This application claims priority to Japanese Patent Application No. 2023-113431 filed on Jul. 11, 2023, the entire contents of which are incorporated by reference herein.
The present disclosure relates to a sheet processing unit.
Sheet processing units have been proposed that include a postprocessing apparatus that performs postprocessing, such as a sheet binding operation, on a printed sheet, and a sorting device attachable to the postprocessing apparatus, and configured to sort the sheets to a mail tray.
Some of such sheet processing units are configured to switch, with a switch guide provided on the postprocessing apparatus, the destination of the printed sheet to be subjected to the postprocessing. The switch guide switches the destination of the sheet, between a postprocessing device that performs the postprocessing, and the sorting device.
The disclosure proposes further improvement of the foregoing techniques.
In an aspect, the disclosure provides a sheet processing unit including a postprocessing apparatus and a sorting device. The postprocessing apparatus performs postprocessing on a printed sheet. The sorting device is removably attached to the postprocessing apparatus, and sorts the printed sheet to a predetermined tray. The postprocessing apparatus includes a postprocessing device and a processing destination switch guide. The postprocessing device performs postprocessing on the sheet. The processing destination switch guide switches a destination of the sheet to be processed, between the postprocessing device and the sorting device. The sorting device includes a sorting destination switch guide and a guide drive device. The sorting destination switch guide switches the tray to which the sheet is to be sorted. The guide drive device drives the sorting destination switch guide. The guide drive device also drives the processing destination switch guide.
Hereafter, a sheet processing unit according to an embodiment of the disclosure will be described, with reference to the drawings. In the drawings, the same or corresponding elements are given the same numeral, and the description of such elements will not be repeated.
Referring to
As shown in
The postprocessing apparatus 1 performs postprocessing on a printed sheet. The postprocessing apparatus 1 may also be referred to as a finisher that performs, as specific examples, stapling, punching, and folding, to the printed sheet. The postprocessing apparatus 1 is installed adjacent to the side face of the printer P. The sheet printed by the printer P is delivered from the side face of the printer P, and introduced into the postprocessing apparatus 1, through the side face thereof. The sheet that has undergone the postprocessing is delivered to an output tray 1a, provided on the other side face of the postprocessing apparatus 1.
The sorting device 2 is removably attached to the postprocessing apparatus 1, and configured to transport the sheet to a predetermined mail tray 34 (hereinafter, simply “tray”), out of a plurality of mail trays 34. The sorting device 2, which may also be referred to as a mailbox, includes 5 to 7 stages of trays 34. The use of the sorting device 2 prevents the printed materials from being mixed up, when a plurality of persons are using the multifunction peripheral. In this embodiment, the sorting device 2 is attached to the upper face of the postprocessing apparatus 1.
Referring to
As shown in
The processing destination switch guide 10 includes a force receiving member 11, a guide member 13, and a rotary shaft 12. The force receiving member 11 and the guide member 13 are attached to the rotary shaft 12. The force receiving member 11 and the guide member 13 are attached to different positions in the longitudinal direction of the rotary shaft 12, thus to be connected to each other via the rotary shaft 12. The force receiving member 11 and the guide member 13 are configured to rotate interlocked with each other, about the rotary shaft 12.
The processing destination switch guide 10 is retained in a predetermined posture, by a spring 14. However, when the force receiving member 11 is subjected to an acting force, the force receiving member 11 is made to rotate against the biasing force of the spring 14, so that the guide member 13 is also made to rotate. The guide member 13 is located at the position where a transport route 71 is branched into a transport route 72 and a transport route 73. The transport route 71 extends from the printer P to the processing destination switch guide 10. The transport route 72 extends from the position where the processing destination switch guide 10 is located, to the postprocessing device 20. The transport route 73 extends from the position where the processing destination switch guide 10 is located, to the sorting device 2.
