Field of the Invention
The present invention relates to a sheet stacking apparatus configured to stack a plurality of sheets, and a sheet processing apparatus and an image forming system, which include the sheet stacking apparatus.
Description of the Related Art
Hitherto, in a case where a plurality of sheets are placed, at least one edge of the sheets to be placed comes into contact with a position regulating surface formed in a placement portion. At this state, in the vicinity of the position regulating surface with which the sheets come into contact, a curl (warpage) is formed due to an impact of collision between the sheets to be placed and the position regulating surface. Then, a conveyance distance is deviated among the plurality of sheets, with the result that an alignment property is degraded. In view of this, an elastic film, which is arranged in the vicinity of the position regulating surface and inclined with respect to the position regulating surface, is provided to press and eliminate the curl formed in the sheets to be placed (see, for example, Japanese Patent Application Laid-Open No. 2007-76920).
In the above-mentioned pressing method which has hitherto been known, the elastic film is arranged with an inclination, and deformed within a range in which the elastic film interferes with the sheets to be placed, thereby forming a pressing surface configured to press the sheets. Thus, in a case where a small number of sheets which may more frequently cause formation of the curl are placed, the pressing surface of the elastic film is small because a small part of the elastic film interferes with the sheets. On the contrary, in a case where a large number of sheets which may less frequently cause formation of the curl are placed, the pressing surface of the elastic film is large because a large part of the elastic film interferes with the sheets. Thus, there leads to an imbalance state. Therefore, the curl formed in the case of placing a small number of sheets is not sufficiently pressed, with the result that an alignment defect occurs in the sheets to be placed.
The present invention has been made in view of the above-mentioned problem in the related art, and has an object to improve an alignment property of sheets in a sheet stacking apparatus configured to stack a plurality of sheets.
The present invention has another object of providing a sheet processing apparatus and an image forming system in which the alignment property of sheets is improved through employment of the above-mentioned sheet stacking apparatus.
According to one embodiment of the present invention, there is provided a sheet stacking apparatus, including: a placement portion on which a sheet is placed; a conveyance portion configured to convey a sheet placed on the placement portion; a regulation portion configured to regulate a position of a sheet conveyed by the conveyance portion through contact with the sheet; and a pressing portion configured to press a sheet regulated in position by the regulation portion, the pressing portion being configured to press a sheet regulated in position by the regulation portion at a first pressing position and a second pressing position, the second pressing position being spaced apart from the placement portion in a thickness direction of a sheet placed on the placement portion by a distance which is larger than a distance between the placement portion and the first pressing position, in which an area of pressing a sheet at the first pressing position is larger than an area of pressing a sheet at the second pressing position.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Now, with reference to the attached drawings, exemplary embodiments of the present invention are described in detail. Note that, in the attached drawings, like components are denoted by like reference symbols in the entire specification.
The overall structure of an image forming system including a sheet stacking apparatus of the present invention is schematically illustrated in
The sheet feeding portion 2 includes a plurality of cassette mechanisms 2a, 2b, and 2c configured to receive sheets of different sizes to be subjected to image formation, respectively, and sends out sheets having a size designated by a main body control unit (not shown) to a sheet feeding passage 6. The cassette mechanisms 2a, 2b, and 2c are removably placed in the sheet feeding portion 2, and each cassette mechanism includes a separating mechanism configured to separate sheets in the cassette mechanism into individual sheets and a sheet feeding mechanism configured to send out the sheets. On the sheet feeding passage 6, there are provided conveyance rollers configured to feed sheets, which are supplied from the respective cassette mechanisms 2a, 2b, and 2c, to downstream, and a registration roller pair arranged at an end portion of the passage and configured to align leading edges of the sheets.
A large capacity cassette 2d and a manual feed tray 2e are connected to the sheet feeding passage 6. The large capacity cassette 2d is an optional unit configured to receive sheets having a size which is consumed in large amounts. The manual feed tray 2e is configured to enable supply of special sheets, such as thick sheets, coated sheets, or film sheets, which are difficult to be separated and fed.
The image forming portion 3 is constructed by, for example, an electrostatic printing mechanism, and includes a photosensitive drum 9 to be rotated, and a light emitting unit 10 configured to emit an optical beam, a developing unit 11, and a cleaner (not shown), which are arranged at the periphery of the photosensitive drum 9. The image forming portion 3 illustrated in
A sheet is fed from the sheet feeding passage 6 to the image forming portion 3 at a timing of forming an image on the photosensitive drum 9, and the image is transferred onto the sheet by a transfer charger 12. The image is fixed on the sheet by fixing rollers 13 arranged on a sheet discharge passage 14. On the sheet discharge passage 14, there are arranged a sheet discharge roller 15 and a sheet discharge port 16 to convey the sheet having the image formed thereon to the sheet post-processing apparatus B described later.
