The present disclosure relates to a sheet stacking apparatus including a trolley, and an image forming apparatus.
Hitherto, there has been known a sheet stacking apparatus (stacker) that aligns and stacks sheets on which images are formed by an image forming apparatus. Such a sheet stacking apparatuses may include a stack tray on which sheets are stacked and a trolley with an operation portion (handle) used by a user in carrying the stack tray on which the sheets are stacked, to the outside of the sheet stacking apparatus (Japanese Patent Application Laid-Open No. 2009-215015). Further, the sheet stacking apparatus includes an openable and closable guide that is opened and closed in order to remove a jammed sheet that has stopped in the course of conveyance within the sheet stacking apparatus.
However, in the related-art sheet stacking apparatus, in which a jam clearing process can be performed while sheets are stacked on the trolley, a user may accidentally touch a bundle of sheets aligned and stacked on the trolley during the jam clearing process, to cause displacement or collapse in the bundle of sheets. In a case in which the trolley is placed at a position far from the openable and closable guide for the jam clearing process so that a user cannot touch a bundle of sheets on the trolley during the jam clearing process, the sheet stacking apparatus is increased in size.
According to an aspect of the present disclosure, a sheet stacking apparatus includes: a conveyance path through which a sheet is to be conveyed; a guide which forms a part of the conveyance path and is openable and closeable with respect to the conveyance path; a lock member configured to lock the guide to maintain the guide in a closed state in which the guide is closed with respect to the conveyance path; and a trolley, wherein, in a case in which the trolley is placed at a predetermined position in the sheet stacking apparatus, a locked state in which the lock member locks the guide is prohibited from being unlocked so that the guide is maintained in the closed state, and wherein, in a case in which the trolley is not placed at the predetermined position, the locked state is allowed to become an unlocked state in which the lock member does not lock the guide.
Further features of the present disclosure will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Hereinafter, embodiments of the present disclosure are described in detail with reference to the accompanying drawings. However, the following embodiments do not limit the disclosure defined in claims. Further, not all of combinations of features described in the embodiment are essentially required for solving the problem of the present disclosure.
Now, an image forming apparatus 1 according to a first embodiment is described with reference to
The feeding module 1000 includes three storages 1100a, 1100b, and 1100c, each storing a plurality of sheets. The storages 1100a, 1100b, and 1100c are configured to be pulled out toward a front side of the feeding module 1000. The sheets stored in the storages 1100a, 1100b, and 1100c are fed one by one by separation belts (not shown) and conveyance rollers (not shown) arranged corresponding to the respective storages and are conveyed to the print module 2000. The number of storages is not limited to three, and may be one, two, four or more.
The print module 2000 includes a before-image-formation registration correcting portion 2100, a print belt unit 2200, and a recording portion (image forming portion) 2300. The sheet conveyed from the feeding module 1000 are corrected in its skew and its position by the before-image-formation registration correcting portion 2100, and thereafter, the sheet is conveyed to the print belt unit 2200. The recording portion 2300 is arranged at a position opposed to the print belt unit 2200 across the conveyance path. The recording portion 2300 is an image forming portion that performs a recording process (printing) using recording heads from above on the conveyed sheet in a conveyance direction CD to form an image on the sheet. The sheet is attracted and conveyed by the print belt unit 2200, and thereby a clearance between the sheet and the recording heads is ensured.
A plurality of recording heads are arranged in the conveyance direction CD. In the embodiment, the recording head includes a total of five line-type recording heads corresponding to four colors, that is, yellow (Y), magenta (M), cyan (C), and black (Bk), and a reaction liquid. The number of colors is not limited to four, and the number of recording heads is not limited to five. As an ink jet system, for example, a system using heating elements, a system using piezo elements, a system using electrostatic elements, and an MEMS (Micro Electro Mechanical System) elements can be employed. An ink of each of the colors is supplied from an ink tank (not shown) to the recording head via an ink tube (not shown). The sheet printed by the recording portion 2300 is conveyed by the print belt unit 2200 to an inline scanner (not shown) arranged on a downstream side of the recording portion 2300 in the conveyance direction CD. The inline scanner (not shown) detects misregistration or a color density of the image that has been formed on the sheet and can output a result of the detection that is used to correct the image.