The processing destination switch guide 10 is configured to block one of the transport routes 72 and 73 for the sheet with the guide member 13, by rotating the guide member 13 to either side, thereby guiding the sheet to the other transport route not blocked by the guide member 13.
In other words, the processing destination switch guide 10 switches the transport route for the sheet between the transport routes 72 and 73, thereby switching the destination of the printed sheet to be processed, between the postprocessing device 20 and the sorting device 2.
To be more specific, out of the sheets delivered from the printer P, the sheet to be subjected to the postprocessing by the postprocessing device 20 is guided by the processing destination switch guide 10, after passing through the transport route 71, and transported toward the postprocessing device 20 through the transport route 72, by a transport roller 5.
On the other hand, out of the sheets delivered from the printer P, the sheet to be sorted by the sorting device 2, instead of being subjected to the postprocessing by the postprocessing device 20, is guided by the processing destination switch guide 10 to the transport route 73, and delivered upward from the upper face of the postprocessing apparatus 1, to the sorting device 2.
The sorting device 2 includes a plurality of sorting destination switch guides 30, and a guide drive device 40 that drives the sorting destination switch guides 30.
The plurality of sorting destination switch guides 30 are respectively provided for the plurality of trays 34. The sorting destination switch guides 30 each include a force receiving member 31, a guide member 33, and a rotary shaft 32. The force receiving member 31 and the guide member 33 are attached to the rotary shaft 32. The force receiving member 31 and the guide member 33 are attached to different positions in the longitudinal direction of the rotary shaft 32, thus to be connected to each other via the rotary shaft 32. The force receiving member 31 and the guide member 33 are configured to rotate interlocked with each other, about the rotary shaft 32. The force receiving member 31 is attached to the rotary shaft 32, at a position deviated from the region where the sheet passes (on the outer side of the sheet), in the width direction of the sheet being transported through a transport route 74, in other words the longitudinal direction of the rotary shaft 32. The guide member 33 is attached to the rotary shaft 32, at a position inside the region where the sheet passes (position where the guide member 33 contacts the sheet), in the width direction of the sheet.
The sorting destination switch guide 30 is retained in a predetermined posture, by a spring 35. However, when the force receiving member 31 is subjected to an acting force, the force receiving member 31 is made to rotate against the biasing force of the spring 35, so that the guide member 33 is also made to rotate. The guide member 33 is located at the position where the transport route 74 is branched to a transport route 75 extending to the tray 34.
The guide member 33, normally kept from blocking the transport route 74 by the spring 35, assumes the posture for blocking the transport route 74 upon being made to rotate against the biasing force of the spring 35, thereby guiding the sheet to the transport route 75. The sheet thus guided is transported by a transport roller 6 through the transport route 75 extending to the corresponding tray 34, and delivered thereto.
In other words, the sorting destination switch guides 30 selectively switch, among the plurality of trays 34, the tray 34 to which the printed sheet is to be sorted.
The guide drive device 40 includes a moving element 42, an acting member 43, a link mechanism 44/45, and a roller group 50.
The roller group 50 includes a plurality of rollers to be subsequently described, and causes a moving element 42 stretched around a pair of rollers to endlessly revolve, thus moving the moving element 42. In the illustrated example, the moving element 42 has a looped (endless) cord shape, and is stretched around the roller group 50. When the roller group 50 rotates, the moving element 42 endlessly moves in the longitudinal direction thereof. On the surface of the moving element 42, the acting member 43 is attached. By being made to move by the roller group 50, the moving element 4 moves the acting member 43 in the same moving direction. In other words, the acting member 43 moves along the looped route, together with the moving element 4.
By being made to move along the looped route, the acting member 43 causes the sorting destination switch guides 30 and the link mechanism 44/45 to exert the acting force.
