This patent application is based on and claims priority pursuant to 35 U.S.C. § 119(a) to Japanese Patent Application No. 2023-100856, filed on Jun. 20, 2023, in the Japan Patent Office, the entire disclosure of which is hereby incorporated by reference herein.
The present disclosure relates to a sheet storage device.
Sheet storage devices, such as those used to store sheets (e.g., envelopes ejected from the ejection section of an image forming apparatus), have been used.
Such sheet storage devices may cause disorganization and misalignment of stored sheets, resulting in improper storage within the devices.
An embodiment of the present disclosure provides a sheet storage device includes a sheet storage to stack and store sheets conveyed to the sheet storage in a conveyance direction. The sheet storage includes: a first sheet contact surface at a downstream end of the sheet storage in the conveyance direction; a second sheet contact surface at one end of the sheet storage in an orthogonal direction orthogonal to each of the conveyance direction and the gravity direction; a first inclined portion having an upper end at a downstream side and a lower end at an upstream side in the conveyance direction and having the first sheet contact surface tilted downward in a gravity direction from the upper end to the lower end; and a second inclined portion tilted downward in the gravity direction toward the second sheet contact surface in the orthogonal direction.
A more complete appreciation of embodiments of the present disclosure and many of the attendant advantages and features thereof can be readily obtained and understood from the following detailed description with reference to the accompanying drawings, wherein:
The accompanying drawings are intended to depict embodiments of the present disclosure and should not be interpreted to limit the scope thereof. The accompanying drawings are not to be considered as drawn to scale unless explicitly noted. Also, identical or similar reference numerals designate identical or similar components throughout the several views.
In describing embodiments illustrated in the drawings, specific terminology is employed for the sake of clarity. However, the disclosure of this specification is not intended to be limited to the specific terminology so selected and it is to be understood that each specific element includes all technical equivalents that have a similar function, operate in a similar manner, and achieve a similar result.
Referring now to the drawings, embodiments of the present disclosure are described below. As used herein, the singular forms “a,” “an,” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise.
In a typical configuration of a sheet ejection tray in an image forming apparatus, the sheet ejection tray is spring-loaded and descends according to the weight of the sheet loaded on it. In this configuration, with a small number of sheets on the tray, the tray can receive ejected sheets at a high position, reducing the falling distance from the ejection position to the tray. This can prevent the sheets from being curled during their drop to the tray, ensuring proper storage on the tray.
In the configuration in which the sheet placement surface descends according to the weight of the sheets, additional mechanisms for this descending operation are needed, leading to higher device costs.
In view of the above circumstances, the sheets are to be stored with high positional accuracy.
According to one aspect of the present disclosure, the sheets are aligned and stored with high positional accuracy.
Referring to the drawings, embodiments of the present disclosure are described below. In the drawings, the same or corresponding parts are denoted by the same reference numerals, and redundant descriptions are simplified or omitted as appropriate. As an embodiment of a sheet storage device, an envelope ejection tray for stacking envelopes as sheets ejected from an image forming apparatus is described below.
As illustrated in
The directions X, Y, and Z in
The direction Y is the conveyance direction of the envelope, which means that the main conveyance direction of the envelope is the direction Y.
The storage box 11 of the present embodiment is made of plastic, specifically a polypropylene corrugated box, and has an open top. The size of the open top, an opening, is set to 440 millimeters (mm)×320 mm.
The storage box 11 is a highly rigid product with a thickness of 5 mm and a basis weight of 1000 g/m2. The storage box 11 has an internal height of 300 mm, allowing it to hold 500 square No. 2 envelopes. The storage box 11 is positioned so that the corrugations of the cardboard extend in the direction Z to prevent the envelopes from falling.
The storage box 11 is detachably attachable to the support frame 12. The storage box 11 has handle openings 11a at the upper portions of its front and back walls. The handle openings 11a allow the operator to grip the storage box 11 when it is removed from the support frame 12. The envelope ejection tray I can be carried by holding and lifting the handle 15.
The following describes an envelope stored in the envelope ejection tray 1 of the present embodiment.
As illustrated in
How the envelopes are stored in the storage box 11 after being ejected from the image forming apparatus is described with reference to
As illustrated in
As illustrated in
The envelope ejection tray 1 is positioned in the left-right direction with respect to the image forming apparatus 100 by bringing the casters into contact with the left side of the image forming apparatus 100 as illustrated in
As illustrated in
The envelope storage 10 includes an envelope contact plate 16 as a sheet contact member, a guide 17 as an inclined member, and an envelope support member 18 as a sheet placement member, all inside the storage box 11. The envelope contact plate 16 is placed at the downstream end of the storage box 11 in the conveyance direction of the envelope. The envelope contact plate 16 has a first envelope contact surface 16a. For example, in the present embodiment, the envelope contact plate 16 is positioned in the storage box 11 so that the first envelope contact surface 16a is parallel to the downstream side of the storage box 11 in the conveyance direction. The first envelope contact surface 16a contacts the leading end (or the downstream end) of an envelope in the conveyance direction, ejected from the image forming apparatus onto the storage box 11. The guide 17 is placed on the front side inside the storage box 11. The envelope support member 18 is placed on the rear side relative to the guide 17 inside the storage box 11 and is positioned at the bottom.