The scanner unit A2 includes a platen 17 on which an image original is to be placed, a carriage 18 configured to reciprocate along the platen 17, a photoelectric conversion unit 19, and a reduction optical system 20 configured to guide light, which is radiated from the carriage 18 and reflected from the original placed on the platen 17, to the photoelectric conversion unit 19. The photoelectric conversion unit 19 is configured to photoelectrically convert optical output from the reduction optical system 20 to image data and to output the image data to the image forming portion 3 as an electric signal.
Further, the scanner unit A2 includes a running platen 21 configured to read a sheet fed from the feeder unit A3. The feeder unit A3 includes a sheet feeding tray 22, a sheet feeding passage 23 configured to guide the sheet fed from the sheet feeding tray 22 to the running platen 21, and a sheet discharge tray 24 configured to receive the original having passed on the running platen 21. The original fed from the sheet feeding tray 22 is read by the carriage 18 and the reduction optical system 20 when passing on the running platen 21.
The sheet post-processing apparatus B includes a sheet carry-in passage 28 configured to convey a sheet introduced from the carry-in port 26, a first sheet discharge path 30, a second sheet discharge path 31, and a third sheet discharge path 32, which branch out from the sheet carry-in passage 28, a first path-switching unit 33, and a second path-switching unit 34. Each of the first and second path-switching units 33 and 34 includes a flapper guide configured to change a direction of conveyance of a sheet conveyed on the sheet carry-in passage 28.
The first path-switching unit 33 is configured to be switched by a driving unit (not shown) into a mode of guiding a sheet from the carry-in port 26 to the third sheet discharge path 32 and a mode of guiding the sheet to a direction toward the first sheet discharge path 30 or the second sheet discharge path 31. The first sheet discharge path 30 and the second sheet discharge path 31 are arranged to communicate with each other so as to enable switch-back conveyance of reversing the conveyance direction of a sheet which has once been introduced to the first sheet discharge path 30 and introducing the sheet to the second sheet discharge path 31.
The second path-switching unit 34 is arranged on downstream of the first path-switching unit 33. The second path-switching unit 34 is similarly configured to be switched by a driving unit (not shown) into a mode of introducing a sheet which has passed under the first path-switching unit 33 to the first sheet discharge path 30 and a switch-back conveyance mode of causing a sheet which has once been introduced to the first sheet discharge path 30 to be further introduced to the third sheet discharge path 32.
The sheet post-processing apparatus B includes a first processing portion B1, a second processing portion B2, and a third processing portion B3, which perform different post-processing schemes, respectively. Further, a punching unit 50 configured to form a punch hole in a fed sheet is arranged on the sheet carry-in passage 28.
The first processing portion B1 is a binding processing portion configured to stack, align, and bind a plurality of sheets conveyed from a sheet discharge port 35 at a downstream end of the first sheet discharge path 30, and to discharge the sheets onto a stack tray 36 arranged outside the apparatus housing 27. As described later, the first processing portion B1 includes a sheet stacking apparatus 37 according to the present invention, which is configured to stack a plurality of sheets to be fed, and a binding processing unit 38 configured to bind a stacked bundle of sheets. A discharge roller pair 39 configured to discharge sheets through the sheet discharge port 35 is arranged at the downstream end of the first sheet discharge path 30.
The second processing portion B2 is configured to bundle a plurality of sheets conveyed through the switch-back conveyance from the second sheet discharge path 31 to form a bundle of sheets, bind the bundle of sheets at a central portion, and then fold the bundle of sheets. In folding processing, the bundle of sheets is arranged so that its folding position is located at a nip portion of a pair of folding rolls 41 brought into pressure contact with each other. Then, a folding blade 42 is inserted from an opposite side, and the pair of folding rolls 41 is rotated to fold the bundle of sheets. The folded bundle of sheets is discharged by discharge rollers 43 to a stack tray 44 arranged outside the apparatus housing 27.
The third processing portion B3 is configured to perform jog-sorting to sort sheets conveyed from the third sheet discharge path 32 into a group in which sheets are stacked with a predetermined amount of offset in a direction intersecting the conveyance direction (in this embodiment, direction perpendicular to the conveyance direction), and a group in which sheets are stacked without offset. The sheets subjected to the jog-sorting are discharged to a stack tray 46 arranged outside the apparatus housing 27, and offset bundles of sheets and bundles of sheets having no offset are stacked on top of each other.
