Patent Grant
8186677
1. Field of the Invention
The present invention relates to a sheet stacking device in which sheets are stacked, a sheet processing device which stacks processed sheets into the sheet stacking device, and an image forming apparatus which stacks sheets subjected to image formation into the sheet stacking device provided to an apparatus main body of the image forming apparatus.
2. Description of the Related Art
Conventional image forming apparatuses, such as copiers, laser beam printers, inkjet printers, facsimiles, and composite apparatuses of those devices have a sheet stacking device which is provided to an apparatus main body thereof and in which sheets subjected to image formation are stacked.
As a stacking unit for stacking sheets subjected to image formation which are delivered from a sheet delivery portion, the sheet stacking device has ascendible and descendible trays provided on multiple stages. Each of the trays on the multiple stages includes a motor, and ascends and descends (refer to Japanese Patent Application Laid-Open No. 2008-114984).
In conventional sheet stacking devices, a motor is provided to each of the trays on the multiple stages. Thus, the total thickness in an ascending and descending direction of the trays is increased, and hence the trays are ascendible and descendible actually over only short distances. This has led to a problem in that a small number of sheets are stacked on the trays.
The present invention provides a sheet stacking device including thinner trays, in which the trays are ascendible and descendible actually over long distances, and in which a larger number of sheets can be stacked on the trays.
A sheet stacking device of the present invention includes: a plurality of stacking portions which are ascendible and descendible and on which sheets delivered from a sheet delivery portion are stacked; a drive portion configured to ascend and descend the stacking portions; an interrupting portion provided between at least one of the stacking portions and the drive portion, and configured to disconnect the at least one of the stacking portions and the drive portion from each other; and a descent stop portion configured to stop self-weight descent of the at least one of the stacking portions under the disconnection from the drive portion by the interrupting portion.
A sheet processing device of the present invention includes: a sheet processing portion configured to process sheets; and the sheet stacking device in which the sheets processed by the sheet processing portion are stacked.
An image forming apparatus of the present invention includes: an image forming portion configured to form images on sheets; and the sheet stacking device in which the sheets subjected to image formation by the image forming portion are stacked.
In the sheet stacking device of the present invention, a clearance between one of the stacking portions under the disconnection from the drive portion by the interrupting portion and in the stop of the self-weight descent by the descent stop portion and another of the stacking portions allowed to ascend and descend by the drive portion is adjustable by ascent and descent of the other stacking portion. The drive portion is shared by the stacking portions. Thus, it is unnecessary to provide a drive portion to each of the stacking portions, and possible to reduce the total thickness of the stacking portions in an ascending and a descending direction. As a result, a clearance between the stacking portions can be increased, and a larger number of sheets can be stacked.
The sheet processing device of the present invention includes the sheet stacking device in which a larger number of sheets can be stacked. Thus, sheets are less frequently taken out from the stacking portions, and hence the sheet processing device can be more easily handled.
The image forming apparatus of the present invention includes the sheet stacking device in which a larger number of sheets can be stacked. Thus, sheets are less frequently taken out from the stacking portions, and hence the sheet processing device can be more easily handled.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
In the following, with reference to the drawings, description is made of a sheet stacking device according to an embodiment of the present invention, a sheet processing device including the sheet stacking device, and an image forming apparatus with an apparatus main body including the sheet processing device.
In
The apparatus main body A1 of the image forming apparatus includes an image forming portion 2 and a sheet feeding portion 1. Sheets P are sent from the sheet feeding portion 1 to the image forming portion 2. The sheets P are subjected to image formation in the image forming portion 2, and then delivered from a sheet delivery port 3. Among the sheets P which have different sizes and are accommodated in sheet feeding cassettes 1a and 1b, the sheet feeding portion 1 feeds designated sheets P to the image forming portion 2 while separating the sheets one by one. The image forming portion 2 includes, for example, a photosensitive drum 4, a printing head (laser-beam emitter) 5 arranged near the photosensitive drum 4, a developer 6, a transfer charger 7, and a fixing device 8.
