This patent application is based on and claims priority pursuant to 35 U.S.C. § 119 (a) to Japanese Patent Application No. 2023-066540, filed on Apr. 14, 2023, in the Japan Patent Office, the entire disclosure of which is hereby incorporated by reference herein.
Embodiments of the present disclosure relate to a sheet storage device and an image forming apparatus.
A sheet storage device is known that includes a sheet storage that is insertable into and removable from an apparatus body, a handle that is operated by a user when the sheet storage is inserted into and removed from the apparatus body, and a cover that is attached to a front of the sheet storage in a removable direction of the sheet storage.
In an embodiment of the present disclosure, there is provided a sheet storage device that includes a sheet storage, a handle, a cover, and a handle holder. The sheet storage is insertable into and removable from an apparatus body. The handle is for insertion and removal of the sheet storage into and from the apparatus body. The cover is attached in front of the sheet storage in a removal direction of the sheet storage. The handle holder holds the handle on the sheet storage, is disposed between the cover and the sheet storage, and has a restrictor that restricts deformation of the cover toward the sheet storage.
In another embodiment of the present disclosure, there is provided an image forming apparatus that includes the sheet storage device.
A more complete appreciation of embodiments of the present disclosure and many of the attendant advantages and features thereof can be readily obtained and understood from the following detailed description with reference to the accompanying drawings, wherein:
The accompanying drawings are intended to depict embodiments of the present disclosure and should not be interpreted to limit the scope thereof. The accompanying drawings are not to be considered as drawn to scale unless explicitly noted. Also, identical or similar reference numerals designate identical or similar components throughout the several views.
In describing embodiments illustrated in the drawings, specific terminology is employed for the sake of clarity. However, the disclosure of this specification is not intended to be limited to the specific terminology so selected and it is to be understood that each specific element includes all technical equivalents that have a similar function, operate in a similar manner, and achieve a similar result.
Referring now to the drawings, embodiments of the present disclosure are described below. As used herein, the singular forms “a,” “an,” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise.
A description is given of an electrophotographic printer that serves as an image forming apparatus including a sheet storage device according to an embodiment of the present disclosure and forms images by electrophotography. In the following description, the electrophotographic printer is simply referred to as a printer. The present embodiment is an example in which a sheet storage device according to an embodiment of the present disclosure is applied to a sheet storage device of an electrophotographic image forming apparatus, but is also applicable to image forming apparatuses of other methods (e.g., inkjet methods), or apparatuses other than image forming apparatuses.
When image formation starts, the photoconductor 1 of the image forming device 2 rotates counterclockwise in
As the image formation starts, a transfer roller 7 rotates, and the specified voltage, which is either direct current (DC) voltage or alternating current (AC) voltage, or includes both, is applied to the transfer roller 7, thus forming a transfer electrical field between the transfer roller 7 and the photoconductor 1.
In a lower portion of the apparatus body, a feed roller 4 starts rotating, and the sheet P is fed out from a sheet feeder 3 as a sheet storage device. The fed sheet P is conveyed by a conveying roller pair 5 and conveyance is temporarily stopped by a registration roller pair 6. Thereafter, the rotation of the registration roller pair 6 is started at a specified timing, and the sheet P is conveyed to a transfer nip between the photoconductor 1 and the transfer roller 7 in synchronization with the timing at which the toner image on the photoconductor 1 reaches the transfer nip. The toner image on the photoconductor 1 is transferred onto the sheet P by a transfer electric field. Residual toner that remains on the photoconductor 1 without being transferred onto the sheet P is removed by the cleaning blade.
After the toner image is transferred onto the sheet P, the sheet P is conveyed to the fixing device 8 to fix the toner image to the sheet P. The sheets P are ejected to the outside of the apparatus by an output roller pair 9 and are stacked on an output tray.
The printer 100 according to the present embodiment includes a branching plate 10 of a claw shape in cross section for changing the conveyance direction of a sheet P and a reversing roller pair 12 for feeding the sheet P to a reverse conveyance path 11 in order to form images on both faces of the sheet P. One roller of the reversing roller pair 12 also serves as one roller of the output roller pair 9. The reverse conveyance path 11 is provided with a duplex entrance roller pair 13, a duplex intermediate roller pair 14, and a duplex exit roller pair 15.
