Patent Grant
10479627
The present invention relates to a sheet stacking apparatus capable of stacking sheets and an image forming apparatus including the sheet stacking apparatus.
In a sheet stacking apparatus such as a feed cassette to be used for an image forming apparatus, regulating members including a trailing edge regulating plate and side edge regulating plates are arranged as sheet regulating units each being configured to regulate a position of stacked sheets. In many cases, each of these regulating members includes a fixing mechanism which is configured to fix the regulating members to the feed cassette and an operating portion such as a lever or a knob which releases the fixing of the fixing mechanism to enable the regulating member to be movable.
In Japanese Patent Application Laid-Open No. 2010-6596, there is disclosed a trailing edge regulating unit which is configured to regulate a trailing edge of each of sheets stacked in the feed cassette and includes a stopper configured to fix the trailing edge regulating unit to the feed cassette and a release lever for operating the stopper. The release lever is pressed in a direction away from the trailing edge of the sheet on a plan view to release the fixing of the trailing edge regulating portion with the stopper.
The release lever disclosed in Japanese Patent Application Laid-Open No. 2010-6596 is arranged in an upper part of the trailing edge regulating unit. Therefore, when a user comes into contact with the release lever from above to set a sheet bundle in the feed cassette, the release lever is sometimes unintentionally actuated to undesirably move the trailing edge regulating unit. When position misregistration of the sheets occurs as a result of the movement of the trailing edge regulating unit, for example, there is a possibility of occurrence of disadvantages such as an image position misregistration at the time of image formation and a jam during sheet conveyance.
The present invention has an object to provide a sheet stacking apparatus capable of reducing unintentional movement of a sheet regulating unit and an image forming apparatus including the sheet stacking apparatus.
According to one embodiment of the present invention, there is provided a sheet stacking apparatus, including: a sheet stacking unit configured to stack a sheet thereon; and a sheet regulating unit configured to regulate a position of a sheet stacked on the sheet stacking unit, the sheet regulating unit including: a main body movable with respect to the sheet stacking unit; and an operating portion having a pressable pressure surface, moved from a first position to a second position by pressing the pressure surface, and pivotably supported on the main body about a pivoting fulcrum positioned above a middle position of the pressure surface, the main body being regulated from moving with respect to the sheet stacking unit when the operating portion is in the first position, and the main body being allowed to move with respect to the sheet stacking unit when the operating portion is in the second position.
According to the present invention, the unintentional movement of the sheet regulating unit can be reduced.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Preferred embodiments of the present invention will now be described in detail in accordance with the accompanying drawings.
Hereinafter, an image forming apparatus according to the disclosure of the present invention is described with reference to the accompanying drawings. As illustrated in
A schema of the image forming apparatus 201 is now described. The image forming section 201B accommodated in the apparatus main body 201A is of an intermediate transfer tandem type, which includes four image forming units 211 and an intermediate transfer unit 201C. The image forming apparatus 201 includes a reading apparatus 202 provided in an upper part of the apparatus main body 201A. The reading apparatus 202 includes an automatic feed section which is configured to automatically feed an original, and an original reading section configured to read an image on the original. The image forming apparatus 201 forms an image on the sheet P based on image information read from the original and image information input from an external device.
The four image forming units 211 form a yellow (Y) toner image, a magenta (M) toner image, a cyan (C) toner image, and a black (K) toner image, respectively. The image forming units 211 have basically the same configuration except for colors of toners accommodated therein. Therefore, the image forming unit and an operation of forming the toner image are described, taking the image forming unit 211 for the yellow toner image as an example.
When the image forming unit 211 is requested to form the toner image, a photosensitive drum 212 is rotationally driven and a charging device 213 uniformly charges a surface of the photosensitive drum 212. An exposure device 210 provided below the image forming unit 211 radiates the photosensitive drum 212 with a laser beam based on the image information to expose the surface of the photosensitive drum 212 to light, thereby forming an electrostatic latent image on the photosensitive drum 212. Then, the electrostatic latent image is visualized (developed) with a toner supplied from a developing device 214 to form the toner image on the surface of the photosensitive drum 212.
In a similar manner, the toner images in the respective colors are also formed on the photosensitive drums in the other image forming units. The toner images formed by the image forming units 211 are primarily transferred from the photosensitive drums 212 onto an intermediate transfer belt 216 being an intermediate transfer member in a superimposed manner by primary transfer rollers 219. An adhering substance such as the toner remaining on the photosensitive drum 212 is removed by a cleaning device provided to each of the image forming units.