The overall structure of the first processing portion B1 is schematically illustrated in
The sheet stacking apparatus 37 includes a processing tray 51 arranged on downstream of the sheet discharge port 35 and spaced downwardly by a predetermined distance from the sheet discharge port 35. The sheet stacking apparatus 37 includes a sheet carry-in mechanism 52 configured to convey a sheet to be subjected to binding processing, which is discharged from the sheet discharge port 35 to the processing tray 51, to a back side of the processing tray 51, that is, to an opposite side to a direction of carry-out to the stack tray 36, a sheet alignment mechanism 53 configured to stack a plurality of sheets on the processing tray 51 in a bundle form and align the sheets, and a sheet carry-out mechanism 54 configured to convey the bound sheets to the stack tray 36.
As illustrated in
The processing tray 51 includes a pair of right and left auxiliary support members 56 which are protrudable and retractable with respect to the downstream of a downstream edge 55a of the sheet placing surface 55 and toward a position above the stack tray 36. Each of the auxiliary support members 56 is formed of an elongated tabular member, and has an upper surface, which is gradually curved and projected upward along the carry-out direction. Each of the auxiliary support members 56 is mounted to be movable in the carry-out direction and in a direction opposite to the carry-out direction by a guide fixed immediately below the processing tray 51.
In a case where the auxiliary support members 56 are protruded from the processing tray 51 in the carry-out direction, upper surfaces thereof are substantially continuous from the sheet placing surface 55, to thereby form an auxiliary sheet placing surface toward a position above the stack tray 36. Along the carry-out direction, an upstream part of a sheet discharged through the sheet discharge port 35 to the processing tray 51 is supported by the sheet placing surface 55, and a downstream part thereof is supported by the auxiliary sheet placing surface formed by the auxiliary support members 56.
The downstream part of the sheet is supported by the auxiliary sheet placing surface. Thus, the sheet can be prevented from slipping off toward an upstream of the processing tray 51, which has the sheet placing surface 55 having a relatively steep inclination. In order to further support the sheet by the auxiliary support members 56, a sufficient length in the carry-out direction is secured. Thus, the processing tray 51 can be reduced in dimension in the carry-out direction. Therefore, the sheet stacking apparatus 37 and the sheet post-processing apparatus B are reduced in size in the carry-out direction.
The sheet carry-in mechanism 52 includes a conveyance roller apparatus 71 also serving as a sheet carry-out mechanism 54, and a raking rotary member 72. The conveyance roller apparatus 71 includes two roller pairs arranged on right and left in the width direction (direction crossing a sheet conveyance direction in which the sheet is conveyed by the conveyance roller apparatus 71). Each roller pair has an upper conveyance roller 73 and a lower conveyance roller 74 with respect to the processing tray 51 located therebetween. The upper conveyance roller 73 is rotatably supported at a distal end of a vertically movable bracket 75 swingably supported above the processing tray 51, and the lower conveyance roller 74 is rotatably mounted on a support rod 61 on the lower side of the processing tray 51.
When the sheet is discharged from the sheet discharge port 35 to the processing tray 51, the vertically movable bracket 75 is turned downward to bring the upper conveyance roller 73 into contact with an upper surface of the sheet on the processing tray 51. Next, the upper conveyance roller 73 is driven to rotate in a counterclockwise direction in
The raking rotary member 72 is formed of a ring-shaped or short cylindrical belt member rotatably arranged above the processing tray 51 on upstream in the carry-out direction. The raking rotary member 72 rotates in the counterclockwise direction in
The sheet alignment mechanism 53 includes a sheet edge regulating portion and a side alignment mechanism. The sheet edge regulating portion has the above-mentioned pair of sheet trailing edge regulating members 76 arranged on right and left. The sheet trailing edge regulating members 76 restrict, in the carry-in (or carry-out) direction, the position of the sheet having been conveyed from the sheet discharge port 35 to the processing tray 51 at the leading edge of the sheet in the carry-in direction (or at a trailing edge of the sheet in the carry-out direction).
The side alignment mechanism moves a sheet or a bundle of sheets on the processing tray 51 in the width direction to restrict and/or align the positions in the width direction at side edges. As illustrated in
Each side alignment member 77 is integrally connected to a movable support portion (not shown) provided on a back side of the processing tray 51 through a linear slit 78 in the width direction, which is formed in the processing tray 51. Each of the movable support portions is driven by an individual drive motor through intermediation of, for example, a rack-and-pinion mechanism to reciprocate in the width direction so that the respective side alignment members 77 can be moved independently of each other in directions of becoming closer to or away from each other to be stopped at desired positions in the width direction.