In a case where images are formed on both sides of the sheet P, the branching plate 10 is rotated to switch the position of the branching plate 10 before the sheet P is conveyed from the fixing device 8 to the output roller pair 9. As a result, the conveyance route of the sheet P on which an image is formed on one side is switched, and the sheet P is sent to the reversing roller pair 12 rather than the output roller pair 9.
The sheet P conveyed to the reversing roller pair 12 is conveyed in the reverse direction at the timing at which the rear end of the sheet P does not completely pass through, and is conveyed to the reverse conveyance path 11. The sheet P passes through the reverse conveyance path 11 and is conveyed again to the transfer nip in a state where the front and back sides of the sheet P are reversed by the duplex entrance roller pair 13, the duplex intermediate roller pair 14, and the duplex exit roller pair 15 on the reverse conveyance path 11. An image is also transferred to the other side (back side) of the sheet P, is fixed by the fixing device 8, and is ejected by the output roller pair 9 to the outside of the apparatus.
A description is given below of the sheet feeder 3 as a sheet storage device according to the present embodiment.
The sheet feed tray 30 is provided with a handle 31. A user can hold and operate the handle 31 to change the sheet feed tray 30 between a stored state in which the sheet feed tray 30 is stored (inserted) in the printer body 101 as illustrated in
The sheet feed tray 30 can stack sheets P such as sheets of paper, and includes an end fence 34 and side fences 35a and 35b. The end fence 34 restricts the position of the sheets P stacked in the sheet feed tray 30 in a sheet conveyance direction, and the side fences 35a and 35b restrict the position of the sheets P in a sheet width direction orthogonal to the sheet conveyance direction. When the sheet feed tray 30 is stored and set in the printer body 101, the stacked sheets P are moved upward by a bottom plate 36 disposed in the sheet feed tray 30 to contact the feed roller 4, and then the sheets P are ready to be fed. The bottom plate 36 is moved upward by a driving force from a drive source such as a motor or by a biasing force of a biasing member such as a spring disposed at a bottom of the bottom plate 36.
As illustrated in
The locking mechanism of the present embodiment includes a locking lever 37 and a tension spring 38. The locking lever 37 is disposed to rotate with respect to the tray portion 32. The tension spring 38 is attached between a spring attachment end 37a of the locking lever 37 and a spring attachment end 32a of the tray portion 32. The locking lever 37 can rotate between a lock position (
The tension spring 38 of the locking mechanism biases the locking lever 37 to rotate in a direction in which the lock end 37b of the locking lever 37 moves toward the lock position. The locking lever 37 rotates between the lock position and the unlock position in conjunction with sliding of the handle 31 relative to the tray portion 32.
When a user operates the handle 31 located at the storage position illustrated in
As illustrated in
A compression spring 42 is attached in a specified compressed state between a handle-side pressing surface 31a of the handle 31 and a holder-side pressing surface 40a of the holder 40. The compression spring 42 according to the present embodiment has a spiral-spring structure (spring coil structure) in which a wire is spirally wound, but is not limited thereto.
The compression spring 42 biases the handle-side pressing surface 31a of the handle 31 toward a handle storage direction B with respect to the holder-side pressing surface 40a of the holder 40 fixed to the tray portion 32. Such a configuration constantly applies the biasing force to the handle 31 in the handle storage direction B, and the handle 31 is maintained at the storage position unless the handle 31 is operated in the handle pull-out direction A.
In other words, in the present embodiment, when a user operates the handle 31 in the handle pull-out direction A, the handle 31 moves from the storage position illustrated in
Bosses 40c are formed on an upper surface of the holder 40. The bosses 40c are inserted in positioning holes of the tray portion 32 so that the holder 40 and the tray portion 32 are positioned to each other. Pull-out restrictors 31e that are holes penetrating through in the up and down direction are provided on the upper surface of the handle 31. The bosses 40c of the holder 40 are also inserted into the pull-out restrictors 31e. When the handle 31 is pulled out to the pull-out position as illustrated in
As described above, the holder 40 according to the present embodiment performs the function of preventing come-off of the handle 31 and restricting the position of the handle 31.