The intermediate transfer unit 201C includes the intermediate transfer belt 216 looped over a secondary transfer roller 216a and a tension roller 216b. The intermediate transfer belt 216 is rotationally driven in a direction of being dragged by the photosensitive drums 212. The toner image carried on the intermediate transfer belt 216 is secondarily transferred onto the sheet P at a secondary transfer portion formed with a secondary transfer roller 217 opposed to the inner secondary transfer roller 216a and the intermediate transfer belt 216. An adhering substance such as the toner remaining on the intermediate transfer belt 216 is removed by a belt cleaning device.
The sheet P which carries the toner image transferred thereon is delivered to a fixing device 220. The fixing device 220 includes a fixing roller pair which conveys the sheet P in a sandwiched manner and a heat source which heats the sheet P. The fixing device 220 applies heat and pressure to the toner image while conveying the sheet P. In this manner, the toner is molten and firmly adheres to be fixed onto the sheet P. The image forming section 201B described above is an example of an image formation unit which forms an image on a sheet, and a monochrome direct-transfer type electrophotographic unit or an ink-jet type image forming section may be used as the image forming section 201B.
In parallel to an image forming process performed by the image forming section 201B, a corresponding one of the sheet feed sections 230 performs a feeding operation for feeding the sheet P toward the image forming section 201B. The sheet feed section 230 which is built in the apparatus main body 201A includes a feed cassette 1 serving as a sheet storing portion capable of storing the sheet P therein and a feed unit 4 serving as a sheet feed unit which feeds the sheet P from the feed cassette 1. The feed unit 4 includes a pickup roller 4a which picks up the sheet P from the feed cassette 1 and a feed roller 4b which receives the sheet P from the pickup roller 4a and conveys the sheet P. Further, the feed unit 4 includes a retard roller 4c which is held in pressure contact with the feed roller 4b and can separate the sheet P conveyed by the feed roller 4b from other sheets. The feed unit 4 is an example of the sheet feed unit, and may be replaced by other feed mechanisms such as a separation-pad type feed mechanism or an air-feed type feed mechanism.
The manual feed section 300 in which a user can manually place the sheet P is provided to a side portion of the apparatus main body 201A. The manual feed section 300 includes a manual feed tray 6 which can be opened and closed with respect to the apparatus main body 201A and a feed unit which feeds the sheet P placed in the manual feed tray 6. A configuration of the feed unit is similar to that of each of the sheet feed sections 230 built in the apparatus main body 201A, and the description thereof is herein omitted.
The sheet P fed from any one of the sheet feed sections 230 and the manual feed section 300 is conveyed to a registration portion 240 via a pullout roller pair 5. The registration portion 240 performs skew feed correction on the sheet P and feeds the sheet P toward the secondary transfer portion in accordance with progress of the operation of forming the toner images in the image forming section 201B. Then, the sheet P carrying the image formed thereon as a result of the passage through the secondary transfer portion and the fixing device 220 is delivered to a delivery roller pair 225a at a lower level or a delivery roller pair 225b at an upper level through a delivery path F to be delivered to a delivery section 223 arranged in an occupancy space S in the apparatus main body 201A. For duplex printing, after the sheet P is guided to a reverse conveyance portion 201D by a switching member and is switched back by a reverse roller pair 222, the sheet P is conveyed to the image forming section 201B through a re-conveyance path R. Then, after the image is formed on a back surface of the sheet P, the sheet P is delivered by the delivery roller pair 225a or 225b.
[Feed Cassette]
Next, a basic configuration of the feed cassette 1 being an example of the sheet stacking apparatus is described with reference to
As illustrated in
The lift plate 2h is coupled to a drive source such as a motor which is mounted in the apparatus main body 201A so as to be driven thereby under a state in which the cassette main body 2 is inserted in the apparatus main body 201A. When the image is formed using the sheet P of the sheets stacked in the feed cassette 1, the intermediate plate 2e is raised to a position at which the sheet can be fed by the feed unit based on a detection signal of a sheet-height detection sensor arranged above the intermediate plate 2e. In the apparatus main body 201A (see
In the feed cassette 1, a trailing edge regulating plate 10 and side edge regulating plates 20F and 20R which regulate a sheet position of the sheet P supported on the intermediate plate 2e are arranged, as illustrated in
A guide groove for guiding the trailing edge regulating plate 10 along the sheet feed direction Fd and a rack portion 3b having a notch-like shape which is engaged with an engagement claw of the trailing edge regulating plate 10 to enable positioning of the trailing edge regulating plate 10 are formed on the bottom portion 2a of the cassette main body 2. Further, guide grooves for guiding the side edge regulating plates 20F and 20R along the width direction W and a rack portion 3c which is engaged with an engagement claw of the side edge regulating plate 20F and an engagement claw of the side edge regulating plate 20R to enable positioning of the side edge regulating plates 20F and 20R are formed on the bottom portion 2a of the cassette main body 2. Cutouts 2f and 2g are formed in the intermediate plate 2e to form spaces for allowing movement of the trailing edge regulating plate 10 and the side edge regulating plates 20F and 20R therein.