In addition to the conveyance roller apparatus described above, the sheet carry-out mechanism 54 includes a sheet push-out member 79 being moved along the sheet placing surface 55 of the processing tray 51. The sheet push-out member 79 is connected to a conveyor belt of a conveyor device 81 arranged on the lower side of the processing tray 51. The conveyor device 81 is driven by a drive motor so that the conveyor belt is circumferentially moved in both directions along the carry-out direction of the sheet.
With this, the sheet push-out member 79 is movable in the both directions between an initial position near an upstream end of the processing tray 51 in the carry-out direction as illustrated in
As illustrated in
In the bottom plate frame 80, there is formed a cam slot 82 linearly extending along the right and left directions of the processing tray 51. Further, on the upper surface of the bottom plate frame 80, there is formed a guide rail 83 in a recessed manner. The guide rail 83 is formed on downstream in the carry-out direction with respect to the cam slot 82 and substantially linearly extends along the cam slot 82 while being partially curved.
On a lower surface of the movable support base 81, a first rolling roller 84 and a second rolling roller 85 are each rotatably arranged. The first rolling roller 84 serves as a cam follower member, which is fitted into the cam slot 82 and engaged with a cam surface thereof. The second rolling roller 85 is fitted into the guide rail 83 and engaged with an inner rail surface thereof. Further, on the lower surface of the movable support base 81, two spherical rollers 86 are mounted on both right and left sides, which are capable of rolling on the upper surface of the bottom plate frame 80. An auxiliary support member 87 is integrally connected to a distal end of a support shaft 84a of the first rolling roller 84 from the lower surface side of the bottom plate frame 80. On the auxiliary support member 87, a guide roller 88, which comes into contact with the lower surface of the bottom plate frame 80, is rollably arranged, thereby preventing the movable support base 81, that is, the binding processing unit 38 from being released from the upper surface of the bottom plate frame 80.
The movable support base 81 is fixed to a running belt 89, which is connected to a drive motor M11 arranged on the lower side of the bottom plate frame 80. The running belt 89 is wound around a pair of pulleys, which are axially supported on both right and left ends of the lower surface of the bottom plate frame 80. The running belt 89 is connected to one of the pair of pulleys so as to transmit a driving force to a rotation shaft of the drive motor M11. Thus, through forward and backward rotation of the drive motor M11, the first rolling roller 84 and the second rolling roller 85 are guided along the cam slot 82 and the guide rail 83, respectively. Therefore, the binding processing unit 38 can reciprocate at a predetermined stroke in the right and left directions along the upstream end of the processing tray 51 in the carry-out direction.
Various known shape structures may be employed in place of the above-mentioned shape structure as long as the cam slot 82 and the guide rail 83 can guide the binding processing unit 38 in a runnable manner. For example, in place of the guide rail 83, a guide rail having a projecting strip rib structure may be employed. As for the cam slot 82, there may be employed any member having a cam surface, which can guide the binding processing unit 38.
In the above-mentioned related art described in Japanese Patent Application Laid-Open No. 2007-76920, in order to align a plurality of sheets to be placed on the placement portion, at least one edge of the sheets comes into contact with a position regulating surface of the placement portion. To the placed sheets that have already been placed on the placement portion, a sheet conveying force applied to a next sheet to be fed is transmitted by a friction force generated on a surface brought into contact with the next sheet. Through transmission of a sheet conveying force, pressure is exerted in the vicinity of a contact portion between the placed sheets and the position regulating surface. In the placed sheets receiving a pressure, a curl, that is, a warpage is formed in a case where the rigidity of the sheets is insufficient.
It is known that frequency of formation of the curl differs depending on the number or quality of the placed sheets, or its environment. For example, in a case where a distance between an uppermost surface of the next sheet to be placed and the placement portion is large in a thickness (height) direction of the placed sheets, a sheet conveying force applied to the next sheet is dispersed and transmitted to a large number of the placed sheets. Thus, a pressure applied to each placed sheet is small. Therefore, the frequency of the formation of the curl in the placed sheets becomes lower. On the contrary, in a case where the distance between the uppermost surface of the next sheet to be placed and the placement portion is small, a sheet conveying force transmitted from the next sheet is dispersed to a small number of the placed sheets. Thus, a pressure applied to each placed sheet is small. Therefore, the frequency of the formation of the curl in the placed sheets becomes higher.