As illustrated in
An envelope placement surface 18a, or the sheet placement surface, which is the upper surface of the storage box 11, is positioned lower than the ejection section 101 (see
Since the first envelope contact surface 16a has the first inclined portion, the space in the conveyance direction within the storage box 11 where the envelope 50 can be stored is narrowed toward the upstream side of the storage box 11 in the conveyance direction as it goes downward in the gravity direction. As a result, even if there is some variation in the posture of the envelopes 50 when it falls due to differences in the amount of pushback toward the upstream side in the conveyance direction caused by the collision of the envelope 50 with the envelope contact surface 16a, the variation in the position of the leading end of the envelope 50 in the conveyance direction when they are finally stored in the storage box 11 can be minimized. This ensures that the envelopes 50 placed on the envelope placement surface 18a can be aligned against the envelope contact surface 16a. As an example of the behavior of the envelope 50 until the envelope 50 is stored in the storage box 11, the leading end of the envelope 50 is pushed back to the upstream side in the conveyance direction by the impact of the first collision with the envelope contact surface 16a. Then, the envelope 50 falls and the leading end thereof is again brought into contact with the envelope contact surface 16a, and falls along the envelope contact surface 16a. The envelope 50 is placed on the envelope placement surface 18a with its leading end aligned along the envelope contact surface 16a.
Due to the inclination of the storage box 11 with respect to the horizontal plane, the envelope placement surface 18a is inclined downward in the gravity direction, so that the downstream side of the envelope placement surface 18a in the conveyance direction is lower than the upstream side. The overlapping portion 50a of the envelope 50 to be stored in the storage box 11 is positioned at the downstream end of the envelope 50 in the conveyance direction. As a result, the thicker side of an envelope bundle 500, where the overlapping portion 50a is present, can be prevented from bulging and tilting toward the overlapping portion 50a. Thus, more envelopes 50 can be stacked and stored in the storage box 11 without collapsing the envelope bundle 500. If the inclination of the envelope placement surface 18a is steep, the envelopes 50 placed on the envelope placement surface 18a can be guided toward the envelope contact surface 16a.
The storage box 11 includes a shock absorber 19 between the envelope contact plate 16 and the downstream-end surface of the storage box 11 in the conveyance direction of envelopes. The shock absorber 19 is placed on the back surface of the envelope contact plate 16, on the areas where the envelope does not come into contact. The shock absorber 19 is formed of, for example, sponge. The shock absorber 19 mitigates the impact caused by the envelope 50 colliding with the envelope contact plate 16 and reduces the wear of the envelope contact plate 16. The shock absorber 19 further reduces the distance by which the envelope 50 is pushed back upon colliding with the envelope contact surface 16a, and minimizes the variation in the distance.
The inclination of the storage box 11 in the front-to-back direction is described with reference to
As illustrated in
The envelope support member 18 is placed on the bottom surface of the storage box 11. The envelope placement surface 18a, which is the upper surface of the envelope support member 18, is a surface on which the envelopes 50 are placed and stacked within the envelope storage 10. The envelope support member 18 has a vertical surface 18b adjacent to the guide 17 and facing a vertical surface 17b of the guide 17.
The inclined surface 17a and the envelope placement surface 18a are inclined downward in the gravity direction from the front side to the rear side (from the left to the right in
How the envelopes 50 are stored in the storage box 11 is described with reference to
As illustrated in
As illustrated in
As illustrated in
As described above, the upstream portion of the envelope 50 in the conveyance direction swings like a pendulum to the left and right in
As described above, in the present embodiment, the first inclined portion allows the envelopes 50 to be aligned and stored in the downstream portion of the storage box 11 in the conveyance direction. Further, the second inclined portion allows the envelopes 50 to be aligned and stored adjacent to the rear side 11c of the storage box 11. As described above, by inclining the surfaces in both the conveyance direction and the direction orthogonal to the conveyance direction, the envelopes 50 can be precisely aligned with the surfaces inside the storage box 11. Thus, the envelopes can be precisely aligned and stored within the storage box 11. Even when a large number of envelopes 50 are stacked and stored in the storage box 11, the position and orientation of each envelope in the stack can be maintained. Without adding additional movable parts such as springs or drive mechanisms to the storage box 11, the envelopes 50 can be accurately positioned and stored within the storage box 11, resulting in a cost-effective and highly safe envelope ejection tray.
As described above, by inclining the envelope placement surface 18a downward in the gravity direction toward the downstream side in the conveyance direction, as illustrated in
Further, the second inclined portion allows the envelopes 50 to be aligned and stored in the direction orthogonal to the conveyance direction. Even if one side of the envelopes 50 is thicker in the orthogonal direction orthogonal to the conveyance direction, the bulging of the envelope bundle 500 can be reduced, enabling more envelopes 50 to be stored in the storage box 11 (details will be described later).