The image reading device 11 scans an original set on a platen 12 with a scanning unit 13, and electrically reads the original with photoelectric conversion elements (not shown). Further, the image reading device 11 includes a feeding device 15 for feeding originals G accommodated in a stack tray 16 onto the platen 12. Images of the originals are read by scanning of the originals G fed onto the platen 12 with the scanning unit 13. The image data read by the image reading device 11 is, for example, subjected to digital processing in an image processing portion, and then transferred to a data storage portion 14. Image signals are sent to the laser-beam emitter 5.
The laser-beam emitter 5 applies a laser beam onto the photosensitive drum 4 according to the received image signals and forms an electrostatic latent image on the photosensitive drum 4. The electrostatic latent image is developed into a toner image through toner development by the developer 6. After that, the toner image is transferred onto the sheet by the transfer charger 7. The sheet P onto which the toner image is transferred is heat-pressed by the fixing device 8, and the toner image is fixed thereonto. The sheet P onto which the toner image is fixed is sequentially conveyed out into the sheet processing device B from the sheet delivery port 3.
In
In
In the alignment process, a side edge and trailing edge (right edge of
When delivering the sheets subjected to image formation as they are, the sheet processing device B delivers the sheets onto a sample tray 21a. When performing any one of the alignment process, the stapling process, and the punching process, the sheet processing device B delivers the processed sheets onto an upper-tray 21b or a lower-tray 21c. Then, when performing the book binding process, the sheet processing device B delivers the sheet bundle as a book onto the saddle 22 with a book binding delivery roller pair 28.
A carry-in port 23a of the sheet processing device B faces the sheet delivery port 3 of the apparatus main body A1 of the image forming apparatus A. A casing 20 of the sheet processing device B is provided with a first carry-in path R1 linearly extending from the carry-in port 23a in a manner of crossing the casing. The first carry-in path R1 is branched into a second carry-in path R2 for guiding sheets conveyed from the carry-in port 23a onto the sample tray 21a and a third carry-in path R3 for guiding the sheets into the book binding device 35. A path switching member 24 is provided at a branch point BP and tilts according to set modes so as to guide the sheets from the carry-in port 23a directly onto the processing tray 29 or into any one of the second carry-in path R2 and the third carry-in path R3.
The third carry-in path R3 is a path for guiding the sheets into the book binding device 35, and functions, during the stapling process performed on the processing tray 29, also as a standby portion for temporarily retaining a subsequent sheet sent from the sheet carry-in port 23a. That is, the subsequent sheet sent thereto during the stapling process is switchback-conveyed from the first carry-in path R1 into the third carry-in path R3 by a conveying roller pair 25 and a buffer roller pair 27, and held in the third carry-in path R3. Multiple subsequent sheets are held according to stapling-process time periods. When the sheet bundle subjected to the stapling process on the processing tray 29 is delivered, the multiple subsequent sheets are conveyed onto the processing tray 29 by the buffer roller pair 27 and the conveying roller pair while being superimposed on each other. The buffer roller pair 27 and the conveying roller pair 25 are constituted as a forward-and-reverse-rotatable sheet conveying portion for conveying, when a hole punching operation is performed, the sheets passing the branch point BP in a reverse direction and carrying the sheets into the third carry-in path R3.
The sheets to be subjected to punching are carried into the third carry-in path R3 and subjected to punching by the punching unit 60.
The processing tray 29 is arranged below a terminal end 25a of the first carry-in path R1. The edge biding stapler 31 for stapling an edge of the sheet bundle, and the like are provided on an upstream side in a sheet delivering direction of the processing tray 29 (right side of
The processing tray 29 inclines so that the upstream side in the sheet delivering direction thereof is lowered. At an upstream end on the upstream side in the sheet delivering direction of the processing tray 29, the stopper 32 is provided for receiving trailing edges as edges on the upstream side in the sheet delivering direction of the delivered sheets so as to regulate positions of the sheets in the sheet delivering direction. The sheets stacked onto the processing tray 29 are received at the trailing edges thereof by the stopper 32 due to the delivery roller pair 26 and inclination of the processing tray 29. The trailing edges of the sheets positioned at a stapling position are stapled by the edge biding stapler 31.
