1. Field of the Invention
The present invention relates to a sheet stacking apparatus that stacks sheets, a sheet storing apparatus that stores sheets, and an image forming apparatus.
2. Description of the Related Art
Some conventional image forming apparatuses, such as copying machines, are equipped with a post-processing apparatus that temporarily stacks a plurality of sheets on a tray, staples the sheets, and discharges the stapled sheets (refer to FIG. 2 in Japanese Patent Application Laid-Open No. 2008-156089). Also, Japanese Patent Application Laid-Open No. 2008-156089 discusses a configuration in which, to move a plurality of sheets, a claw-shaped member capable of pushing out a plurality of sheets is driven by an endless belt mounted below a stacking member.
In recent years, the market has demanded downsized image forming apparatuses. While Japanese Patent Application Laid-Open No. 2008-156089 does not discuss an apparatus equipped with a plurality of trays for stacking, if the post-processing apparatus is simply equipped with a plurality of configurations discussed in Japanese Patent Application Laid-Open No. 2008-156089, the size of the apparatus may inevitably increase.
The present invention is directed to a sheet stacking apparatus, a sheet storing apparatus, and an image forming apparatus, each of which is equipped with a plurality of sheet stacking units without an increase in size of the apparatus.
According to an aspect of the present invention, a sheet stacking apparatus for stacking a sheet includes a plurality of sheet stacking units that are lapped over one another in a sheet thickness direction, each of the plurality of sheet stacking units including a stacking member configured to stack thereon a sheet conveyed by a conveyance member, a pushing unit configured to push an edge of a sheet stacked on the stacking member to move the sheet, and a drive transmission unit configured to transmit, to the pushing unit, a drive force generated by a drive source for driving the pushing unit, wherein the drive transmission unit is located outside the stacking member in a direction perpendicular to a direction in which the pushing unit moves the sheet.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Various exemplary embodiments, features, and aspects of the invention will be described in detail below with reference to the drawings.
The image forming unit 101 includes a photosensitive drum 111, which rotates clockwise as viewed in
The feeding unit 102, which feeds a sheet S, includes a feeding cassette 105, in which sheets S to be image-formed are stored, a feeding roller 107, a conveyance guide 109, and a registration roller 110.
The fixing unit 103 includes a fixing roller 116, a pressure roller 117, which is caused to contact the fixing roller 116 from below, and a fixing discharging roller pair 118, and is configured to fix a toner image formed on the sheet S by the image forming unit 101.
The sheet discharging unit 104 includes a first switching member 120, a conveyance roller 121, a discharging guide 122, a discharging roller 123, and a discharging stacking member 124, which is formed on the top surface of the apparatus body 100.
The first switching member 120 can be switched by a central processing unit (CPU) 50 (illustrated in
Next, an image forming operation of the apparatus body 100 is described. When the apparatus body 100 receives image information from an external apparatus, such as a personal computer (PC), or a network, such as a local area network (LAN), the exposure device 113 emits laser light L based on the image information. The laser light L exposes the surface of the photosensitive drum 111, which is uniformly charged at a predetermined polarity and potential by the charging roller 112.
This removes electric charge from the exposed portion of the surface of the photosensitive drum 111, so that an electrostatic latent image is formed on the surface of the photosensitive drum 111. Then, toner is attached to the photosensitive drum 111 by the developing device 114 to make the electrostatic latent image visible as a toner image. The toner image on the photosensitive drum 111 is transferred onto the sheet S at a transfer nip portion formed between the photosensitive drum 111, which is rotating clockwise, and the transfer roller 115.
On the other hand, the sheet S to be supplied to the image forming unit 101 is separated and fed on a sheet-by-sheet basis from the feeding cassette 105 by the feeding roller 107, and is then conveyed to the registration roller 110 along the conveyance guide 109. At this time, since the registration roller 110 is in a stopped state, the sheet S is temporarily stopped by the registration roller 110. Then, the sheet S, which has been temporarily stopped, is conveyed to the transfer nip portion by the registration roller 110, which starts to rotate with timing synchronized with a toner image formed by the image forming unit 101.