The drying module 3000 includes a decoupling portion 3200, a drying belt unit 3300, and a hot air blowing portion 3400. The drying module 3000 is a unit that reduces a liquid in the inks that have been applied onto the sheet by the recording portion 2300 to increase fixability between the inks and the sheet. The sheet on which the ink image has been formed by the recording portion 2300 of the print module 2000 is conveyed to the decoupling portion 3200 arranged inside the drying module 3000. The decoupling portion 3200 applies a wind pressure from above so that the sheet is gently held on the belt and conveys the sheet with a frictional force of the belt. In this manner, the sheet, on which the ink image is formed, is prevented from being shifted on the print belt unit 2200. Hot air is blown from the hot air blowing portion 3400 arranged above the drying belt unit 3300 onto the sheet that has been conveyed from the decoupling portion 3200 while the sheet is being attracted and conveyed by the drying belt unit 3300. In this manner, an ink-applied surface of the sheet is dried.
The fixing module 4000 includes a fixing-belt unit 4100. The fixing-belt unit 4100 allows the ink solvent to sufficiently permeate the sheet by causing the sheet conveyed from the drying module 3000 to pass between an upper belt unit that is heated and a lower belt unit.
The cooling module 5000 includes a plurality of cooling portions 5100 that cool the sheet having a high temperature, which has been conveyed from the fixing module 4000. Each of the cooling portions 5100 cools the sheet by taking an outside air into a cooling box with a fan to increase a pressure inside the cooling box and blowing a wind jetted out from nozzles formed in a conveyance guide onto the sheet. The cooling portions 5100 are arranged on both sides of the conveyance path to cool the sheet from both sides.
Further, the cooling module 5000 includes a conveyance-path switching portion 5200. The conveyance-path switching portion 5200 switches the conveyance path for the sheet depending on whether the sheet is conveyed to the reversing module 6000 or to a duplex-printing conveyance path 1800 that is used at the time of duplex printing. At the time of duplex printing, the sheet is conveyed by the conveyance-path switching portion 5200 to a conveyance path 5300 below the cooling module 5000. The sheet is conveyed from the conveyance path 5300 to the duplex-printing conveyance path 1800 inside the feeding module 1000 via a conveyance path 4300 inside the fixing module 4000, a conveyance path 3500 inside the drying module 3000, and a conveyance path 2400 inside the print module 2000. The sheet is conveyed from the duplex-printing conveyance path 1800 to the before-image-formation registration correcting portion 2100, the print belt unit 2200, and the recording portion 2300 of the print module 2000 again, and an ink image is formed by the recording portion 2300. The conveyance path 4300 of the fixing module 4000 includes a first reversing portion 4200 that reverses the sheet.
The reversing module 6000 includes a second reversing portion 6400. The second reversing portion 6400 reverses the front side and the back side of the sheet being conveyed. Thus, the reversing module 6000 can switch the orientations of the front side and the back side of the sheet to be discharged.
The discharge stacking module 7000 includes a top tray 7100 and a stacking tray 7200. The discharge stacking module 7000 aligns and stacks the sheets conveyed from the reversing module 6000 on the top tray 7100 or the stacking tray 7200.
Next, a configuration of a discharge stacking module 7000 serving as a sheet stacking apparatus is described.
A sheet discharged from the reversing module 6000 is conveyed to the inlet roller 701 along the conveyance guide 703. The first switching member 702 switches a conveyance path to a first conveyance path 71 and to a second conveyance path 72 in accordance with a selection instruction from a console unit (not shown). In a case in which a user operates the console unit (not shown) to designate a top tray 7100 provided on an upper surface of the discharge stacking module 7000 as a sheet stacking portion, the first switching member 702 switches the conveyance path to the first conveyance path 71 to discharge the sheet to the top tray 7100.
In a case in which the user operates the console unit (not shown) to designate the stack tray 7200 as the sheet stacking portion, the first switching member 702 switches the conveyance path to the second conveyance path 72 to convey the sheet to the second switching member 704. The second switching member 704 switches the conveyance path to a third conveyance path 73. The sheet is conveyed by conveyance rollers 74, 75, and 76 serving as conveyance units, and the third switching member 705 and the fourth switching member 706 switch the conveyance path to convey the sheet to the discharge roller 707. The sheet conveyed by the discharge roller 707 is conveyed while being gripped by any one of a first gripper 709a and a second gripper 709b (hereinafter referred to as “griper 709”) attached to the gripper belt 708. The gripper belt 708 is suspended by a driving pulley 710 and a driven pulley 711 and rotates in association with a drive of a belt motor (not shown) to thereby rotate in a rotation direction 712.