The delivery roller pair 26 is constructed by a fixed roller 26b provided at a downstream end portion of the processing tray 29 and a movable roller 26a provided to a rocking guide 133 rockably provided above the processing tray 29 so that the movable roller 26a moves toward and away from the fixed roller 26b. In a state in which the movable roller 26a is away from the fixed roller 26b, the sheets are received onto the processing tray 29 and nipped by the movable roller 26a and the fixed roller 26b. Then, the movable roller 26a is rotated so as to bring the trailing edges of the sheets into contact with the stopper 32. As a result, both of side edge portions of the sheets are aligned by the side alignment plates (not shown) provided to the processing tray 29. Those operations are repeated every time the sheets are stacked onto the processing tray 29. As a result, the bundled sheets (sheet bundle) are subjected to the alignment process. The delivery roller pair 26 is reversely rotated so as to deliver the sheets onto the upper-tray 21b or the lower-tray 21c. The delivery roller pair 26 constitutes a sheet delivery portion for delivering the sheets.
The upper-tray 21b and the lower-tray 21c of the sheet processing device B are capable of ascending and descending by being guided by a guide mechanism (not shown) provided to the casing 20 in upper and lower directions.
In the following, description is made of the sheet stacking device 101 including the upper-tray 21b as a stacking unit and an upper stacking unit and the lower-tray 21c as a stacking unit and a lower stacking unit.
The sheet stacking device 101 includes a common drive source 102 for allowing the upper-tray 21b and the lower-tray 21c to ascend and descend. The drive source 102 as a drive unit includes a forward-and-reverse-rotatable motor 103, multiple sheaves 104, and a belt 105 which is rotated by a drive roller 107 provided to the motor 103 and is guided by the sheaves 104. The drive roller 107 provided to the motor 103 is provided with a brake 108, the brake 108 preventing unnecessary rotation of the belt 105.
The lower-tray 21c is fixed (coupled) by a bracket 106 directly to the belt 105. Thus, the lower-tray 21c is always ascendible and descendible according to rotation of the belt 105.
As illustrated in
The interrupting unit is not limited to the clutch 111, and a gripper for gripping the belt 105 may be substituted for the clutch 111.
The belt 105 is any one of a flat belt and a round belt. A wire or a chain may be substituted for the belt 105. When a chain is used, a large-diameter sprocket and a small-diameter sprocket are substituted for the large-diameter roller 112 and the small-diameter rollers 113, respectively. When a chain and sprockets are used, slips do not occur between the chain and the sprockets. Thus, even when many sheets are stacked on the upper-tray 21b, the upper-tray 21b is prevented from slip-descending owing to weight of the sheets.
When the clutch 111 enters the inactive state, the upper-tray 21b descends owing to its self-weight and is superimposed on the lower-tray 21c, which leads to a risk of breakage of any one of the upper-tray 21b and the lower-tray 21c. As a countermeasure, a stopper mechanism 121 as a descent stop unit is provided so that, even when the clutch 111 enters the inactive state, the upper-tray 21b does not descend owing to its self-weight (so as to stop self-weight descent). The stopper mechanism 121 illustrated in
The stopper mechanism 121 includes a solenoid 122 provided to the upper-tray 21b, a spindle 123, a claw 124, a tension spring 125, and a rack 128 fixed to the casing 20.
An intermediate portion of the claw 124 is rotatably provided to a shaft 126 which is provided on the upper-tray 21b. The spindle 123 is rotatably coupled to one end of the claw 124. The tension spring 125 is provided between another end of the claw 124 and the upper-tray 21b. A horizontal surface 124a and an inclined surface 124b are formed on the claw 124.