In the hitherto known pressing method described in Japanese Patent Application Laid-Open No. 2007-76920, an elastic film is arranged with inclination, and deformed within a range in which the elastic film interferes with the sheets to be placed, thereby forming a pressing surface configured to press the sheets. Thus, in a case where a small number of sheets which may more frequently cause formation of the curl are placed, the pressing surface of the elastic film is small because a small part of the elastic film interferes with the sheets. On the contrary, in a case where a large number of sheets which may less frequently cause formation of the curl are placed, the pressing surface of the elastic film is large because a large part of the elastic film interferes with the sheets. Thus, there leads to an imbalance state. Therefore, the curl formed in the case of placing a small number of sheets is not sufficiently pressed, with the result that an alignment defect occurs in the sheets to be placed. The sheet stacking apparatus according to the present invention has the configuration described below to solve such problem in the related art.
As illustrated in
The sheet trailing edge regulating member 76 is formed, for example, by subjecting a relatively thin steel plate to punching and bending process to a predetermined shape. As illustrated in
A distance between the upper and lower flat plate portions 92 and 93 is set so as to correspond to a placement height of the sheets which can be stacked on the processing tray 51, and set so as not to be less than at least the placement height. An upper surface of the lower flat plate portion 93 is arranged to be flush with the sheet placing surface 55 so as to substantially be continuous from the sheet placing surface 55 of the processing tray 51 to the upstream in the carry-out direction.
A distal end 95 of the upper flat plate portion 92 in the carry-out direction is bent obliquely upward in the carry-out direction to construct a mounting portion of the sheet pressing unit 101. In the distal end 95, there is formed a through hole 96 through which an integrally formed fixation claw or a fixing tool such as a bolt is inserted to fix the sheet pressing unit 101. A distal end of the lower flat plate portion 93 in the carry-out direction is bent downward at a substantially right angle from the lower flat plate portion 93 to form a mounting plate 97. In the mounting plate 97, there are formed a plurality of through holes 98a and 98b through which fixing tools such as bolts, which are configured to fix the sheet trailing edge regulating members 76 to a frame part of the sheet stacking apparatus 37, and a position regulating portion configured to regulate a mounting position are to be inserted.
Two sheet pressing units 101 illustrated in
The sheet pressing member 102 has a pressing plate portion 106 having a substantially rectangular shape. A lower surface of the pressing plate portion 106 defines a pressing surface 106a configured to press an upper surface of the sheets, which are to be fed on the processing tray 51, in a thickness direction of the sheets. A guide plate portion 107 extending obliquely upward in the carry-out direction is integrally formed at a downstream end of the pressing plate portion 106 in the carry-out direction. A downwardly-oriented surface which is oriented in the carry-out direction defines a guide surface 107a configured to guide a leading edge of the sheet to be fed on the processing tray 51 to the sheet edge regulating plate 91.
Further, with the sheet pressing member 102, there are integrally formed mounting side plate portions 108 and 109, which bisymmetrically extend upward at a right angle from right and left sides of the guide plate portion 107 and parts of the pressing plate portion 106 continuous with the guide plate portion 107. Further, a guide bar 110 protrudes from one side portion (right side in
The fixing member 103 has a mounting portion 111 arranged on the upstream in the carry-out direction. On a lower end and both right and left side surfaces of the mounting portion 111, a slit 112 having a narrow width is opened. The distal end 95 of the sheet trailing edge regulating member 76 is fitted into the slit 112, and the integrally formed fixation claw or the fixing tool such as a bolt is inserted through the through hole 96 from the upstream in the carry-out direction to fix the mounting portion 111. With this, the sheet pressing unit 101 can be integrally mounted to the sheet trailing edge regulating member 76.
Further, the fixing member 103 has a pair of support arms 113 and 114 bisymmetrically extending in parallel to each other from the mounting portion 111 in the carry-out direction. On outer side surfaces of the support arms 113 and 114, first support shafts 115 and second support shafts 116 protrude at predetermined bisymmetrical positions, respectively, with a predetermined distance apart from each other. Meanwhile, on outer side surfaces of the mounting side plate portions 108 and 109 of the sheet pressing member 102, first support shafts 117 and second support shafts 118 protrude at predetermined bisymmetrical positions, respectively, with a predetermined distance apart from each other.
The first link arms 104 allow the through holes 104a on one ends thereof to be rotatably fitted to the first support shafts 115 of the fixing member 103, and allow the through holes 104b on the other ends thereof to be rotatably fitted to the first support shafts 117 of the sheet pressing member 102. The second link arms 105 allow the through holes 105a on one ends thereof to be rotatably fitted to the second support shafts 116 of the fixing member 103, and allow the through holes 105b to be rotatably fitted to the second support shafts 118 of the sheet pressing member 102. The first link arms 104 and the second link arms 105 are arranged parallel to each other. Through such a four-bar link mechanism having a closed loop structure including the first link arms 104 and the second link arms 105, the sheet pressing member 102 is mounted to and supported by the fixing member 103 so as to be swingable about the first support shafts 115.