The sheet is conveyed above the stack tray 7200 while being gripped by the gripper 709 and the discharge roller 707. The sheet conveyed as described above is brought into abutment against an abutment slope (abutment portion) 713a of the leading-edge stopper 713, to thereby be released from the gripper 709. The sheet is guided to the abutment slope 713a of the leading-edge stopper 713 by the drawing belt 714, and thus a position of a leading edge of the sheet is aligned. At the same time, a trailing edge of the sheet moves away from the discharge roller 707, and the sheet is stacked on the stack tray 7200 with the leading edge thereof being positionally regulated. Here, a distance between the drawing belt 714 and the discharge roller 707 is set to be smaller than a length of a sheet to be discharged. At that time, a position of the stack tray 7200 along the height direction is controlled such that the drawing belt 714 comes into contact with an upper surface of a bundle of sheets stacked on the stack tray 7200. After that, a sheet to be next discharged from the discharge roller 707 is conveyed above the stack tray 7200 with a leading edge thereof being gripped by a next gripper 709 and is stacked on the stack tray 7200. Then, in a case in which the stacked sheets are to be taken out after the end of a job or in the course of a job, the stack tray 7200 is lowered to a sheet take-out position on a lower side by a raising and lowering portion 730.
Further, a discharge option (not shown) can be connected downstream of the discharge stacking module 7000. The conveyance path is switched by the second switching member 704, the third switching member 705, or the fourth switching member 706 in accordance with a discharge height of the discharge option, and thus the sheet can be conveyed to the discharge option located downstream of the discharge stacking module 7000.
Next, a configuration of a platform trolley (hereinafter referred to as “trolley”) 120 is described with reference to
When the sheet bundle S stacked on the stack tray 7200 are to be taken out, the stack tray 7200 is lowered by a motor (not shown). The stack tray 7200 is stopped at a lower-limit position that is lower than a position detected by a full-load position sensor (not shown) by a predetermined distance. In a state in which the stack tray 7200 is stopped at the lower-limit position, a door (not shown) that is provided to the discharge stacking module 7000 and covers the trolley 120 is opened. When the trolley 120 is pulled out of the discharge stacking module 7000, the sheet bundle S together with the lowered stack tray 7200 can be carried out of the discharge stacking module 7000. The door (not shown) is configured to be openable and closeable by hinges (not shown) provided on the discharge stacking module 7000.
Next, a configuration of the openable and closable guide 901 is described with reference to
In the embodiment, the openable and closable guide 901 is provided with the knob (gripper) 902, a rotation shaft 903, and the latch 907. The knob 902 is gripped by the user in order for the user to perform an opening and closing operation of the openable and closable guide 901. The rotation shaft 903 supports the openable and closable guide 901 so that the openable and closable guide 901 is rotatable, and functions as a supporting point of an opening and closing operation of the openable and closable guide 901. The rotation shaft 903 may be provided on the discharge stacking module 7000. The openable and closable guide 901 may be rotatable about the rotation shaft 903. The latch 907 maintains the openable and closable guide 901 in the closed state CS when the latch 907 is engaged with the fixed portion 906.
The discharge stacking module 7000 is provided with an opening and closing regulation portion 904 and the fixed portion 906. When the openable and closable guide 901 is opened, the opening and closing regulation portion 904 is brought into abutment against the openable and closable guide 901 and regulates an opening operation of the openable and closable guide 901 so that the openable and closable guide 901 is prevented from being opened at a predetermined angle or more. The fixed portion 906 is fixed to the discharge stacking module 7000 so that the latch 907 is engaged with the fixed portion 906 to maintain the openable and closable guide 901 in the closed state CS.
The latch 907 and the knob 902 are connected to a rotation shaft 908 provided on the openable and closable guide 901. The latch 907 and the knob 902 are configured to rotate about the rotation shaft 908 integrally with each other. When the user rotates the knob 902 in a rotation direction R, the latch 907 rotates about the rotation shaft 908 integrally with the knob 902. The knob 902 is always subjected to a moment (is urged) in a direction opposite to the rotation direction R by an urging force of a torsional coil spring (not shown) serving as an urging member.
When the user operates the knob 902 to engage the latch 907 with the fixed portion 906, the openable and closable guide 901 is maintained in the closed state CS. At this time, the latch 907 is maintained in the locked state LS. When the user rotates the knob 902 in the rotation direction R, the engagement of the latch 907 with the fixed portion 906 is released, and hence the closed state CS is released. Thus, the state of the latch 907 is moved from the fixed state LS to the free state FS. The configuration for maintaining the openable and closable guide 901 in the closed state CS is not limited to the engagement of the latch 907 with the fixed portion 906 and may be another configuration.