Release levers serving as operating portions which can be operated to disengage the engagement claws from the rack portions 3b and 3c are provided to the trailing edge regulating plate 10 and the side edge regulating plate 20F on the front side of the image forming apparatus, respectively. For moving the trailing edge regulating plate 10 and the side edge regulating plates 20F and 20R, the user performs a pressing operation on the release levers to enable the disengagement of the engagement claws from the rack portions 3b and 3c. Hereinafter, there are described in order embodiments in which the sheet regulating unit according to the disclosure of the present invention is applied to the trailing edge regulating plate 10 or the side edge regulating plates 20F and 20R.
A trailing edge regulating plate according to a first embodiment is described with reference to
As illustrated in
An operation of the trailing edge regulating plate 10A of the comparative example is described with reference to
As illustrated in
As illustrated in
As illustrated in
For moving the trailing edge regulating plate 10A to a downstream side in the sheet feed direction Fd, specifically, in a direction toward the trailing edge of the sheet, a back surface of the case 15, specifically, a side surface of the trailing edge regulating plate 10A on a side opposite to the regulating surface 13 is only required to be pressed along the sheet feed direction Fd. In this manner, the engagement claw 11b of the stopper 11 retreats upward along inclined surfaces of the teeth of the rack portion 3b. Therefore, the user can move the trailing edge regulating plate 10A without operating the release lever 12.
For moving the trailing edge regulating plate 10A in a direction away from the trailing edge of the sheet, the user is only required to press the pressure surface 12a of the release lever 12 to the upstream side in the sheet feed direction Fd. In this manner, the stopper 11 is disengaged from the rack portion 3b to allow the movement of the trailing edge regulating plate 10A, while the trailing edge regulating plate 10A is moved by the pressing force received by the release lever 12. Specifically, a direction of operation of the release lever 12 for unlocking the trailing edge regulating plate 10A and a direction in which the trailing edge regulating plate 10A is moved coincide with each other. Therefore, the user can move the trailing edge regulating plate 10A by the single operation of pressing the pressure surface 12a of the release lever 12.
Regardless of whether the trailing edge regulating plate 10A is moved toward the trailing edge of the sheet to be regulated by the regulating surface 13 or is moved away therefrom, the trailing edge regulating plate 10A can be moved by the single operation of pressing the case 15 or the release lever 12 in a desired direction of movement. Hereinafter, a position at which the engagement claw 11b and the rack portion 3b are disengaged from each other after the pressure surface 12a of the release lever 12 is pressed to pivot from the neutral position is defined as a release position. The neutral position corresponds to a first position, whereas the release position corresponds to a second position.
[Position Misregistration of Regulating Plate]
A case in which position misregistration of the trailing edge regulating plate 10A occurs is described with reference to
When the feed cassette is inserted under a state in which the trailing edge regulating plate 10A is positionally misregistered and the sheet P is then fed, position misregistration of the sheet P occurs to cause image position misregistration. When the degree of position misregistration is significant, a jam (sheet jam) is caused thereby. Further, when the control unit of the image forming apparatus detects the sheet size based on the position of the trailing edge regulating plate 10A, an error such as the jam is sometimes caused by an erroneous detection of the sheet size.
When the user himself/herself notices the position misregistration of the trailing edge regulating plate 10A and corrects the position, the problem described above is prevented. However, an extra operation is required for the user, which leads to reduced usability. It is conceivable to set a larger play for the release lever 12, specifically, a large pivot range in which the stopper 11 is not unlocked even when the release lever 12 is pressed to pivot more than originally needed. With this configuration, however, operability is lowered.
