1. Field of the Invention
The present invention relates to a sheet stacking apparatus on which a sheet is stacked and to an image forming apparatus including the same.
2. Description of the Related Art
In general, an image forming apparatus such as a printer is provided with a sheet feed cassette storing a sheet at a lower part of a main body such that the sheet feed cassette can be drawn out of/inserted into the main body. In connection with such image forming apparatus, Japanese Patent Application Laid-open No. 2007-145551 for example proposes an image forming apparatus in which a bottom surface of a sheet storage cassette composes a bottom surface of a main body and the sheet storage cassette is provided with a projection such as a rib at the bottom surface thereof in order to reduce an interference between the sheet storage cassette and an installation surface where the image forming apparatus is installed.
Still further, there is known an image forming apparatus provided with a plurality of stages of sheet feed cassettes in order to store various types of sheets and a large volume of sheets.
Lately, it is required to downsize the image forming apparatus in a height direction from aspects of operability and storability. Still further, the image forming apparatus including a plurality of stages of sheet feed cassettes is required to improve designability and to cut cost by cutting a number of parts by providing no intermediate cover between these plurality of sheet feed cassettes and by reducing gaps between the sheet feed cassettes.
However, the following problems occur if the sheet feed cassettes are provided in close proximity with each other.
Suppose here that the upper sheet storage cassette 301 fully loaded with sheets is drawn out in a state in which the lower sheet storage cassette 302 is being precedingly drawn out as shown in
A sheet stacking apparatus of the present disclosure includes a main body, a first storage unit configured to be drawn out of/inserted into the main body and storing a sheet, and a second storage unit configured to be drawn out of/inserted into the main body, provided above the first storage unit, and storing a sheet. The first storage unit includes a guide portion and the second storage unit includes an abutment portion guided by the guide portion of the first storage unit when the second storage unit is drawn out of the main body in a state in which the first storage unit is being precedingly drawn out of the main body.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings. The accompanying drawings, which are incorporated in and constitute apart of the specification, illustrate exemplary embodiments, features, and aspects of the invention and, together with the description, serve to explain the principles of the invention.
A printer of a first embodiment will be described below at first. The printer 1 (image forming apparatus) of the first embodiment is an electro-photographic laser beam printer forming a four-color toner image. As shown in
In response to an instruction given to the printer 1 to form an image, the printer 1 starts an image forming process by the image forming portion 30 based on image information inputted from an external computer or the like connected with the printer 1. The image forming portion 30 includes a scanner unit 31 and four process cartridges 32Y, 32M, 32C, and 32Bk forming the four color images of Yellow (Y), magenta (M), Cyan (C), and black (Bk). It is noted that the four process cartridges 32Y, 32M, 32C, and 32Bk have a same configuration except that the colors of images to be formed are different, so that only an image forming process of the process cartridge 32Y will be described, and an explanation of the other process cartridges 32M, 32C, and 32Bk will be omitted below.
The scanner unit 31 irradiates a laser beam to a photosensitive drum 33 of the process cartridge 32Y based on the inputted image information. At this time, the photosensitive drum 33 is charged by a charging roller not shown in advance, and an electrostatic latent image is formed on the photosensitive drum 33 in response to the irradiation of the laser beam. Then, the electrostatic latent image is developed by a developing roller 35 and a toner image of yellow (Y) is formed on the photosensitive drum 33.
In the same manner, magenta (M), cyan (C), and black (Bk) toner images are formed also on photosensitive drums of the process cartridges 32M, 32C, and 32Bk. The respective color toner images formed on the respective photosensitive drums are transferred onto an intermediate transfer belt 37 by primary transfer rollers 36Y, 36M, 36C, and 36Bk and are conveyed to a secondary transfer roller 38 by the intermediate transfer belt 37 rotating in a direction of an arrow A in
In parallel with the abovementioned image forming process, the sheet S stacked in the sheet stacking portion 10 (sheet stacking apparatus) is fed by a sheet feed portion 20. The sheet stacking portion 10 includes a cassette 100 provided such that the cassette 100 can be drawn out of/inserted into a main body 1A of the printer 1 as well as upper and lower units 200U and 200D provided as options. The sheet feed portion 20 includes a pickup roller 11, a feed roller 12, and a retard roller 13. The sheet S stacked on the cassette 100 is fed by the pickup roller 11. The sheet S fed by the pickup roller 11 is separated one by one by the feed roller 12 and the retard roller 13 and is conveyed to the registration roller 15.
