Embodiment(s) of the present disclosure can also be realized by a computer of a system or apparatus that reads out and executes computer executable instructions (e.g., one or more programs) recorded on a storage medium (which may also be referred to more fully as a ‘non-transitory computer-readable storage medium’) to perform the functions of one or more of the above-described embodiment(s) and/or that includes one or more circuits (e.g., application specific integrated circuit (ASIC)) for performing the functions of one or more of the above-described embodiment(s), and by a method performed by the computer of the system or apparatus by, for example, reading out and executing the computer executable instructions from the storage medium to perform the functions of one or more of the above-described embodiment(s) and/or controlling the one or more circuits to perform the functions of one or more of the above-described embodiment(s). The computer may comprise one or more processors (e.g., central processing unit (CPU), micro processing unit (MPU)) and may include a network of separate computers or separate processors to read out and execute the computer executable instructions. The computer executable instructions may be provided to the computer, for example, from a network or the storage medium. The storage medium may include, for example, one or more of a hard disk, a random-access memory (RAM), a read only memory (ROM), a storage of distributed computing systems, an optical disk (such as a compact disc (CD), digital versatile disc (DVD), or Blu-ray Disc (BD)™), a flash memory device, a memory card, and the like.
While the present disclosure has been described with reference to embodiments, it is to be understood that the disclosure is not limited to the disclosed embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of priority from Japanese Patent Application No. 2023-058257, filed Mar. 31, 2023, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2023-058257 | Mar 2023 | JP | national |