Here, distances between the first support shafts 115 and the second support shafts 116 of the fixing member 103 and distances between the first support shafts 117 and the second support shafts 118 of the sheet pressing member 102 are set to be equal, and distances between the through holes on both ends of the first link arms 104 and the second link arms 105, that is, distances between the through holes 104a and 104b and distances between the through holes 105a and 105b are set to be equal. Thus, the first link arms 104 and the second link arms 105 form a parallel link mechanism. With this, through parallel movement of the pressing surface 106a, the sheet pressing member 102 can be swung about the fixing member 103.
In this embodiment, the through holes 104a and 105a on the one ends of the first link arms 104 and the second link arms 105 are formed into elongated holes extending by a predetermined length in longitudinal directions, that is, in directions to the through holes 104b and 105b on the other ends, respectively. With this, for example, in a case where a pressure received by the sheet pressing member 102 from the sheets significantly fluctuates or other large outer forces are exerted, the first link arms 104 and/or the second link arms 105 are moved in the longitudinal directions within ranges of the elongated holes, thereby being capable of performing adjustment to absorb those forces.
Further, the sheet pressing unit 101 includes a spring member (elastic member) 120 illustrated in
The torsion springs 121a and 121b each have coil portions 122a and 122b, first liner portions 123a and 123b, and second linear portions 124a and 124b. The coil portions 122a and 122b have the wire material wound therearound. The first liner portions 123a and 123b and the second linear portions 124a and 124b extend from both ends of the torsion springs 121a and 121b in different directions with each other at certain acute angles. Distal ends of the first linear portions 123a and 123b are connected to both ends of the connecting portion 128 at a right angle. In this embodiment, the coil portions 122a and 122b are wound from the first linear portions 123a and 123b in the counterclockwise direction in
The mounting portion 111 of the fixing member 103 has hook pieces 126a and 126b which protrude near upper ends of right and left side surfaces thereof. In the first link arms 104 mounted to the first support shafts 115, which are close to the mounting portion 111, cutouts 127a and 127b are formed at positions, which are located in sides on the mounting portion 111 side and near ends on the sheet pressing member 102 side, respectively.
The coil portions 122a and 122b are externally fitted to the first support shafts 115 of the fixing member 103, respectively, in a relatively loose manner from right and left outer sides. The connecting portion 128 is arranged to stride across the mounting portion 111 from the upstream in the carry-out direction so that parts of the first linear portions 123a and 123b near the connecting portion 128 are engaged with lower sides of the hook pieces 126a and 126b of the right and left surfaces of the mounting portion 111, respectively. Further, the hooks 125a and 125b at the distal ends of the second linear portions 124a and 124b are hooked to the cutouts 127a and 127b of the first link arms 104, which are externally fitted to the first support shafts 115 from the outer sides of the coil portions 122a and 122b. In this manner, the spring member 120 is mounted. With this, the first link arms 104 are always urged in the clockwise direction in
As illustrated in
Further, through appropriate settings of positions of the first support shafts 117 and the second support shafts 118 of the sheet pressing member 102 and positions of the first support shafts 115 and the second support shafts 116 of the fixing member 103, the sheet pressing member 102 can be moved to the upstream in the carry-out direction as ascending from the lowermost position of the
The guide plate portion 107 of the sheet pressing member 102 is moved integrally with the pressing plate portion 106. Thus, as apparent from
Further, while the sheet pressing member 102 is moved from the lowermost position of
In a case where the sheet pressing member 102 is displaced toward the other sheet pressing unit 101 side due to a friction between the pressing surface 106a and an upper surface of a sheet to be fed, the sheet is drawn inwardly between the right and left sheet pressing units 101, with the result that swellings or wrinkles are formed on the sheet. Thus, there may be a fear in that an alignment property and consistency of sheets may be degraded or that a next sheet may not be properly stacked. In this embodiment, the sheet pressing members 102 of the right and left sheet pressing units 101 are each regulated so as not to be moved toward another sheet pressing unit 101 by the guide bar 110. Thus, a plurality of sheets can always be stacked with a high alignment property and high consistency in a satisfactory and continuous manner.