Therefore, for the trailing edge regulating plate 10B according to the first embodiment, a pivot fulcrum of the release lever 12 is arranged above the middle position of the pressure surface 12a. In this manner, the position misregistration of the sheet regulating unit when an object comes into contact with the release lever 12 from above is prevented. The terms “above” or “upper” and “lower” denote a thickness direction of the sheet to be regulated by the sheet regulating unit, specifically, a direction perpendicular to the intermediate plate in a lowered state. Hereinafter, a configuration and functions of the trailing edge regulating plate 10B are described with reference to
The trailing edge regulating plate 10B includes the case 15 serving as the main body, which has the regulating surface 13, and the release lever 12 serving as the operating portion. As illustrated in
The release lever 12 of the trailing edge regulating plate 10B according to the first embodiment is pivotable about the pivot shaft 12b provided to an upper end portion of the release lever 12 as a center. An axial center (height h1) of the pivot shaft 12b is arranged above a middle position (height H1) of the pressure surface 12a when the release lever 12 is positioned in the neutral position. The middle position (H1) on the pressure surface 12a is defined as an intermediate position between an upper end p1 of the pressure surface 12a and a lower end p2 thereof. The height h1 of the axial center of the pivot shaft 12b is more preferably set above a height H2 (four-fold point) which is an intermediate position between the upper end p1 of the pressure surface 12a and the middle position of the pressure surface 12a when the release lever 12 is positioned in the neutral position. Further, the plurality of convex portions 12d serving as the friction portion are formed in a lower part of the pressure surface 12a, in contrast to the comparison example.
An operation of the trailing edge regulating plate 10B is described with reference to
An operation for moving the trailing edge regulating plate 10B is similar to that in the comparative example. Specifically, as illustrated in
For moving the trailing edge regulating plate 10B to the upstream side in the sheet feed direction Fd, the pressure surface 12a of the release lever 12 is pressed to pivot the release lever 12 to the release position. Specifically, as illustrated in
The effects of the first embodiment are described with reference to
In particular, in the first embodiment, the trailing edge regulating plate 10B can be moved to the upstream side in the sheet feed direction Fd by the single operation of pressing the release lever 12 in a predetermined pressing direction D1 (see
In the first embodiment, the pivot shaft 12b of the release lever 12 is arranged at a height as close as possible to a height of the upper end p1 of the pressure surface 12a. Meanwhile, at least part of the convex portions 12d serving as the friction portion is arranged in the lower part of the pressure surface 12a. Specifically, the friction portion which allows the pressing force to be easily received when the user intentionally presses the release lever 12 is arranged at a position far from the pivot fulcrum. Therefore, the user can move the release lever 12 to the release position with a relatively small force (at least the same degree of force as that in the comparative example).
Next, a side edge regulating plate according to a second embodiment is described with reference to
Inside the case 25, a stopper 21 which is moved in accordance with a position of the release lever 22 is arranged as an engagement member which is engageable with the rack portion 3c serving as an engaged portion. The stopper 21 has an engagement claw 21b which is engageable with the rack portion 3c and an abutment portion 21a which abuts against the projecting portion 22c of the release lever 22. The stopper 21 can be moved upward by pressing the abutment portion 21a with the release lever 22. The projecting portion 22c and the abutment portion 21a are included in a coupling portion which interlocks the operating portion and the engagement member with each other. Further, a spring member 24 is provided as an urging member in a compressed fashion between the stopper 21 and the case 25. The stopper 21 is urged downward, specifically, in a direction in which the engagement claw 21b is engaged with the rack portion 3c.
As illustrated in
As illustrated in
The rack portion 3c has a saw-teeth shape with each tooth being inclined inward in the width direction, specifically, to the right side in
For reducing a distance between the side edge regulating plates 20F and 20R, a back surface of the case 25 of the side edge regulating plate 20F, specifically, a side surface on the side opposite to the regulating plate 23 is only required to be pressed inward in the width direction. As a result, the engagement claw 21b of the stopper 21 retreats upward along inclined surfaces of the teeth of the rack portion 3c. Thus, the user can move the side edge regulating plates 20F and 20R without operating the release lever 22. For increasing the distance between the side edge regulating plates 20F and 20R, the user is only required to press the pressure surface 22a of the release lever 22 outward in the width direction. In this manner, the stopper 21 is disengaged from the rack portion 3c to allow the movement of the side edge regulating plate 20F, while the side edge regulating plate 20F is moved by the pressing force received by the release lever 22 to move the another side edge regulating plate 20R in an interlocked manner therewith. Specifically, a direction of operation of the release lever 22 for unlocking the side edge regulating plate 20F and a direction of moving the side edge regulating plate 20F coincide with each other. Therefore, the user can move the side edge regulating plate 20F by the single operation of pressing the pressure surface 22a of the release lever 22.