Further, the guide 17 restricts the swinging range of the envelope 50 in the horizontal direction in
Particularly in the present embodiment, the inclined surface 17a guides the envelopes 50 toward the rear side 11c. Additionally, the inclined envelope placement surface 18a guides and aligns the envelopes 50 placed on it toward the rear side 11c. However, as illustrated in
Further, although the case where the envelope 50 has the overlapping portion 50a on one end portion in the conveyance direction (see
In this case, as illustrated in
A configuration of an ejection section included in an image forming apparatus is described below. The image forming apparatus prints an image on an envelope and then ejects the envelope from the ejection section toward the envelope ejection tray.
As illustrated in
As illustrated in
This disclosure has been described above with reference to specific embodiments. It is to be noted that this disclosure is not limited to the details of the embodiments described above, but various modifications and enhancements are possible without departing from the scope of the invention. It is therefore to be understood that this disclosure may be practiced otherwise than as specifically described herein. For example, elements and/or features of different embodiments may be combined with each other and/or substituted for each other within the scope of this invention. The number of constituent elements and their locations, shapes, and so forth are not limited to any of the structure for performing the methodology illustrated in the drawings.
In the above description, the envelope is exemplified as an example of the sheet, but the sheet stored in the sheet storage device of the present disclosure is not limited thereto. The “sheet” includes the sheet P (plain papers), thick papers, postcards, thin papers, coated papers (coated papers, art papers, etc.), tracing papers, OHP sheets, plastic films, prepreg, and copper foil, in addition to envelopes. The sheet is not necessarily limited to a sheet having a thick portion.
In the above description, the sheet storage device for stacking and storing the sheets ejected from the image forming apparatus has been exemplified, but the present disclosure is not limited thereto.
In the above embodiment, with the storage box 11 inclined in the conveyance direction of the envelope, the first envelope contact surface 16a forms a first inclined portion (see
Aspects of the present invention are as follows.
A sheet storage device includes a sheet storage to stack and store sheets conveyed to the sheet storage in a conveyance direction. The sheet storage includes: a first sheet contact surface at a downstream end of the sheet storage in the conveyance direction; a second sheet contact surface at one end of the sheet storage in an orthogonal direction orthogonal to each of the conveyance direction and the gravity direction; a first inclined portion having an upper end at a downstream side and a lower end at an upstream side in the conveyance direction and having the first sheet contact surface tilted downward in a gravity direction from the upper end to the lower end; and a second inclined portion tilted downward in the gravity direction toward the second sheet contact surface in the orthogonal direction.
In the sheet storage device according to Aspect 1, the sheet storage further incudes a sheet placement surface at a bottom of the sheet storage, to stack the sheets. The second inclined portion is at another end of the sheet storage opposite to the second sheet contact surface in the orthogonal direction; and at a position higher than the sheet placement surface in the gravity direction.
In the sheet storage device according to Aspect 2, the sheet storage further includes: a storage box having an opening top to which the sheets are ejected, the storage box having the first sheet contact surface, the second sheet contact surface, the first inclined portion, and the second inclined portion; and a support frame to which the storage box is detachably attached.
In the sheet storage device according to any one of Aspects 1 to 3, the sheet storage further includes a storage box having an opening top to which the sheets are ejected; and a support frame to which the storage box is detachably attached.
In the sheet storage device according to any one of Aspects 1 to 4, the sheet storage further includes a storage box having an opening to which the sheets are ejected; a support frame to which the storage box is detachably attached; and a sheet placement member having a sheet placement surface to stack the sheets, the sheet placement surface including the second inclined portion.
In the sheet storage device according to any one of Aspects 1 to 5, the sheet storage further includes a storage box. The storage box is tilted downward in the gravity direction and toward the downstream end of the sheet storage in the conveyance direction to form the first inclined portion by the first sheet contact surface.
In the sheet storage device according to any one of Aspects 1 to 6, the sheet storage further includes a storage box to store the sheets; a sheet contact member having the first sheet contact surface; and a shock absorber between the sheet contact member and the storage box.
In the sheet storage device according to any one of Aspects 1 to 7 the sheet storage further includes a sheet placement surface tilted downward in the gravity direction with an upstream end higher than a downstream end of the sheet placement surface in the conveyance direction, to stack the sheets.
In the sheet storage device according to Aspect 8, the sheet storage further includes a storage box to store the sheets, each having a thick portion at one end facing the first sheet contact surface; and a thin portion at another end and farther from the first sheet contact surface than the thick portion, in the conveyance direction. The thick portion is thicker than the thin portion.
In the sheet storage device according to any one of Aspects 1 to 7, the sheet storage further includes a storage box to store the sheets, each having a thick portion at one end facing the second sheet contact surface; and a thin portion at another end and farther from the second sheet contact surface than the thick portion, in the orthogonal direction. The thick portion is thicker than the thin portion.
The above-described embodiments are illustrative and do not limit the present invention. Thus, numerous additional modifications and variations are possible in light of the above teachings. For example, elements and/or features of different illustrative embodiments may be combined with each other and/or substituted for each other within the scope of the present invention.
Number | Date | Country | Kind |
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2023-100856 | Jun 2023 | JP | national |