Many teeth 129 are provided to the rack 128 in the upper and lower directions. A horizontal surface 129a and an inclined surface 129b are formed on each of the teeth 129 as well. The horizontal surface 129a and the inclined surface 129b are alternately formed.
When the solenoid 122 of the stopper mechanism 121 is in an inactive state (non-energized state), the claw 124 is pulled by the tension spring 125. The claw 124 is rotated clockwise about the shaft 126 in
When current flows in the solenoid 122 and the solenoid 122 enters the active state, the spindle 123 is attracted to the solenoid 122. Then, the claw 124 counteracts the tension spring 125, and is rotated counterclockwise about the shaft 126 in
As illustrated in
The clutch 111, the solenoid 122, and an operation panel 140 (
The following motors are connected to the CPU 200 as well: the motor 103 for driving the belt 105, a motor M1 for driving each of the rollers, a motor M2 for activating the edge biding stapler 31, a motor M3 for activating a middle binding stapler 33, a motor M4 for activating the folding device 34, and a motor M5 for activating the punching unit 60.
While exchanging control signals, detection signals, and the like with a CPU 199 of the apparatus main body A1, the CPU 200 controls the sheet processing device B and the sheet stacking device 101 provided in the sheet processing device B. One of the CPU 200 and the CPU 199 may be integrated with the other by being incorporated therein.
In the above description, the belt 105, the clutch 111, the solenoid 122, the claw 124, the rack 128, and the like are arranged on each side of a sheet delivery direction of the trays 21a, 21b, and 21c. Two motors 103 may be respectively arranged correspondingly to the belts on both the sides, or both the belts may be driven by one motor 103.
Next, description is made of an operation of the sheet stacking device 101.
When the sheet processing device B is turned off, the clutch 111 is in the inactive state (OFF), and the large-diameter roller 112 is rotatable. Thus, there is a risk that the upper-tray 21b descends by its self-weight (self-weight descent). However, current does not flow in the solenoid 122 as well (OFF). Thus, the claw 124 is pulled by the tension spring 125 and engaged with the rack 128, with the result that the self-weight descent of the upper-tray 21b is stopped.
Even when the sheet processing device B is turned off, the lower-tray 21c is fixed to the belt 105 by the bracket 106. Thus, there is a risk that the lower-tray 21c descends by its self-weight while rotating the belt 105. Thus, in the non-energized state, the brake 108 provided to the motor 103 stops rotation of the drive roller 107. The brake 108 stops descent of the lower-tray 21c, and hence the lower-tray 21c is held at the last stop position.
Description is made of operations at the time of stacking sheets onto the upper-tray 21b with reference to the flowchart of
The description is made of the operations on the following premises: as illustrated in
The CPU 200 determines whether or not the lower-tray 21c is in the upper-tray descendible region W with reference to whether or not the lower-tray area sensor S10 is turned on (S101). The CPU 200 determines that, when the lower-tray area sensor S10 is turned off, the lower-tray 21c is not in the upper-tray descendible region W (NO at S101). The lower-tray area sensor S10, which is provided to the lower-tray 21c, is turned on when being shielded by a plate-like shield (not shown) vertically provided to the casing 20 and is turned off when not being shielded thereby. The shield is structured so that the lower-tray area sensor S10 is turned on in the upper-tray descendible region W. The upper-tray descendible region W is equivalent to a region of from a position at which a sheet stacking surface 21ba of the upper-tray 21b is detected by the standby position detection sensor S1 to a position at which a lower portion of the upper-tray 21b is detected by the descending region of an upper-tray detection sensor S5. The upper-tray 21b is ascendible and descendible within regions above and below the delivery roller pair 26. The lower-tray 21c is ascendible and descendible within a region below the delivery roller pair 26.
When the lower stacked-sheet detection sensor S3 is turned on (YES at S103), the CPU 200 determines that sheets are stacked on the lower-tray 21c. In this case, the sheets stacked on the lower-tray 21c are probably stacked up to the vicinity of the delivery roller pair 26 as illustrated in
The CPU 200 displays, on the operation panel 140 (
After that, as illustrated in
At S103, when the sheets are not stacked on the lower-tray 21c (NO at S103), the CPU 200 proceeds to the process of S109.