A description is further given of the structure of the sheet feed tray 30 according to the present embodiment.
The tray cover 33 is united with the tray portion 32 in the peripheries of the places where the boss 33a, the hook-shaped portions 33b, and the screw hole 33c are disposed, and thus the rigidity of the tray cover 33 is ensured by the rigidity of the tray portion 32. Also in places other than the peripheries of these places, in the present embodiment, as illustrated in
In the present embodiment, the rigid reinforcement ribs 33f are not disposed in a region surrounded by a dashed line in
The tray cover 33 may have a structure with low rigidity, such as a thin resin plate, in order to respond to, for example, downsizing or weight reduction of the printer. In this case, as described above, when a user pushes the tray cover 33 instead of the handle 31 to insert the sheet feed tray 30 into the printer body, the pressing force F may cause the tray cover 33 to bend toward the tray portion 32 as indicated by a long dashed double-short dashed line in
Accordingly, in the present embodiment, as illustrated in
In the present embodiment, even if the non-reinforcement region 33e of the tray cover 33 bends due to pushing by a user, the non-reinforcement region 33e contacts the contact surface 43a of the contact surface member 43 of the holder 40, and thus the deformation of the non-reinforcement region 33e is prevented. In other words, in the present embodiment, the holder 40 for holding the handle 31 to the tray portion 32 is used to restrict the deflection of the non-reinforcement region 33e of the tray cover 33 due to pushing by a user. Thus, according to the present embodiment, even in a case of the tray cover 33 having low rigidity, the deformation of the tray cover 33 due to pushing by a user can be reduced without arranging an additional reinforcement member for reinforcing the tray cover 33.
A length L1 of the reinforcement rib 43B is preferably not less than half of a length L2 of the region of the contact surface 43a in a longitudinal direction of the reinforcement rib 43B (the up and down direction in
The number of reinforcement ribs 43B may be determined according to the width of the plate 43A of the holder 40 (the length of the plate 43A in the direction orthogonal to the direction of the length LI of the reinforcement rib 43B and parallel to the contact surface 43a). However, the number is preferable to be two or more. With such a configuration, sufficient rigidity of the plate 43A with which the tray cover 33 comes into contact due to pushing by a user is ensured, and deformation of the non-reinforcement region 33e of the tray cover 33 due to pushing by a user can be reduced.
As illustrated in
In particular, as illustrated in
The viewing window 40f of the present embodiment is formed between the reinforcement ribs 43B. As a result, workability when an operator assembles the holder 40 is enhanced. Specifically, when an operator assembles the holder 40 at a predetermined position of the tray portion 32 with gripping the reinforcement ribs 43B, the operator can assemble the holder 40 while checking the position of the compression spring 42 temporarily held by the handle 31 in advance.
In a case where the holder 40 is a resin component manufactured by injection molding, a draft angle is required for molding with a mold, and thus the contact surface 43a of the contact surface member 43 of the holder 40 may be formed not vertically but slightly obliquely with respect to the base of the holder 40. In this case, as illustrated in
The above-described embodiments are given as examples, and, for example, the following aspects of the present disclosure may have advantageous effects described below.
A sheet storage device (e.g., the sheet feed tray 30) includes a sheet storage (e.g., the tray portion 32), a handle (e.g., the handle 31), a cover (e.g., the tray cover 33), and a handle holder (e.g., the holder 40). The sheet storage is insertable into and removable from an apparatus body (e.g., the printer body 101). The handle is operated by a user when the sheet storage is inserted into and removed from the apparatus body. The cover is attached in front of the sheet storage in a removal direction of the sheet storage. The handle holder that holds the handle on the sheet storage is disposed between the cover and the sheet storage. The handle holder has a deformation restrictor (e.g., the contact surface member 43) that restricts deformation of the cover toward the sheet storage. In the sheet storage device including a handle, a user usually pulls the handle to pull out the sheet storage from the apparatus body, and pushes the handle to insert the sheet storage into the apparatus body. However, when the sheet storage is inserted into the apparatus body, a user may push the cover instead of the handle to insert the sheet storage into the apparatus body. Accordingly, in a case where a cover having low rigidity is used in order to respond to, for example, downsizing or weight reduction of the apparatus, the cover may be bent due to pushing by a user. The sheet storage device according to the present aspect is a sheet storage device in which the handle holder that holds the handle to the sheet storage is disposed between the cover and the sheet storage. In the first aspect, the handle holder is provided with a deformation restrictor that restricts deformation of the cover toward the sheet storage. With such a configuration, the handle holder can be used to prevent the cover from being bent due to pushing by a user. As a result, even if a cover having low rigidity is used, deformation of the cover due to the pushing by the user can be reduced without arranging an additional reinforcement member for reinforcing the rigidity of the cover.