The toner image formed on the photosensitive drum 111 is transferred onto the sheet S by the transfer roller 115. Then, the sheet S having the toner image transferred thereon is conveyed to the fixing unit 103, and is nipped and conveyed by the fixing nip portion formed between the fixing roller 116 and the pressure roller 117. At the fixing nip portion, the sheet S is heated and pressed, so that the toner image is fixed onto the surface of the sheet S.
In a case where the sheet S is to be discharged and stacked onto the discharging stacking member 124, the CPU 50 sets the first switching member 120 to a position (position indicated with the broken line) to convey the sheet S toward the discharging roller 123. Accordingly, the sheet S having an image formed thereon is conveyed along the discharging guide 122 by the conveyance roller 121 and is then discharged onto the discharging stacking member 124 by the discharging roller 123.
On the other hand, in a case where the sheet S is to be conveyed to the sheet storing apparatus 200, the CPU 50 previously sets the first switching member 120 to a position indicated with the solid line in
The sheet storing apparatus 200 includes a plurality of sheet storing units 201 to 203 that are lapped over one another. Conveyance roller pairs (conveyance members) 204 to 206 respectively convey sheets S to the sheet storing units 201 to 203.
The sheet storing units 201 to 203 respectively include leading-edge restriction members 244 to 246, each of which restricts the downstream edge of the sheet S in the sheet conveyance direction, and discharge ports 234 to 236, via which the sheets S stored in the sheet storing units 201 to 203 are respectively discharged to the outside.
The conveyance destination of the sheet S is switched by a second switching member 211 and a third switching member 212. Thus, the sheet S is guided by the conveyance guides 207 to 210 and is then conveyed to any one of the sheet storing units 201 to 203.
The second switching member 211 and the third switching member 212 are switched between a position indicated with the solid line and a position indicated with the broken line in
Also, in a case where the sheet S is to be conveyed to the sheet storing unit 202, the CPU 50 switches and holds only the third switching member 212 to the position indicated with the broken line. Accordingly, the sheet S passes through the conveyance guides 128, 207, and 209 in this order, and is then conveyed to the sheet storing unit 202.
Next, the more details of the configuration of the sheet storing apparatus 200 are described. In the present exemplary embodiment, since the sheet storing units 202 and 203 have the same configuration as that of the sheet storing unit 201, only the sheet storing unit 201 is described, and the other sheet storing units 202 and 203 are omitted from description.
First, the whole picture of the sheet storing apparatus 200 is described.
In the first exemplary embodiment, the leading-edge restriction member 244 is located such that the distance from the conveyance roller pair 204 to the leading-edge restriction member 244 is longer than the length of a sheet which the sheet storing unit 201 is capable of storing. The leading-edge restriction member 244 is mounted to be rotatable around a pivot shaft 244a The CPU 50 controls an actuator (not illustrated) to rotate the leading-edge restriction member 244 between a position indicated with the solid line and a position indicated with the broken line as illustrated in
Next, the pushing unit 233 and the drive transmission unit 241, which transmits a drive force from the motor M1 (drive unit) to the pushing unit 233, are described in detail.
The pushing unit 233 further includes a moving stacking member 233b, which is formed to be movable integrally with the contact members 233a and configured to stack thereon an upstream-side portion of the sheet S. The moving stacking member 233b is in the shape of a surface folded at the contact members 233a. As illustrated in
In
In
Furthermore, the moving stacking member 233b has a width extending to outside the two ends of the width of the sheet S along the y direction in
Next, the drive transmission unit 241 is described. As illustrated in
The rack 241a is formed integrally with the right guide 233c and meshes with the pinion 241b. As the pinion 241b is rotated forward and backward by a drive force from the motor M, the pushing unit 233 reciprocates between the standby position and the discharging position. In discharging the sheet S, the pushing unit 233 pushes the upstream edge of the sheet S to discharge the sheet S.