After that, the CPU 200 proceeds to S117.
At S101, the CPU 200 determines that, when the lower-tray 21c is not detected by the lower limit position of a lower-tray detection sensor S2 or is detected by the descending region of an upper-tray detection sensor S5, the lower-tray 21c is in the upper-tray descendible region W (YES at S101). That is, the CPU 200 determines that the lower-tray 21c is positioned as illustrated in
After that, the CPU 200 activates the clutch 111 (ON at S117), couples the upper-tray 21b to the belt 105, turns on the solenoid 122 (ON at S119), and disengages the claw 124 (
The CPU 200 turns on the motor 103 (S121). As a result, the upper-tray 21b and the lower-tray 21c descend integrally with each other, with the clearance therebetween being maintained. When the sheet stacking surface 21ba of the upper-tray 21b is detected by the sheet delivery position sensor S4 (S123), the CPU 200 turns off the motor 103 (S125). After that, the processed sheets start to be delivered from the delivery roller pair 26 and stacked onto the upper-tray 21b (S127). The CPU 200 controls the motor 103, and allows the upper-tray 21b to descend as illustrated in
The CPU 200 reversely rotates the motor 103 so as to allow the upper-tray 21b and the lower-tray 21c to ascend (S131). When the upper-tray 21b is detected by the standby position detection sensor S1 (S133), the CPU 200 turns off the motor 103 (S135). The CPU 200 brings the solenoid 122 into the inactive state (OFF) (S137). The claw 124 is engaged with the rack 128 so as to stop the descent of the upper-tray 21b. After that, the CPU 200 brings the clutch 111 into the inactive state (OFF) (S139) so as to disconnect the upper-tray 21b and the belt 105 from each other.
As described above, the sheet stacking device 101 is capable of changing a state of a clearance L from that illustrated in
Unlike conventional ones, the upper-tray 21b does not include an ascending and descending motor. Thus, a thickness T in an ascending and descending direction is small, and hence the distance L (
Unlike conventional ones, the upper-tray 21b and the lower-tray 21c do not include an ascending motor. Thus, the upper-tray 21b and the lower-tray 21c are reduced in weight, and hence a mechanism for supporting the trays in an ascending and descending manner can be simplified and downsized.
Although the clutch 111, the stopper mechanism 121, and the like described above are provided only to the upper-tray 21b, it is only necessary that those members be provided at least one of the upper-tray 21b and the lower-tray 21c. Further, the above-mentioned arrangement of the trays is not limited to two stages of the upper stage and the lower stage. It is only necessary that the clutch 111, the stopper mechanism 121, and the like be provided to at least one of the trays provided on multiple stages. The total thickness of the trays can be reduced also in those cases. Thus, the clearance between the trays can be reduced, with the result that the descending region of the tray can be enlarged and a larger amount of sheets can be stacked.
The sheet processing device B described above includes the sheet stacking device 101 in which a larger number of sheets can be stacked. Thus, sheets are less frequently taken out from the upper-tray 21b and the lower-tray 21c, and hence the sheet processing device B can be more easily handled. In addition, as the sheets are less frequently taken out, the sheet processing device B is less frequently stopped. Thus, the sheet processing device B can be operated with higher operational availability.
The image forming apparatus includes the sheet stacking device 101 as well in which a larger number of sheets can be stacked. Thus, sheets are less frequently taken out from the upper-tray 21b and the lower-tray 21c, and hence the image forming apparatus can be more easily handled. In addition, as the sheets are less frequently taken out, the image forming apparatus is less frequently stopped. Thus, the image forming apparatus can be operated with higher operational availability.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2009-231017, filed Oct. 2, 2009, which is hereby incorporated by reference herein in its entirety.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2009-231017 | Oct 2009 | JP | national |
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