In order to allow the binding processing unit 38 to perform binding processing on a bundle of sheets coming into contact with the sheet edge regulating plate 91 as described above, the sheet pressing units 101 are configured and arranged so as not to hinder movement of the binding processing unit along the trailing edge of the bundle of sheets in the carry-out direction. The binding processing unit 38 is a known stapler unit including a staple head configured to drive a staple into the bundle of sheets and an anvil member configured to bend tips of the staple. As illustrated in
The sheet pressing unit 101 is arranged at a distal end of the sheet trailing edge regulating member 76 positioned outside the binding space 38a on downstream in the carry-out direction. The sheet pressing member 102 is arranged so as to be always positioned in a space having a U-shaped cross-section defined by the sheet edge regulating plate 91 of the sheet trailing edge regulating member 76 and the upper and lower flat plate portions 92 and 93. Further, the guide bar 110 is formed and arranged so as to have such a dimension that a distal end thereof extending to the upstream in the carry-out direction is always positioned in the binding space 38a of the binding processing unit 38. Therefore, the binding processing unit 38 can be moved along a trailing edge of the bundle of sheets in the carry-out direction, which comes into contact with the sheet edge regulating plate 91, without interfering with the sheet trailing edge regulating member 76 and the sheet pressing unit 101.
The sheet pressing unit 131 includes a sheet pressing member 132 and a fixing member 133, which correspond to the sheet pressing member 102 and the fixing member 103 according to the first embodiment. Further, the sheet pressing unit 131 includes link arms 134 and 135, and a gear mechanism 136 in place of the first link arms 104 and the second link arms 105 according to the first embodiment. Through holes 134a, 134b, 135a, and 135b are formed in ends of the link arms 134 and 135, respectively.
Similarly to the sheet pressing member 102 according to the first embodiment, in the sheet pressing member 132, there are integrally formed a pressing plate portion 137 having a substantially rectangular shape, a guide plate portion 138 extending obliquely upward in the carry-out direction from a downstream end of the pressing plate portion 137 in the carry-out direction, and bisymmetrical mounting side plate portions 139 and 140. A lower surface of the pressing plate portion 137 defines a pressing surface 137a configured to press an upper surface of sheets on the processing tray 51, and a downwardly-oriented inclined surface of the guide plate portion 138 defines a guide surface 138a configured to guide an edge of a sheet on the processing tray 51 to the sheet edge regulating plate 91. At a side portion of one side (right side in
Similarly to the first embodiment, the mounting side plate portions 139 and 140 extend upward at a right angle from right and left side portions of the guide plate portion 138 and parts of the pressing plate portion 137, which is continuous with the guide plate portion 138. From outer side surfaces of the mounting side plate portions 139 and 140, a support shaft 142a and a support shaft 142b, which correspond to the first support shafts 117 according to the first embodiment, protrude at predetermined bisymmetrical positions, respectively. Further, on mounting side plate portion 139 (right side in
The fixing member 133 has a mounting portion 144 and a bisymmetrical pair of support arms 145 and 146, which correspond to the mounting portion 111 and the support arms 113 and 114 according to the first embodiment. In the mounting portion 144, a slit 147, which is opened to a lower end and both right and left side surfaces of the mounting portion 144, is formed so that the distal end 95 of the sheet trailing edge regulating member 76 is fitted into the slit 147 to integrally mount the sheet pressing unit 131 to the sheet trailing edge regulating member 76.
The support arms 145 and 146 extending from the mounting portion 144 in the carry-out direction in parallel to each other are formed to be shorter than the support arms 113 and 114 according to the first embodiment. From outer side surfaces of the support arms 145 and 146, a support shaft 148a and a support shaft 148b, which correspond to the first support shafts 115 according to the first embodiment, protrude at predetermined bisymmetrical positions, respectively. Further, on the support arm 145 on the same side as the mounting side plate portion 139 (right side in
In the link arm 134 on the same side as the mounting side plate portion 139 (right side in
Further, the sheet pressing unit 131 includes a spring member 155 illustrated in
Under a state in which the intermediate gear 151 is meshed with the first sector gear 143 and the second sector gear 149, the link arm 134 allows the through hole 134a on one end thereof to be rotatably fitted to the support shaft 148a of the fixing member 133, and the through hole 134b on another end thereof to be rotatably fitted to the support shaft 142a of the sheet pressing member 132. Similarly, the link arm 135 on the opposite side allows the through hole 135a on one side thereof to be rotatably fitted to the support shaft 148b of the fixing member 133, and the through hole 135b on another end to be rotatably fitted to the support shaft 142b of the sheet pressing member 132. With this, the sheet pressing member 132 is swingably mounted to and supported by the fixing member 133.