Next, the overall configuration of the pushing unit 233 and the drive transmission unit 241 is described with reference to
As illustrated in
The right guide 233c engages with the right side plate rail 251a of the right side plate 251, so that the position of the right guide 233c in the y direction in
The left guide 233d engages with left side plate rail 252a of the left side plate 252, so that the position of the left guide 233d in the plus z direction in
As illustrated in
The pinion 241b is rotated by a drive force from the motor M, which is fixed to the right side plate 251. The drive force from the motor M is transmitted to a drive shaft 253 and is then transmitted to the pinion 241b via an electromagnetic clutch 241c.
The sheet storing units 202 and 203 have a configuration similar to that of the sheet storing unit 201. Thus, the CPU 50 can selectively transmit the drive force to the pinion 241b by energizing the electromagnetic clutches 241c of any one of the sheet storing units 201 to 203. Then, the CPU 50 can move the rack 241a and the pushing unit 233 of the selected sheet storing unit to discharge the sheet S.
Next, an operation sequence for discharging the sheet S is described with reference to
As the conveyance roller pair 204 rotates in the arrow directions in
Furthermore, since the leading-edge restriction member 244 illustrated in
When the user issues a discharging instruction via an operation display unit 292 (
When the pushing unit 233 discharges the sheet S, since the sheet S is held by the contact members 233a and the moving stacking member 233b, the trailing edge of the sheet S does not slip through the pushing unit 233, so that the sheet S can be certainly discharged. Furthermore, since the lower surface of the fixed stacking member 231 serves as a ceiling plane of the sheet storing unit 202, a sheet S can be conveyed to the sheet storing unit 202 even when the sheet S stacked in the sheet storing unit 201 is being discharged.
To discharge the sheet S, the pushing unit 233 moves toward the discharge port 234 along the sheet discharging direction, and then stops at the discharging position illustrated in
When a reception detection unit 70 (
As described above, in the first exemplary embodiment, the drive transmission unit 241, which transmits a drive force for discharging a sheet stored in the sheet storing unit 201, is located outside the fixed stacking member 231 and the moving stacking member 233b in the sheet width direction (the y direction in
Accordingly, the thickness required for the sheet storing unit 201 can be constituted only by a space for storing sheets S and the thicknesses of the fixed stacking member 231 and the moving stacking member 233b.
According to the first exemplary embodiment, the sheet storing apparatus 200 can be downsized in the height direction. In particular, even when the sheet storing apparatus 200 is equipped with a plurality of sheet storing units that are lapped over one another, the height thereof can be minimized.
Furthermore, according to the first exemplary embodiment, even when a sheet S is being discharged from a sheet storing unit, a sheet can be conveyed to another sheet storing unit.
Next, a second exemplary embodiment of the present invention is described. In the second exemplary embodiment, the description of configurations and operations similar to those of the first exemplary embodiment is not repeated as appropriate. The second exemplary embodiment differs from the first exemplary embodiment in the configuration of a pushing unit, which pushes an edge of the sheet S to move the sheet S.
As illustrated in
When the pushing unit 333 moves from the standby position to the discharging position, the protruding portions 333e move in the discharging direction of the sheet S (the z direction) while being set in the stacking grooves 331b. AT this time, since the protruding portions 333e and the stacking grooves 331b overlap in the thickness direction of the sheet S (the z direction), the trailing edge of the sheet S is prevented from slipping through a space between the protruding portions 333e and the fixed stacking member 331, so that the sheet S can be certainly discharged.
Accordingly, the second exemplary embodiment has, in addition to advantageous effects similar to those of the first exemplary embodiment, the effect of reducing the weight of the sheet storing unit 220, because the moving stacking member 233b in the first exemplary embodiment is not required.
The above first and second exemplary embodiments have been described with a configuration in which three sheet storing units are lapped over one another. However, the present invention is not limited to such a configuration. The present invention can also apply to a configuration in which, for example, two sheet storing units or four or more sheet storing units are lapped over one another.
Also, the above first and second exemplary embodiments have been described with a configuration in which a single motor is used as a drive source for the drive transmission unit 241. However, the present invention is not limited to such a configuration. The present invention can also apply to a configuration in which, for example, motors are arranged for the respective sheet storing units.