In the sheet storage device (e.g., the sheet feed tray 30) according to the first aspect, the deformation restrictor (e.g., the contact surface member 43) is a contact surface member having a contact surface (e.g., the contact surface 43a) that the cover (e.g., the tray cover 33) contacts when the cover is bent toward the sheet storage. With such a configuration, the deformation restrictor can be achieved with a simple configuration.
In the sheet storage device (e.g., the sheet feed tray 30) according to the second aspect, the contact surface member includes a plate (e.g., the plate 43A) that forms the contact surface (e.g., the contact surface 43a), and a reinforcement rib (e.g., the reinforcement rib 43B) that is formed on a surface of the plate opposite to the contact surface. With such a configuration, the rigidity of the plate with which the cover comes in contact due to pushing by a user can be enhanced, and the deformation of the cover due to pushing by a user can be stably reduced.
In the sheet storage device (e.g., the sheet feed tray 30) according to the third aspect, a length (e.g., the length L1) of the reinforcement rib (e.g., the reinforcement rib 43B) on the opposite surface is equal to or more than half of a region length (e.g., the length L2) of the contact surface (e.g., the contact surface 43a) in a longitudinal direction of the reinforcement rib. With such a configuration, the rigidity of the plate with which the cover comes into contact due to pushing by a user is sufficiently ensured, so that the deformation of the cover due to pushing by a user can be reduced more stably.
In the sheet storage device (e.g., the sheet feed tray 30) according to the third or fourth aspect, the number of reinforcement ribs (e.g., the reinforcement rib 43B) formed on the opposite surface is two or more. With such a configuration, the rigidity of the plate with which the cover comes into contact due to pushing by a user is sufficiently ensured, so that the deformation of the cover due to pushing by a user can be reduced more stably.
The sheet storage device (e.g., the sheet feed tray 30) according to the fifth aspect includes a compression spring (e.g., the compression spring 42) that biases the handle (e.g., the handle 31) in a direction opposite to the removal direction of the sheet storage. The compression spring is disposed between the handle and the handle holder (e.g., the holder 40). The handle holder has a viewing window (e.g., the viewing window 40f) through which the compression spring is visible from the outside of the sheet storage (e.g., the tray portion 32). The viewing window is formed between the two or more reinforcement ribs (e.g., the reinforcement rib 43B). With such a configuration, workability when an operator assembles the handle holder is enhanced.
In the sheet storage device (e.g., the sheet feed tray 30) according to any one of the second to sixth aspects, the cover (e.g., the tray cover 33) is provided with a projection (e.g., the contact rib 33d) to contact the contact surface (e.g., the contact surface 43a). With such a configuration, the deformation amount of the cover due to pushing by a user can be reduced, and deformation can be further restricted.
An image forming apparatus includes the sheet storage device (e.g., the sheet feed tray 30) according to any one of the first to seventh aspects. With such a configuration, an image forming apparatus can be provided in which, even when a cover (e.g., the tray cover 33) having low rigidity is used, deformation of the cover due to pushing by a user can be reduced without providing a new reinforcement member for reinforcing the cover.
The above-described embodiments are illustrative and do not limit the present invention. Thus, numerous additional modifications and variations are possible in light of the above teachings. For example, elements and/or features of different illustrative embodiments may be combined with each other and/or substituted for each other within the scope of the present invention.
Number | Date | Country | Kind |
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2023-066540 | Apr 2023 | JP | national |