The present invention relates to a sheet stacking apparatus for stacking discharged sheets and an image forming apparatus provided with the sheet stacking apparatus.
Generally, image forming apparatuses such as copying machines, facsimile machines, and printers have a sheet stacking portion for stacking sheets on which images are formed by an electrophotographic system or the like. Specifically, an image forming apparatus in which the stack tray is provided on the side of the apparatus main body, and an image forming apparatus of the in-body discharge type having the in-body stack tray below the image reading section above the apparatus main body are known.
A function of the sheet stacking portion includes a function in which discharged sheets are aligned and stacked. Specifically, a widely used configuration is such that the stack tray is sloped so that the downstream side is higher than the upstream side in the sheet conveyance direction, and the trailing end of the sheet is brought into contact with and aligned to the alignment reference plane provided on the upstream side in the conveyance direction by falling of the sheet by its own weight.
In recent years, compactness of the image forming apparatus is demanded, and it is desired to reduce the height of the image forming apparatus. As a result, the image forming apparatus of the in-body discharge type having the sheet stacking portion inside the body of the apparatus has a narrower inside space as the apparatus height decreases. When the inside space of the apparatus is narrowed, there is a problem in that a difference in elevation between the upstream side and the downstream side of the stack tray cannot be obtained sufficiently, and the effect of falling of the sheet by its own weight is reduced, resulting in deterioration of alignment.
In order to solve the above problem, the configurations of Japanese Patent Laid-Open No. 2014-114119 and Japanese Patent Laid-Open No. 2006-1730 have been offered. In Japanese Patent Laid-Open No. 2014-114119, the configuration is offered in which sheets are pressed by a pressing member that presses a sheet, conveyed in a direction different from the conveyance direction by a roller, and forcibly brought into contact with the alignment reference plane so that the sheets are aligned.
Further, in Japanese Patent Laid-Open No. 2006-1730, in the configuration in which the sheets are aligned at the downstream end in the sheet conveyance direction by falling of the sheet by its own weight, a rotation member is provided which can be moved up and down so as to be capable of protruding or retracting with respect to the stack tray face, and is rotatable. In this Japanese Patent Laid-Open No. 2006-1730, while the sheets are being discharged, the rotation member is retracted below the stack tray face so as to stand by without contacting the sheets. After the discharge of the sheets is completed, the rotation member is moved upward so as to protrude from the stack tray face, and is brought into contact with the sheets, thereby urging the sheet to fall by its own weight due to the driven rotation of the rotation member, and making it easy for the trailing end of the sheet to contact the alignment reference plane.
However, as disclosed in Japanese Patent Laid-Open No. 2014-114119, in the configuration in which the sheets are conveyed by a roller and forcibly brought into contact with the alignment reference plane, it is necessary to drive the roller, thereby increasing the size and cost of the apparatus.
In addition, as disclosed in Japanese Patent Laid-Open No. 2006-1730, in the configuration in which the rotation member protrudes with respect to the stack tray face after the discharge of the sheets is completed, it is possible to align the bundle of stacked sheets. However, the problem with misalignment of each sheet in the bundle of stacked sheets cannot be solved. In the technique of aligning sheets by falling of the sheet by its own weight, when the friction resistance force between the sheet and the tray or between the sheets is larger than the falling force due to the self-weight of the sheet, the sheet cannot move toward the downstream side in the conveyance direction, resulting in deterioration of alignment. Since the frictional resistance between the sheet and the tray is often higher than the frictional resistance between the sheets, misalignment between the first sheet and the second sheet is particularly likely to occur. However, the configuration of Japanese Patent Laid-Open No. 2006-1730, cannot solve this problem. In addition, since the position of the rotation member is moved, the size and cost of the apparatus are increased.
It is desirable to improve alignment of sheets discharged to a stack tray without increasing the size and cost of the apparatus.
To achieve the above object, a sheet stacking apparatus according to the present invention includes: a stacking portion which is sloped so that a downstream side is higher than an upstream side in a sheet conveyance direction and on which a sheet discharged by a discharging portion is stacked; and a plurality of rotation members disposed so as to protrude from an upper face of the stacking portion, wherein at least one of the plurality of rotation members rotates only in a direction opposite to the sheet conveyance direction.
According to the present invention, it is possible to improve alignment of sheets discharged to a stacking portion without increasing the size and cost of the apparatus.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings. However, the dimensions, materials, shapes, relative positions thereof, and the like of the components described in the following embodiments should be appropriately changed depending on the configuration of the apparatus to which the present invention is applied and various conditions. Therefore, unless otherwise specified, the scope of the present invention is not limited to them.
Hereinafter, an image forming apparatus including a sheet stacking portion (a sheet stacking apparatus) according to the present embodiment will be described in detail with reference to
In the image forming apparatus shown in
Next, the intermediate transfer belt 155 will be described. The intermediate transfer belt 155 is rotationally driven in the direction of arrow A in
On the other hand, the sheets S stacked on a cassette 111 are separated and fed one by one by a paper feed portion 110. The fed sheets S are conveyed by a drawing roller 120 via a conveyance path 133 toward a sheet skew feeding correction device 130 disposed on the downstream side in the sheet conveyance direction (hereinafter simply referred to as “downstream”), and the skew feeding of the sheet S is corrected. Thereafter, the sheets S transferred to a pair of registration rollers 131 disposed further downstream are conveyed to a secondary transfer portion 140 by the pair of registration rollers 131.
