1. Field of the Invention
The present invention relates to a sheet storage apparatus storing sheets, and to an image forming apparatus equipped with the sheet storage apparatus.
2. Description of the Related Art
Conventionally, in connection with an image forming apparatus such as a copying machine, there has been discussed a sheet post-processing apparatus which temporarily stores sheets in a sheet storage unit, and then discharges sheets in bundles or stapled sheet bundles. In Japanese Patent Application Laid-Open No. 2008-156089, in order to reliably discharge the sheet bundles by a discharge member configured to push out the sheet bundle, this pushing-out configuration has a claw shape, and on the upper surface of the claw, there is provided an eaves-shaped protrusion so that the sheet bundles do not slip from the discharge member.
However, in the case of the configuration discussed in Japanese Patent Application Laid-Open No. 2008-156089, it has been necessary for the sheets to be dropped to a pressing member by their own weight so that the sheets are reliably stacked between a stacking surface and the eaves-shaped portion of the pressing member. For this purpose, it has been necessary to increase the angle of a stacking portion to a nearly right angle (i.e., erect it), resulting in an increase in the height of the discharge sheet post-processing apparatus. On the other hand, recently, there has been a demand for a reduction in the size of image forming apparatuses. In particular, in the case of an image forming apparatus functioning as a multifunction peripheral, since a document reading device needs to be installed at a relatively lower position, there has been a strong demand for a reduction in the height of the image forming apparatus. Thus, there has been a requirement for the sheet post-processing apparatus to be also reduced in height.
Thus, the present invention is directed to a sheet storage apparatus capable of reliably discharging sheets while being reduced in height, and to an image forming apparatus equipped with the same.
According to an aspect of the present invention, a sheet stacking apparatus includes a sheet stacking unit having: a stacking member on which a sheet conveyed by a conveyance unit is stacked, a contact member configured to contact an end portion of the sheet stacked on the stacking member, a moving unit configured to move the contact member from a standby position to a movement position in order to move the sheet stacked on the stacking member, and a regulating member configured to regulate, at a regulation position, a position of the sheet stacked on the stacking member from above, and to move from the regulation position by being pushed by the sheet conveyed by the conveyance unit, wherein, in a sheet width direction orthogonal to a direction in which the conveyance unit conveys the sheet, the contact member and the regulating member are arranged at different positions, and in a thickness direction of the sheet stacked on the stacking member, an upper surface of the contact member located at the standby position is located above a lower surface of the regulating member located at the regulation position.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
In the following, a first exemplary embodiment to which the present invention is applied will be described in detail with reference to the drawings.
The image forming unit 101 includes a photosensitive drum 111 configured to rotate clockwise in
Further, the feeding unit 102 feeding the sheets S includes a feeding cassette 105 storing sheets S on which image formation is to be performed, a feeding roller pair 107, a conveyance guide 109, and a regulation roller pair 110.
The fixing unit 103 includes a fixing roller 116, a pressing roller 117 held in contact with the fixing roller 116 from below, and a fixing/discharge roller pair 118, and is configured to fix the toner images formed on the sheets S by the image forming unit 101.
The sheet discharge unit 104 includes a first switching member 120, a conveyance roller pair 121, a discharge guide 122, a discharge roller pair 123, and a discharge/stacking portion 124 formed on the upper surface of the apparatus main body 100.
The switching member 120 is switched, by a central processing unit (CPU) 50 (
Next, the image forming operation of the apparatus main body 100 will be described. First, when image information is sent to the apparatus main body 100 from an external apparatus (personal computer (PC)) or a network such as a local-area network (LAN), the exposure device 113 emits laser light L according to the image information. This laser light L is emitted to the surface of the photosensitive drum 111, the surface of which is uniformly charged to a predetermined polarity and electrical potential by the charging roller 112, and the surface is thus exposed to the laser light L.
As a result, the electric charge is removed from the exposed portion of the surface of the photosensitive drum 111, and an electrostatic latent image is formed on the surface of the photosensitive drum 111. Then, toner is adhered to the photosensitive drum 111 by the developing device 114, whereby the electrostatic latent image is visualized as a toner image. The toner image on the photosensitive drum 111 is transferred to a sheet S at a transfer nip portion formed between the photosensitive drum 111 rotating clockwise and the transfer roller 115.
On the other hand, the sheets S supplied to the image forming unit 101 are separated and fed one by one from the feeding cassette 105 by the feeding roller pair 107, and are conveyed to the registration roller pair 110 along the conveyance guide 109. At this time, the registration roller pair 110 is at rest, so that the sheet S is temporarily stopped by the registration roller pair 110. Next, the sheet S temporarily stopped is conveyed to the transfer nip portion by the registration roller pair 110 which starts to rotate in synchronization with the formation of the toner image performed by the image forming unit 101.