The link mechanism 44/45 is located between the moving element 42 stretched around the roller group 50, and the processing destination switch guide 10 inside the postprocessing apparatus 1, when the sorting device 2 is attached thereto. The link mechanism 44/45 includes a rotating member 44 rotatable about a rotary shaft 44b, and a connection member 45 rotatable about a rotary shaft 45a provided on the rotating member 44. The distal end portion of the connection member 45 is intruding into inside of the postprocessing apparatus 1 through the casing of the sorting device 2, so that the acting force exerted by the moving acting member 43 is transmitted via an acting surface 45b, to the processing destination switch guide 10 biased upward by the spring 14.
Referring to
As already described, the processing destination switch guide 10 includes the force receiving member 11, the guide member 13, and the rotary shaft 12.
The force receiving member 11 includes a main body 11a having an L-shape in a side view. The main body 11a includes an abutment surface 11b, located at an end portion opposed to the acting surface 45b of the connection member 45. The abutment surface 11b is located at the position where the acting surface 45b of the connection member 45 of the link mechanism 44/45 makes contact, so as to receive the acting force from the acting surface 45b.
The guide member 13 includes a wedge-shaped main body 13a, and guide surfaces 13b and 13c located on the distal end portion of the main body 13a. The guide member 13 is configured to block one of the transport route 71 and the transport route 72, to thereby guide the sheet to the other transport route, with the guide surface 13b or the guide surface 13c.
Here, the main body 11a of the force receiving member 11 is subjected to a pressing force of the spring 14, biasing the abutment surface 11b upward. Accordingly, the processing destination switch guide 10 is urged to rotate clockwise about the rotary shaft 12, in the state shown in
In the mentioned state, when the acting member 43 is located away from the rotating member 44 as shown in
Then, when the moving element 42 revolves from the position shown in
As result of such switching action, the guide member 13 of the processing destination switch guide 10 blocks the transport route 73, and the guide surface 13c guides the sheet to the transport route 72, as indicated by an arrow 81 in
As described above, the processing destination switch guide 10 is switched from the sorting device guiding posture to the postprocessing device guiding posture, by receiving the switching force. As result, the guide drive device 40 can switch the processing destination switch guide 10 to the postprocessing device guiding posture, by exerting the switching force, when there is no need to perform the switching operation of the sorting destination switch guide 30.
By the transmission of the force from the link mechanism 44/45 to the processing destination switch guide 10, the guide drive device 40 drives the processing destination switch guide 10 provided in the postprocessing apparatus 1, so as to switch the destination of the sheet to be processed.
Referring now to
As shown in
The force receiving members 31A and 31B are subjected to the pressing force of the springs 35A and 35B, via the face opposite to the face to be contacted by the sloped surface 43b. This pressing force is biasing the sorting destination switch guides 30A and 30B so as to rotate clockwise in
The force receiving members 31A and 31B are the members against which the sloped surface 43b of the acting member 43, moving along the looped route, is to be abutted. When the sloped surface 43b of the acting member 43 is abutted against the force receiving member 31A or 31B, the sloped surface 43b exerts the acting force to the force receiving member 31A or 31B. Here, since the acting member 43 is located away from the link mechanism 44/45 at this point, the processing destination switch guide 10 is assuming the posture to guide the sheet to the transport route 74, owing to the biasing force of the spring 14.
Thus, the sloped surface 43b of the acting member 43, which has reached the force receiving member 31A or 31B because of the revolution of the moving element 42, exerts the switching force, which is the acting force necessary for switching the sorting destination switch guide 30A or 30B, to the force receiving member 31A or 31B in the direction opposite to the biasing force of the spring 35A or 35B. As result, the sorting destination switch guide 30A or 30B is made to rotate counterclockwise in
Accordingly, the sorting destination switch guide 30A is made to rotate counterclockwise in
Then, when the sorting destination switch guide 30A is switched to the posture for not guiding the sheet to the transport route 75A, and the sorting destination switch guide 30B is switched to the posture for guiding the sheet to the transport route 75B, the sheet being transported through the transport route 74 passes the position where the sorting destination switch guide 30A is located, and is guided to the position where the sorting destination switch guide 30B is located. The sheet guided to the position of the sorting destination switch guide 30B is guided by the guide member 33B of the sorting destination switch guide 30B to the transport route 75B, thus to be transported to the tray 34B.