Furthermore, the above first and second exemplary embodiments have been described with a configuration in which the drive transmission unit 241 includes the rack 241a and the pinion 241b. However, the present invention is not limited to such a configuration. The present invention can also apply to a configuration in which, for example, a belt is used as a drive transmission unit.
In addition, the present invention can also apply to a configuration in which the first exemplary embodiment and the second exemplary embodiment are combined such that protruding portions, which are provided on a moving stacking member formed integrally with contact members, are set in stacking grooves of the fixed stacking member 231.
Also, the above first and second exemplary embodiments have been described with a configuration in which the fixed stacking member 231 is a planar member. However, the present invention is not limited to such a configuration. The present invention can also apply to a configuration in which, for example, the fixed stacking member 231 is a linear member or a belt-like member.
Furthermore, the above first and second exemplary embodiments have been described with a configuration in which the sheet storing apparatus 200 is mounted inside the image forming apparatus 100. However, the present invention is not limited to such a configuration. The present invention can also apply to a configuration in which, for example, a sheet storing apparatus is mounted outside an image forming apparatus.
In addition, the above first and second exemplary embodiments have been described with a configuration in which the pushing unit is restricted by the right side plate rail formed on the right side plate. However, the present invention is not limited to such a configuration. The present invention can also apply to a configuration in which, for example, a rail member is provided separately from the right side plate, or the pushing unit is restricted by the protruding portions 333e and the stacking grooves 331b in the second exemplary embodiment.
Furthermore, the above first and second exemplary embodiments have been described with a configuration in which the lower surface of the stacking member serves a ceiling plane of the lower sheet storing unit. However, the present invention is not limited to such a configuration. The present invention can also apply to a configuration in which, for example, a separate guide member or the like, which is arranged on the lower surface of the stacking member, is used as a ceiling plane or a sheet conveyance guide.
Also, the above first and second exemplary embodiments have been described with a configuration in which the pushing unit is composed of integrally formed components. However, the present invention is not limited to such a configuration. The present invention can also apply to a configuration in which, for example, individual components are coupled to constitute the pushing unit.
In addition, the first exemplary embodiment has been described with a configuration in which a trailing-edge portion of the sheet S in the conveyance direction is stacked on the moving stacking member 233b. However, the present invention is not limited to such a configuration. The present invention can also apply to a configuration in which, for example, the whole surface of the sheet S is stacked on a moving stacking member 433b, as illustrated in
Also, the first exemplary embodiment has been described with a configuration in which the moving stacking member 233b is arranged on the fixed stacking member 231. However, the present invention is not limited to such a configuration. The present invention can also apply to a configuration in which, for example, as illustrated in
Furthermore, the first exemplary embodiment has been described with a configuration in which each of the protruding portions 333e contacts the upper surface of the associated stacking groove 331b. However, the present invention is not limited to such a configuration. The present invention can also apply to a configuration in which, for example, the stacking groove 331b is formed in a hole shape unless the protruding portions 333e protrude from the lower surface of the fixed stacking member 331.
In addition, the above first and second exemplary embodiments have been described with a configuration in which the direction in which the conveyance roller pair 204 conveys the sheet S is the same as the direction in which the pushing unit 233 moves the sheet S. However, the present invention is not limited to such a configuration. The present invention can also apply to a configuration in which, for example, the pushing unit 233 moves the sheet S in the direction perpendicular to the direction in which the conveyance roller pair 204 conveys the sheet S.
Furthermore, the first exemplary embodiment has been described with a configuration in which the stacking member configured to stack a sheet thereon includes a fixed stacking member and a moving stacking member, the second exemplary embodiment has been described with a configuration in which the stacking member configured to stack a sheet thereon includes only a fixed stacking member, and the modification examples illustrated in
Also, the above first and second exemplary embodiments have been described with a case where the present invention is applied to a sheet storing apparatus for storing sheets. However, the present invention can also be applied to a sheet stacking apparatus for stacking sheets.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2013-104543 filed May 16, 2013, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2013-104543 | May 2013 | JP | national |