The toner image on the photosensitive drum 111 is transferred to the sheet S by the transfer roller 115. After that, the sheet S to which the toner image has been transferred is conveyed to the fixing unit 103, and is nipped and conveyed by a fixing nip portion formed between the fixing roller 116 and the pressing roller 117. Then, the sheet S is heated and pressed, whereby the toner image is fixed to the surface of the sheet S.
When discharging and stacking the sheet S onto the discharge/stacking portion 124, the CPU 50 sets the first switching member 120 to the discharge position (the position indicated by the broken lines) where the sheet S is conveyed toward the discharge roller pair 123. As a result, the sheet S to which the toner image has been fixed is conveyed along the discharge guide 122 by the conveyance roller pair 121, and is discharged onto the discharge/stacking portion 124 by the discharge roller pair 123.
On the other hand, when conveying the sheet S to the sheet storage apparatus 200, the CPU 50 previously switches the first switching member 120 to the storage position indicated by the solid lines in
The sheet storage apparatus 200 includes sheet storage units 201 through 203 stacked one upon another. Conveyance roller pairs (conveyance units) 204 through 206 convey the sheets S to the respective sheet storage units 201 through 203.
Further, the sheet storage units 201 through 203 respectively include leading edge regulating members 244 through 246 configured to regulate the downstream ends of the sheets S in the sheet conveyance direction, and discharge ports 234 through 236 for discharging the sheets S stored in the respective sheet storage units 201 through 203 to the exterior. The sheet storage units 201 through 203 further include regulating portions 241 through 243, respectively, which will be described below.
The conveyance destinations of the sheets S are switched by a second switching member 211 and a third switching member 212, and the sheets S are guided by conveyance guides 207 through 210, so that the sheets S are conveyed to the respective sheet storage units 201 through 203.
The CPU 50 switches each position of the second switching member 211 and the third switching member 212 between a position indicated by the solid lines and a position indicated by the broken lines in
Alternatively, when conveying the sheet S to the sheet storage unit 202, the CPU 50 switches only the third switching member 212 to the position indicated by the broken lines and retains it at that position. As a result, the sheet S passes through the conveyance guides 128, 207, and 209 in this order, and then, the sheet S is conveyed to the sheet storage unit 202.
Next, the configuration of the sheet storage apparatus 200 will be described in more detail. The sheet storage units 202 and 203 have similar configurations to that of the sheet storage unit 201. Thus, only the sheet storage unit 201 will be described, and the descriptions of the sheet storage units 202 and 203 will be omitted.
The sheet storage unit 201 further includes the regulating portion 241 for pressing the sheets S (regulating the position of the sheets S) stacked on the stacking portion 231 from above. The regulating portion 241 is bent at a bending point, and includes a regulating surface substantially parallel to the stacking portion 231.
The sheet storage unit 201 further includes the leading edge regulating member 244 configured to regulate the leading edges of the sheets S stored in the sheet storage unit 201. The leading edge regulating member 244 is arranged such that the distance between the conveyance roller pair 204 and the sheet leading edge regulating member 244 is larger than the length of the sheets that are possibly stored. The leading edge regulating member 244 rotates around a rotation fulcrum 244a and is reciprocated between a position indicated by the solid lines and a position indicated by the broken lines in
The discharge unit 233 can be moved in a discharge direction of the sheets S (the direction indicated by an arrow X in
Referring to
On one side in the width direction of the discharge unit 233, there is provided a rack 237. The rack 237 engages with a pinion 238, and the pinion 238 is connected with a motor (drive source) M1 (
Next, the sheet discharge operational sequence and the positional relationship between the components will be described with reference to
First, the arrangement and configuration of the regulating portion 241 will be described. The regulating portion 241 has a flag shape so as to be pushed up by the leading edges of the sheets to be conveyed, and the rotation center (rotation fulcrum) 241b thereof is arranged on the upstream side of the conveyance roller pair 204 in the conveyance direction. The above arrangement of the rotation center 241b of the regulating portion 241 makes the contact angle between the sheets and the regulating portion 241 when the sheets S raise the regulating portion 241 small (shallow), thereby mitigating the damage to the leading edges of the sheets S. Further, the rotational path of a lowermost surface 241a of the regulating portion 241 can be caused to approximate the sheet stacking direction (the vertical direction in
In
In this state, the regulating portion 241 has a regulation region (a section A-B in
The conveyance roller pair 204 rotates in the direction indicated by an arrow in
When the user gives a discharge command through an operation display unit 292 (
In the present exemplary embodiment, even when the discharge unit 233 is at the discharge position, as illustrated in
When the discharge operation is completed, and the user receives the sheets discharged from the discharge port 234, a reception detection unit 70 (
According to the first exemplary embodiment described above, while reducing the height of the apparatus main body, the trailing edges of the sheets S can be prevented from slipping from the discharge unit 233a during the discharge operation, causing defective discharge. As a result, the stored sheets S can be reliably discharged.