As described above, the sorting destination switch guide 30 is subjected to the biasing force of the springs 35A and 35B, as mechanical force from outside, to maintain the posture for not guiding the sheet to the transport routes 75A and 75B. Accordingly, when the switching force is not exerted by the sloped surface 43b of the acting member 43, the sorting destination switch guide 30 maintains the posture for not guiding the sheet to the transport routes 75A and 75B. Then upon receiving the switching force from the acting member 43, the sorting destination switch guide 30 is switched to the posture for guiding the sheet to the transport route 75A or 75B.
Thus, with the switching force exerted by the acting member 43, the sorting destination switch guide 30 is switched from the posture for not guiding the sheet to the transport routes 75A and 75B, to the posture for guiding the sheet to the transport route 75A or 75B. In other words, the guide drive device 40 switches, by exerting the switching force, the posture of the sorting destination switch guide 30 corresponding to the tray that is the destination of the sheet.
Referring now to
As shown in
The roller group 50 includes a roller 51 driven by the motor 47, and another roller 52 constituting a pair with the roller 51, and a plurality of rollers 53 located between the pair of rollers 51 and 52.
The moving element 42 is stretched around the roller group 50. The moving element 42 is typically a looped cord, exemplified by a belt in this embodiment. Here, the moving element 42 may be, for example, formed of a chain.
The acting member 43 includes an attaching portion 43a and the sloped surface 43b. The acting member 43 is fixed to the moving element 42 via the attaching portion 43a, and located on the side of the outer circumferential surface of the moving element 42, stretched in the loop shape around the roller group 50. The sloped surface 43b is located farther away from the moving element 42, with respect to the attaching portion 43a. The sloped surface 43b is inclined so as to make the upper portion of the acting member 43 narrower and the lower portion wider, in
The controller 48 controls the motor 47, according to a user's instruction inputted to a non-illustrated operation device (e.g., instruction indicating to which tray to sort the sheet, and instruction to execute the postprocessing), so as to locate the acting member 43 at the position corresponding to the instruction. For example, the controller 48 may control the position of the acting member 43, using the rotation angle of the roller 51 as a parameter. The controller 48 includes a processor such as a central processing unit (CPU), a communication device, and a storage device.
With the mentioned configuration, when the roller group 50 is driven to rotate so that the moving element 42 revolves along the looped route, the acting member 43 is also made to move along the looped route. When the acting member 43 is made to move clockwise in
The rotating member 44 constituting a part of the link mechanism 44/45 includes an arcuate surface 44a and the rotary shaft 44b. The arcuate surface 44a is where the sloped surface 43b of the acting member 43, moving together with the moving element 42, makes contact thereby exerting the acting force (pressing force) of the acting member 43. The rotary shaft 44b is supporting the rotating member 44 so as to rotate clockwise and counterclockwise in
The connection member 45 is connected to a part of the rotating member 44. The connection member 45 includes the rotary shaft 45a and the acting surface 45b. The rotary shaft 45a is rotatably supporting the connection member 45.
The connection member 45 is inserted, along the longitudinal direction thereof, through a through hole 92a formed in a part of a bottom face 92 of the sorting device 2, so as to move therethrough in the longitudinal direction.
As described above, the acting member 43 exerts the switching force to the sorting destination switch guide 30 and the processing destination switch guide 10, thereby switching the posture of those switch guides.
Thus, the guide drive device 40 can exert the switching force to each of the switch guides 10 and 30. In other words, each of the switch guides 10 and 30 can be driven, by a single unit of the guide drive device 40 provided in the sorting device 2.