Regardless of whether the distance between the side edge regulating plates 20F and 20R is increased or reduced, the side edge regulating plates 20F and 20R can be moved by the single operation of pressing any of the case 25 and the release lever 22 of the side edge regulating plate 20F. Hereinafter, after the release lever 22 is pivoted from the neutral position (first position) by pressing the pressure surface 22a of the release lever 22, a position at which the engagement claw 21b is disengaged from the rack portion 3c is defined as a release position (second position).
As illustrated in
In the side edge regulating plate 20f according to the second embodiment, the pivot fulcrum of the release lever 22 is arranged above the middle position of the pressure surface. Hereinafter, a configuration and functions of the side edge regulating plate 20f are described with reference to
As illustrated in
The release lever 22 of the side edge regulating plate 20f according to the second embodiment is pivotable about the pivot shaft 22b provided to an upper part of the release lever 22 as a pivoting fulcrum. An axial center (height h1) of the pivot shaft 22b is arranged above a middle position (height H1) of the pressure surface 22a when the release lever 22 is positioned in the neutral position. The middle position (height H1) of the pressure surface 22a is defined as an intermediate position between the upper end p1 of the pressure surface 22a and the lower end p2 thereof. The height h1 of the axial center of the pivot shaft 22b is more preferably set above a height H2 of an intermediate position between the upper end p1 of the pressure surface 22a and the middle position of the pressure surface 22a when the release lever 22 is positioned in the neutral position. Further, a plurality of convex portions 22d (see
An operation for moving the side edge regulating plate 20f is similar to that in the comparative example. Specifically, for moving the side edge regulating plate 20f inward in the width direction, the back surface of the case 25 is pressed inward in the width direction. Then, the engagement claw 21b retreats upward along the inclined surfaces of the rack portion 3c, and hence the side edge regulating plate 20f is moved along the width direction. For moving the side edge regulating plate 20f outward in the width direction, the pressure surface 22a of the release lever 22 is pressed to pivot the release lever 22 to the release position. In this state, the release lever 22 is kept pressed. In this manner, the stopper 21 is disengaged from the rack portion 3c, while the side edge regulating plate 20f is moved outward in the width direction by the pressing force received by the release lever 22. Interlockingly with the side edge regulating plate 20f, the side edge regulating plate 20R (see
In the side edge regulating plate 20f according to the second embodiment, the release lever 22 pivots about the pivot shaft 22b arranged above the middle position of the pressure surface 22a as the pivoting fulcrum. Therefore, even when the user's hand comes into contact with the release lever 22, a force which presses the release lever 22 is mainly received at a contact portion between the pivot shaft 22b and the case 25, and hence the release lever 22 remains in the neutral position or in the vicinity thereof. In comparison at least to the comparative example, the distance between the upper end portion of the release lever 22 with which the user's hand is liable to come into contact and the pivot shaft 22b is small. Therefore, even when the user's hand comes into contact with the release lever 22, the release lever 22 is unlikely to pivot toward the release position based on the leverage principle. Thus, even when an object such as the user's hand comes into contact with the side edge regulating plate 20f from above, unintentional movement of the side edge regulating plate 20f can be prevented. Thus, the user is allowed to take appropriate measures such as redo of the placement operation.
In the second embodiment, the side edge regulating plate 20f can be moved outward in the width direction by the single operation of pressing the release lever 22 in the predetermined pressing direction D1 (see
In the second embodiment, the pivot shaft 22b of the release lever 22 is arranged at a height as close as possible to a height of the upper end p1 of the pressure surface 22a. Meanwhile, at least part of the concave and convex shapes serving as the friction portion is arranged in the lower part of the pressure surface 22a. Specifically, the friction portion which is provided to allow the pressing force to be easily received when the user intentionally presses the release lever 22 is arranged at a position far from the pivoting fulcrum. Therefore, the user can move the release lever 22 to the release position with a relatively small force (at least the same degree of force as that in the comparative example).
In the embodiments described above, the feed cassette to be mounted in the apparatus main body of the image forming apparatus has been described as an example. However, the present invention may be applied to other sheet stacking apparatus such as the manual feed tray 6 (see
The stoppers 11 and 21 are each an example of the mechanism which locks the regulating member such as the trailing edge regulating plate and the side edge regulating plate, and other mechanisms may be used therefor. In this case, the operating portion may be arranged on a side surface which is different from the regulating surface of the sheet regulating unit.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2017-100257, filed May 19, 2017, which is hereby incorporated by reference herein in its entirety.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2017-100257 | May 2017 | JP | national |
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| Number | Date | Country | |
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| 20190135559 A1 | May 2019 | US |