While in the first exemplary embodiment described above, the sheet storage apparatus 200 includes three sheet storage units 201 through 203, the configuration of the present invention is not limited thereto. For example, the sheet storage unit may be only one.
Further, while in the first exemplary embodiment described above, the sheet storage units 201 through 203 are arranged inside the image forming apparatus, the configuration of the present invention is not limited thereto. For example, the sheet storage units may be arranged outside the image forming apparatus.
Further, while in the first exemplary embodiment described above, the contact portions 233a are moved by the rack 237 and the pinion 238, the configuration of the present invention is not limited thereto. For example, a member to be engaged with the contact portions 233a may be provided on a belt configured to rotate by the drive force generated by a drive source.
Next, a second exemplary embodiment will be described with reference to
Next, the sheet discharge operational sequence and the positional relationship between the components will be described with reference to
In the second exemplary embodiment, the moving amount of the contact portion 233a in the X-direction can be made larger than that in the first exemplary embodiment. This is because, if the contact portion 233a moves to the discharge position, the contact portion 233a can overlap the sheet guide member 371, as illustrated in
In other words, according to the second exemplary embodiment, the contact portion 233a overlaps either the regulating portion 241 or the sheet guide member 371 without fail.
Thus, according to the second exemplary embodiment, in addition to the effects described in the first exemplary embodiment, defective discharge can be prevented even if the moving amount of the discharge unit 233 is increased.
Next, a third exemplary embodiment will be described with reference to
In the third exemplary embodiment, the eaves-shaped portion 433b is formed on the top surface of the discharge unit 433.
Next, the sheet discharge operational sequence and the positional relationship between the components will be described with reference to
In the third exemplary embodiment, while the discharge unit 433 is discharging the sheets S, a contact portion 433a leaves the downstream side end (a portion B in
Thus, according to the third exemplary embodiment, in addition to the effects described in the first exemplary embodiment, the moving amount of the discharge unit 433 can be increased without increasing the number of components, so that defective discharge can be prevented.
Next, a fourth exemplary embodiment will be described with reference to
In the fourth exemplary embodiment, a rotation center 541b of the regulating portion 541 is located on the downstream side of the conveyance roller pair 204. The above arrangement of the rotation center 541b causes the rotational path of a lowermost surface 541a of the regulating portion 541 to approximate the thickness direction of the sheets S (the vertical direction in
Next, the sheet discharge operational sequence and the positional relationship between the components will be described with reference to
Further, in the fourth exemplary embodiment, even when the discharge unit 233 is at the discharge position where it has completed the discharge of the sheets S as illustrated in
Thus, according to the fourth exemplary embodiment, in addition to the effects described in the first exemplary embodiment, the moving amount of the sheet discharge unit 233 can be increased without increasing the number of components, so that defective discharge can be prevented.
Next, a fifth exemplary embodiment will be described with reference to
In the fifth exemplary embodiment, when the contact portion 233a is at the standby position, the regulating portion 241 and the contact portion 233a do not overlap each other. As compared with the arrangement relationship in the first exemplary embodiment, in the fifth exemplary embodiment, the standby position of the contact portion 233a is set to be on the upstream side in the conveyance direction.
As illustrated in
In addition, as illustrated in
Thus, according to the fifth exemplary embodiment, in addition to the effects described in the first exemplary embodiment, it is possible to provide a degree of freedom in connection with the standby position of the discharge unit 233.
The first through fifth exemplary embodiments described above may be combined with each other as appropriate. For example, while in the fifth exemplary embodiment, the contact portion 233a overlaps the regulating portion 241 even at the discharge position, the configuration of the present invention is not limited thereto. It is also possible to combine the configuration of the fifth exemplary embodiment with the configuration of any of the first through fourth exemplary embodiments.
Further, as illustrated in
According to an exemplary embodiment of the present invention, it is possible to provide a sheet storage unit capable of reliably discharging sheets while suppressing an increase in the height of the apparatus main body.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2013-184932 filed Sep. 6, 2013, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2013-184932 | Sep 2013 | JP | national |