A sheet of a size different from that in the cassette 100 is stacked in the upper unit 200U for example and is conveyed to the registration roller 15 by a pickup roller 61U, a feed roller 62U, a retard roller 63U, and a conveying roller pair 64U. In the same manner, the lower unit 200D also includes a pickup roller 61D, a feed roller 62D, a retard roller 63D, and a conveying roller pair 64D. The sheet S conforming to selected sheet size is fed out of the cassette 100 and the upper and lower units 200U and 200D.
The full-color toner image on the intermediate transfer belt 37 is transferred by a secondary transfer bias applied to the secondary transfer roller 38 onto a first surface of the sheet S whose skew has been corrected by the registration roller 15 and conveyed to a secondary transfer nip portion at a predetermined conveying timing. It is noted that a top sensor 16 detecting a position of the sheet S or jamming is provided downstream in a sheet conveying direction of the registration roller 15. Still further, a cleaning portion 39 is provided to collect residual toner left on the intermediate transfer belt 37.
The sheet S on which the toner image has been transferred is subjected to predetermined heat and pressure in a fixing apparatus 41 such that the toner on the sheet melts and is fixed to the sheet. The sheet S which has passed through the fixing apparatus 41 is discharged to a discharge tray 51 by a discharge roller pair 50.
In a case of forming images on both surfaces of the sheet S, the sheet S is guided to a reversing roller pair 53 by a switching member 52. In response to a passage of a rear end of the sheet S through the switching member 52, the reversing roller pair 53 rotate reversely and the switching member 52 is driven such that the sheet S is guided to a duplex conveying path 54. The sheet S conveyed to the duplex conveying path 54 is conveyed to the registration roller 15 and the toner image is formed on the second surface by the secondary transfer roller 38. Then, the toner image is fixed by the fixing apparatus 41, and the sheet S on which the images are formed on the first and second surfaces thereof is discharged to the discharge tray 51 by the discharge roller pair 50.
Next, the upper and lower units 200U and 200D will be described in detail. The upper and lower units 200U and 200D are constructed in the same manner. Therefore, in the following description, reference numerals affixed by ‘U’ denote components of the upper unit 200U and reference numerals affixed by ‘D’ denote components of the lower unit 200D. Hence, basically only the upper unit 200U will be described below and an explanation of the lower unit 200D will be omitted.
The upper unit 200U includes a housing 59U connected with the main body 1A of the printer 1 and a storage unit 60U (second storage unit) provided drawably out of/insertably into the housing 59U. As shown in
As shown in
Formed at a center part of the storage unit 60U at a lower part (lower surface) of the exterior cover 72U in a direction orthogonal to the drawing direction is a rib 76U which rotatably supports a rotational shaft 77U of a roller 78U (attachment portion, rotator). The roller 78U is provided so as to project downward from a lower surface 72bU of the exterior cover 72U.
As shown in
Here, because the storage unit 60D (first storage unit) of the lower unit 200D is constructed in the same manner with the storage unit 60U, the storage unit 60U is naturally provided with a roller 78D (rotator) and a guide portion 80D as shown in
Next, an internal structure of the storage unit 60U will be described with reference to
The storage unit 60U also includes a front and rear side restricting plates 84U and 85U, i.e., positioning portions, positioning the sheet stacked on the intermediate plate 81U by restricting positions in a width direction (indicated by an arrow in
The manipulation lever 86U is disposed at a position shifted from the guide portion 80U by a distance L in the direction orthogonal to the drawing direction. That is, the manipulation lever 86U is disposed at the position differing from the guide portion 80U in the direction orthogonal to the drawing direction. This arrangement makes it possible to improve the operability because the guide portion 80U is out of a way when the user manipulates the manipulation lever 86U to position the front and rear side restricting plates 84U and 85U.