The coil portion 157 is externally fitted to the support shaft 148b of the fixing member 133 in a relatively loose manner from an outer side. The intermediate portion 160 is arranged to stride across the mounting portion 144 from the upstream in the carry-out direction so that parts of the first linear portion 158 and the extending portion 161 near the intermediate portion 160 are engaged with lower sides of the hook pieces 153a and 153b of the right and left surfaces of the mounting portion 144, respectively. Further, the hook 162 at the distal end of the second linear portion 159 is hooked to the cutout 152 of the link arm 135, which is externally fitted to the support shaft 148b from the outer side of the coil portion 157. Thus, the spring member 155 is mounted. With this, the link arm 135 is always urged in the clockwise direction in
As illustrated in
When the sheet pressing member 132 swings, the first sector gear 143 is rotated with respect to the second sector gear 149 through intermediation of the intermediate gear 151. At this state, through appropriate settings of dimensions, the number of teeth, and meshing positions of the intermediate gear 151, the first sector gear 143, and the second sector gear 149 of the gear mechanism 136, even in a case where the sheet pressing member 132 is at any swing positions, the pressing surface 137a can be always moved in parallel. Further, through appropriate settings of positions of the support shaft 142a, the support shaft 142b, and the support shaft 148, even in a case where the sheet pressing member 132 is at any swing positions, the pressing surface 137a can be set so as to always be kept substantially in parallel with respect to the upper surface of the lower flat plate portion 93, and to be moved to the upstream in the carry-out direction as ascending from the lowermost position of
Other features of the sheet pressing unit 131 according to the second embodiment are the same as those of the sheet pressing unit 101 according to the first embodiment. Therefore, further detailed description of the sheet pressing unit 131 overlaps with that in the first embodiment, and thus is omitted.
The sheet pressing unit 171 is a modified example of the second embodiment. The sheet pressing unit 171 includes a sheet pressing member 172 and a fixing member 173, which correspond to the sheet pressing member 132 and the fixing member 133, and the link arms 134 and 135 and the spring member 155, which are the same as those in the second embodiment. In the link arm 134 according to the present embodiment, the support shaft 150 according to the second embodiment is omitted. Further, the sheet pressing unit 171 has a transmission belt mechanism 174 in place of the gear mechanism 136 according to the second embodiment.
The sheet pressing member 172 is the same as the sheet pressing member 132 according to the second embodiment, except for that a first pulley 175 constructing a part of the transmission belt mechanism 174 is fixed to a base end of the support shaft 142a so as not to be rotatable. The fixing member 173 is the same as the fixing member 133 according to the second embodiment, except for that a second pulley 176 constructing a part of the transmission belt mechanism 174 is fixed to a base end of the support shaft 148a so as not to be rotatable. The transmission belt mechanism 174 further includes a transmission belt 177 wound around the first pulley 175 and the second pulley 176.
Under a state in which the transmission belt 177 is wound around the first pulley 175 and the second pulley 176 so as to be circumferentially movable in both directions, the link arm 134 allows the through hole 134a on one side thereof to be rotatably fitted to the support shaft 148a of the fixing member 173, and the through hole 134b on the other side thereof to be rotatably fitted to the support shaft 142a of the sheet pressing member 172. Similarly, the link arm 135 on another side allows the through hole 135a on one side thereof to be rotatably fitted to the support shaft 148b of the fixing member 173, and the through hole 135b on the other side thereof to be rotatably fitted to the support shaft 142b of the sheet pressing member 172. With this, the sheet pressing member 172 is swingably mounted to and supported by the fixing member 173. Similarly to the second embodiment, the spring member 155 is mounted so as to always urge the link arm 135 in the clockwise direction in
As illustrated in
When the sheet pressing member 172 swings, the transmission belt 177 is circumferentially moved between the first pulley 175 and the second pulley 176. At this state, through appropriate settings of a length of the transmission belt 177 and winding positions for the first pulley 175 and the second pulley 176, even in a case where the sheet pressing member 132 is at any swing positions, the pressing surface 137a can be always moved in parallel. Further, through appropriate settings of positions of the support shaft 142a, the support shaft 142b, and the support shaft 148, even in a case where the sheet pressing member 132 is at any swing positions, the pressing surface 137a can be set so as to always be kept substantially in parallel with respect to the upper surface of the lower flat plate portion 93, and to be moved to the upstream in the carry-out direction as ascending from the lowermost position of
Other features of the sheet pressing unit 171 according to the third embodiment are the same as those of the sheet pressing unit 131 according to the second embodiment. Therefore, further detail description of the sheet pressing unit 171 overlaps with that in the second embodiment, and thus is omitted.
The sheet stacking apparatus according to the present invention can improve an alignment property of sheets.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2016-029798, filed Feb. 19, 2016, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2016-029798 | Feb 2016 | JP | national |