Accordingly, the postprocessing apparatus 1 does not have to have a single-purpose drive device, dedicated to drive the processing destination switch guide 10 provided in the postprocessing apparatus 1. In other words, the sheet processing unit 100 is configured to utilize the guide drive device 40 as a common drive source for switching the postures of the sorting destination switch guide 30 and the processing destination switch guide 10. Therefore, the structure of the sheet processing unit 100 can be simplified, which leads to a reduction in cost of the product.
In addition, forming the moving element 42 in the cord shape enables the guide drive device 40 to exert the switching force to the plurality of sorting destination switch guides 30. Therefore, the plurality of sorting destination switch guides 30 can be driven by the single unit of the guide drive device 40, provided in the sorting device 2. The processing destination switch guide 10 can change the posture, by being driven by the guide drive device 40, so as to select one of the postprocessing device 20 and the sorting device 2 as the destination of the sheet, in other words to selectively switch the destination of the sheet.
Likewise, the sorting destination switch guide 30 can also change the posture, by being driven by the guide drive device 40, so as to select one of the plurality of trays 34 as the destination of the sheet, in other words to selectively switch the destination of the sheet.
Thus, the guide drive device 40 can drive each of the switch guides 10 and 30, thereby switching the posture of each the switch guides 10 and 30. As result, the postprocessing apparatus 1 does not have to have a single-purpose drive device, dedicated to drive the processing destination switch guide 10 provided in the postprocessing apparatus 1. Therefore, the structure of the sheet processing unit 100 can be simplified.
For example, the aforementioned existing sheet processing unit requires a drive source for driving the switch guide, inside the postprocessing apparatus. Therefore, the structure of the sheet processing unit becomes complicated. In contrast, the sheet processing unit 100 according to the foregoing embodiment can be manufactured in a simplified structure.
Referring now to
As already described, the sorting device 2 is removably attached to the postprocessing apparatus 1.
As shown in
Referring to
As shown in
As shown in
Accordingly, the protrusion 7a, which is a part of the cover 7 attached to the postprocessing apparatus 1, serves to exert the switching force to the processing destination switch guide 10 against the biasing force of the spring 14, thereby switching the posture of the processing destination switch guide 10 to the postprocessing device guiding posture, because the protrusion 7a has, as described above, the height necessary for such switching action.
Therefore, when the sorting device 2 is removed and the cover 7 is attached instead, the processing destination switch guide 10 is set to the postprocessing device guiding posture. As result, in the form of use without the sorting device 2 also, no additional element for switching the processing destination switch guide 10 is required, and therefore the structure of the sheet processing unit 100 can be simplified.
The configuration of the guide drive device 40 is not limited to the above, provided that the drive device 40 is capable of driving both of the sorting destination switch guide 30 and the processing destination switch guide 10. Any modifications made within the ordinary creativity of persons skilled in the art are included in the scope of the disclosure. From the viewpoint of technical idea, different link mechanisms may be adopted, other than the link mechanism 44/45 specifically described above. The guide drive device 40 may also be substituted with a configuration based on different drive system, without limitation to the belt type according to the foregoing embodiment.
In other aspects also, the configuration and the working principle in the disclosure may be modified within the ordinary creativity of persons skilled in the art, without departing from the scope of the technical idea set forth in the appended claims.
The embodiment of the disclosure has been described as above, with reference to the drawings. However, the disclosure is not limited to the foregoing embodiment, but may be modified in various manners, without departing from the scope of the disclosure. The drawings each schematically illustrate the elements for the sake of clarity, and the thickness, length, number of pieces, and interval of the illustrated elements may be different from the actual ones, because of the convenience in making up the drawings. Further, the material, shape, and size of the elements referred to in the foregoing embodiment are merely exemplary and not specifically limited, and may be modified as desired, without substantially departing from the configuration according to the disclosure.
Number | Date | Country | Kind |
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2023-113431 | Jul 2023 | JP | national |