A full-color toner image is secondarily transferred onto the sheets S in the secondary transfer portion 140 by the conveyance process and the image forming process of the sheet S described above. Thereafter, the sheets S are conveyed to a fixing unit 160. The fixing unit 160 melts and fixes (fixes) the toner onto the sheets S by applying a predetermined pressure by substantially opposing rollers or a belt, and a heating effect by a heat source such as a heater, generally. The sheet S having the fixed image obtained in this manner passes through a post-fixing conveying portion 170 and is discharged by a discharge roller 182 as a discharging portion onto a stack tray 181 of a sheet stacking portion 180 placed in the body of an image forming apparatus 100.
With reference to
As shown in
As shown in
Next, a state when alignment of sheets is disturbed will be described with reference to
Conventionally, resin is often used as a material of a stack tray. The frictional resistance between the sheet and the resin becomes large particularly in a state where the moisture content contained in the sheet and the environmental humidity where the image forming apparatus is placed are high. In this case, as shown in
Therefore, the sheet stacking portion 180 according to the present embodiment has a plurality of rotation members 187 disposed to protrude from the upper face of the stack tray 181. Here, the sheet stacking portion 180 according to the present embodiment will be described with reference to
As shown in
Furthermore, as shown in
The discharge roller 182 may be speed-controlled so as to reliably convey the trailing end of the sheet so that the trailing end of the sheet at the time of discharging does not remain at the nip portion of the discharge roller 182. As one example, control is performed so that the conveying speed at the trailing end of the sheet is increased. In this control, since the sheets are conveyed at a high speed in the conveyance direction, the control is such that alignment at the sheet trailing end which is positioned at a place in the direction opposite to the sheet conveyance direction is prevented. The one-way rotation member 187a which does not rotate in the sheet conveyance direction is disposed so as not to impair the alignment of the sheets even if this speed control is performed. As a result, the leading end of the sheet coming out of the discharge roller 182 drops (contacts) onto the second stacking portion 184. At this time, the sheet dropped on (contacting) the second stacking portion 184 contacts the rotation member 187a protruding from the upper face of the second stacking portion 184 as shown in
Further, as shown in
Further, by using only the rotation member 187 that can rotate in both the sheet conveyance direction and the reverse direction without using the one-way rotation member 187a, it is possible to promote the above-described falling of the sheet by its own weight. However, in the case of this configuration, a frictional force due to contact with the sheet being discharged may promote movement of the already stacked sheets. This will be described in detail with reference to
It should be noted that the one-way rotation member 187a may be disposed only at a position where it comes into contact with the sheet when the sheet comes out of the discharge roller 182, and it is not necessary that all the rotation members 187 are the one-way rotation member 187a. For example, in the case of the arrangement relation between the discharge roller 182 and the stack tray 181 as shown in
Further, it is desirable that the protruding amount of the rotation member 187 from the upper face of the stack tray 181 is as small as possible. This is because when the rotation member 187 protrudes largely from the upper face of the stack tray 181, the sheet has a convex shape at the upstream side and the downstream side in the sheet conveyance direction with respect to the central axis of the rotation member 187, preventing falling of the sheet by its own weight in the direction opposite to the sheet conveyance direction. Therefore, in the present embodiment, the amount of the protrusion of the rotation member 187 including the rotation member 187a from the upper face of the stack tray 181 is about 0.5 mm.
As described above, according to the present embodiment, it is possible to improve alignment of the sheets discharged to the stack tray without complicating the apparatus, and increasing the size and cost of the apparatus.
In the above-described embodiment, the image forming apparatus having the sheet stacking portion in the body has been described as an example. The image forming apparatus having the sheet stacking portion on the side of the apparatus body has the same effects. The present invention is not limited to the configuration having a sheet stacking portion in the body.
Further, in the above-described embodiment, a copying machine is exemplified as the image forming apparatus. However, the present invention is not limited thereto. For example, the embodiment may include other image forming apparatuses such as a printer, a facsimile apparatus, or a multifunction machine with a combination of these functions. In addition, although the image forming apparatus has been exemplified in which an intermediate transfer member is used, toner images of respective colors are transferred in a sequentially superimposed manner onto the intermediate transfer member, and the toner images carried on the intermediate transfer member are collectively transferred onto a sheet, the present invention is not limited thereto. For example, the embodiment may be an image forming apparatus that uses a sheet carrier and transfers in a sequentially superimposed manner toner images of respective colors onto a sheet carried on the sheet carrier. By applying the present invention to these image forming apparatuses, the same effects can be obtained.
Further, in the above-described embodiment, the sheet stacking apparatus (sheet stacking portion) integrally provided in the image forming apparatus is exemplified. However, the present invention is not limited thereto. For example, the sheet stacking apparatus may be attachable to and/or detachable from the image forming apparatus, and the same effect can be obtained by applying the present invention to the sheet stacking apparatus.
Further, in the above-described embodiment, the sheet stacking apparatus for stacking sheets such as recording paper as a recording target is exemplified. However, the present invention is not limited thereto. For example, the same effect can be obtained by applying the present invention to a sheet stacking apparatus that stacks sheets of an original or the like as an object to be read.
In the above-described embodiment, the electrophotographic system is exemplified as the recording method. However, the present invention is not limited to this, and other recording methods such as an inkjet method may be used.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2017-148979, filed Aug. 1, 2017, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2017-148979 | Aug 2017 | JP | national |