Next, an operation in drawing out the storage units 60U and 60D will be described with reference to
If the storage unit 60U is drawn out further, a roller 78U provided in the upper storage unit 60U abuts against the guide surface 80aD of the guide portion 80D provided in the lower storage unit 60D as shown in
This arrangement makes it possible to fully assure a space for stacking sheets into the storage unit 60U and to improve sheet stackability. Still further, while the storage unit 60U is drawn out in the state in which the storage unit 60D is being drawn out precedingly in the abovementioned description, the same advantageous effect is brought about also an operation inverse to the abovementioned state. The similar effect is brought about also in inserting the storage units 60U and 60D. Therefore, it is possible to improve the manipulability of the storage units 60U and 60D. In particular, according to the present embodiment, the storage units 60U and 60D do not interfere with each other and the manipulability is improved even if the storage units 60U and 60D are provided in close proximity with each other to downsize and to improve an appearance of the printer 1.
It is noted that an inclination angle of the guide surface and an amount of the projection of the roller 78U with respect to the lower surface 72bU of the exterior cover 72 are appropriately set such that the exterior covers 72U and 72D do not interfere with each other in drawing or inserting the storage units 60U and 60D.
Still further, it is also possible to provide a guide portion 80U projecting downward from the lower surface 72bU of the exterior cover 72U as shown in
Still further, while the sheet stacking apparatus has been described based on the upper and lower units 200U and 200D provided as an option in the present embodiment, a roller may be provided also on a bottom surface of the cassette 100. That is, the sheet stacking apparatus may be configured by either two among the cassette 100, the upper unit 200U, and the lower unit 200D composing the sheet stacking portion 10.
Still further, the upper unit 200U or the lower unit 200D itself removably provided as an option in the image forming apparatus such as the printer 1 may be arranged as the sheet stacking apparatus. In this case, even if the plurality of upper or lower units 200U or 200D is provided in a vertical direction, these sheet stacking apparatuses will not interfere with each other when they are drawn out, so that the similar advantageous effect with the present embodiment can be obtained.
Still further, the sheet stacking apparatus may be configured, not by what is removably provided in the main body 1A as an option, but by a plurality of storage units such as the cassette 100 for example in the image forming apparatus. If the storage unit is configured such that the storage unit can be drawn out of/inserted into the main body, a main body for the cassette 100, i.e., the storage unit, is the main body 1A of the printer 1. Still further, in the case of the upper unit 200U provided as the option, the housing 59U becomes a main body.
Next, a second embodiment will be described with reference to
Still further, as shown in
The arrangement of the present embodiment makes it possible to obtain the following advantageous effect in addition to the effect of improving the manipulability of the storage unit described in the first embodiment. That is, according to the present embodiment, the rollers 780U and 780U of the upper storage unit 600U abut against the upper surface 72aD of the exterior cover 72D of the lower storage unit 600D in a state in which the upper storage unit 600U and 600D are attached to the main body as shown in
It is noted that the storage unit may be provided with two or more rollers and guide portions, and the present invention is not limited to positions where these rollers and guide portions are provided. Still further, it is possible to arrange such that no guide portion is provided and only the roller is provided on the upper storage unit 600U, and no roller is provided and only the guide portion is provided on the lower storage unit 600D.
It is noted that the exterior covers 72U and 72D (first and second exterior covers) may be molded integrally with the storage portion 71U and 71D (second and first storage portions), respectively.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2014-246304, filed Dec. 4, 2014, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2014-246304 | Dec 2014 | JP | national |
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6643480 | Kuwata et al. | Nov 2003 | B2 |
8807559 | Osada et al. | Aug 2014 | B2 |
20080111295 | Tanaka | May 2008 | A1 |
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Number | Date | Country |
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62259931 | Nov 1987 | JP |
2005330054 | Dec 2005 | JP |
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Entry |
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Copending, U.S. Appl. No. 14/972,367 to Takehito Osada, filed Dec. 17, 2015, unpublished. |
Number | Date | Country | |
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20160159589 A1 | Jun 2016 | US |