To remove a jammed sheet stopping on the third conveyance path 73, the user rotates the knob 902 of the openable and closable guide 901 in the rotation direction R, to thereby disengage the latch 907 from the fixed portion 906 and place the openable and closable guide 901 in the free state FS. With the openable and closable guide 901 being in the free state FS, the user can open the openable and closable guide 901. The user opens the openable and closable guide 901 until the openable and closable guide 901 abuts against the opening and closing regulation portion 904 at maximum, and thus can remove the jammed sheet.
Next, a positional relationship between the operation portion 126 of the trolley 120 and the knob 902 of the openable and closable guide 901 is described.
In the first embodiment, when the trolley 120 is stored in the discharge stacking module 7000, the operation portion 126 is placed at a position at which the knob 902 is prevented from rotating in the rotation direction R so that the openable and closable guide 901 cannot be opened (
According to the first embodiment, the rotation of the knob 902 is regulated by the operation portion 126 of the trolley 120, and hence, the user can easily understand that the trolley 120 is required to be carried out of the discharge stacking module 7000 in order to make the knob 902 rotatable. Therefore, according to the first embodiment, the user can carry the trolley 120 out of the discharge stacking module 7000 before performing the jam clearing process. This allows the user to perform the jam clearing process without collapsing sheets aligned and stacked on the trolley 120.
Rotation of the knob 902 in the rotation direction R may be regulated by not only the operation portion 126 of the trolley 120, but also any other portion in the trolley 120. A regulation portion that regulates the movement of the knob 902 may be provided on the trolley 120. The regulation portion that regulates movement of the knob 902 may be, for example, an edge regulation portion provided on the trolley 120 for regulating an edge of a sheet. The regulation portion that regulates the movement of the knob 902 may be a part of the trolley 120. According to the first embodiment, sheets stacked on the trolley 120 in the discharge stacking module 7000 serving as the sheet stacking apparatus are prevented from being shifted by the jam clearing process, which enables improvement of the ability to align sheets. According to the first embodiment, the user can be prevented from accidentally touching sheets on the trolley 120 during the jam clearing process, without an increase in size of the discharge stacking module 7000.
Further, in the embodiment, the operation portion 126 of the trolley 120 and the knob 902 are placed close to each other. In general, downsizing the sheet stacking apparatus results in further limitation to positions suitable for operation by the user, but, in the embodiment, both the operation portion 126 and the knob 902 can be placed at positions suitable for operation by the user. That is, in the embodiment, both downsizing of the sheet stacking apparatus and high user operability can be achieved.
Now, with reference to
The solenoid 81 is fixed to the discharge stacking module 7000. The solenoid 81 includes a plunger 81a that is movable to a prohibiting position (first position) P1 (
The controller 82 determines whether or not the trolley 120 has been stored in the discharge stacking module 7000 in accordance with a detection signal from the trolley sensor 83 (Step S3). In a case in which the trolley 120 has not been stored in the discharge stacking module 7000 (No in Step S3), the controller 82 repeats the step S3 while maintaining the plunger 81a in the release position P2. In a case in which the trolley 120 has been stored in the discharge stacking module 7000 (YES in Step S3), the controller 82 controls the solenoid 81 to protrude the plunger 81a of the solenoid 81 and move the plunger 81a to the prohibiting position P1 (Step S4). The trolley 120 is stored in the discharge stacking module 7000, and thus the plunger 81a in the prohibiting position P1 prohibits the user from rotating the knob 902 in the rotation direction R, to prevent the openable and closable guide 901 from being opened.
The controller 82 determines whether or not the door (not shown) has been closed in accordance with a detection signal from a door sensor (not shown) (Step S5). In a case in which the door (not shown) has not been closed (NO in Step S5), the controller 82 returns the process to Step S1. In a case in which the door (not shown) has been closed (YES in Step S5), the controller 82 ends the unlock control operation.
In the second embodiment, a platform trolley (flat trolley) not provided with the operation portion 126 may be used instead of the trolley 120 provided with the operation portion (handle) 126. According to the second embodiment, the user can be prevented from accidentally touching sheets on the trolley 120 during the jam clearing process, without an increase in size of the discharge stacking module 7000.
While the present disclosure has been described with reference to exemplary embodiments, it is to be understood that the disclosure is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2023-172586, filed Oct. 4, 2023, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2023-172586 | Oct 2023 | JP | national |