1. Field of the Invention
The present invention relates to a sheet storing apparatus that stores sheets and an image forming apparatus that is equipped with the sheet storing apparatus.
2. Description of the Related Art
Some conventional image forming apparatuses, such as copying machines, are equipped with a post-processing apparatus that temporarily stacks a plurality of sheets on a tray, staples the sheets, and discharges the stapled sheets (refer to FIG. 2 in Japanese Patent Application Laid-Open No. 2008-156089). Also, Japanese Patent Application Laid-Open No. 2008-156089 discusses a configuration in which, to move a plurality of sheets, a claw-shaped member capable of pushing out a plurality of sheets is driven by an endless belt mounted below a stacking portion.
According to an aspect of the present invention, a sheet storing apparatus includes a plurality of sheet stacking units that are lapped over one another in a sheet thickness direction, each of the plurality of sheet stacking units including a stacking portion configured to stack thereon a sheet conveyed by a conveyance unit configured to convey the sheet, and a contact member including a contact portion configured to contact an edge of the sheet stacked on the stacking portion, the contact member being configured to move the sheet in a direction perpendicular to a direction in which the conveyance unit conveys the sheet, the contact member being movable between a standby position and a moved position and being moved from the standby position to the moved position to move the sheet stacked on the stacking portion, wherein, in a state in which the contact member is located in the standby position, the contact portion of the contact member is located upstream of the edge of the sheet conveyed by the conveyance unit with respect to a direction in which the contact member is moved from the standby position to the moved position.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Various exemplary embodiments, features, and aspects of the invention will be described in detail below with reference to the drawings.
The image forming unit 101 includes a photosensitive drum 111, which rotates clockwise as viewed in
The feeding unit 102, which feeds a sheet S, includes a feeding cassette 105, in which sheets S to be image-formed are stored, a feeding roller 107, a conveyance guide 109, and a registration roller 110.
The fixing unit 103 includes a fixing roller 116, a pressure roller 117, which is caused to contact the fixing roller 116 from below, and a fixing discharging roller pair 118, and is configured to fix a toner image formed on the sheet S by the image forming unit 101.
The sheet discharging unit 104 includes a first switching member 120, a conveyance roller 121, a discharging guide 122, a discharging roller 123, and a discharging stacking portion 124, which is formed on the top surface of the apparatus body 100.
The first switching member 120 can be switched by a central processing unit (CPU) 50 (illustrated in
Next, an image forming operation of the apparatus body 100 is described. When the apparatus body 100 receives image information from an external apparatus, such as a personal computer (PC), or a network, such as a local area network (LAN), the exposure device 113 emits laser light L based on the image information. The laser light L exposes the surface of the photosensitive drum 111, which is uniformly charged at a predetermined polarity and potential by the charging roller 112.
This removes electric charge from the exposed portion of the surface of the photosensitive drum 111, so that an electrostatic latent image is formed on the surface of the photosensitive drum 111. Then, toner is attached to the photosensitive drum 111 by the developing device 114 to make the electrostatic latent image visible as a toner image. The toner image on the photosensitive drum 111 is transferred onto the sheet S at a transfer nip portion formed between the photosensitive drum 111, which is rotating clockwise, and the transfer roller 115.
On the other hand, the sheet S to be supplied to the image forming unit 101 is separated and fed on a sheet-by-sheet basis from the feeding cassette 105 by the feeding roller 107, and is then conveyed to the registration roller 110 along the conveyance guide 109. At this time, since the registration roller 110 is in a stopped state, the sheet S is temporarily stopped by the registration roller 110. Then, the sheet S, which has been temporarily stopped, is conveyed to the transfer nip portion by the registration roller 110, which starts to rotate with timing synchronized with a toner image formed by the image forming unit 101.
The toner image formed on the photosensitive drum 111 is transferred onto the sheet S by the transfer roller 115. Then, the sheet S having the toner image transferred thereon is conveyed to the fixing unit 103, and is nipped and conveyed by the fixing nip portion formed between the fixing roller 116 and the pressure roller 117. At the fixing nip portion, the sheet S is heated and pressed, so that the toner image is fixed onto the surface of the sheet S.
In a case where the sheet S is to be discharged and stacked onto the discharging stacking portion 124, the CPU 50 sets the first switching member 120 to a position (position indicated with the broken line) to convey the sheet S toward the discharging roller 123. Accordingly, the sheet S having an image formed thereon is conveyed along the discharging guide 122 by the conveyance roller 121 and is then discharged onto the discharging stacking portion 124 by the discharging roller 123.
On the other hand, in a case where the sheet S is to be conveyed to the sheet storing apparatus 200, the CPU 50 previously sets the first switching member 120 to a position indicated with the solid line in
The sheet storing apparatus 200 includes a plurality of sheet storing units 201 to 203 that are lapped over one another. Conveyance roller pairs (conveyance members) 204 to 206 respectively convey sheets S to the sheet storing units 201 to 203.
As illustrated in
The conveyance destination of the sheet S is switched by a second switching member 211 and a third switching member 212. Thus, the sheet S is guided by the conveyance guides 207 to 210 and is then conveyed to any one of the sheet storing units 201 to 203.
The second switching member 211 and the third switching member 212 are switched between a position indicated with the solid line and a position indicated with the broken line in
Also, in a case where the sheet S is to be conveyed to the sheet storing unit 202, the CPU 50 switches and holds only the third switching member 212 to the position indicated with the broken line. Accordingly, the sheet S passes through the conveyance guides 128, 207, and 209 in this order, and is then conveyed to the sheet storing unit 202.
Next, the more details of the configuration of the sheet storing apparatus 200 are described. In the present exemplary embodiment, since the sheet storing units 202 and 203 have the same configuration as that of the sheet storing unit 201, only the sheet storing unit 201 is described, and the other sheet storing units 202 and 203 are omitted from description.
First, the whole picture of the sheet storing apparatus 200 is described.
The sheet storing unit 201 further includes a pushing unit 233 configured to push an edge of the sheet S in a direction perpendicular to the conveyance direction of the sheet S stacked on the fixed stacking portion 231 to move a part of the sheet S up to a position where the sheet S is receivable by the user. The pushing unit 233 includes protrusion-shaped contact portions 233a, which are configured to contact the edge of the sheet S in the direction perpendicular to the conveyance direction of the sheet S. The contact portions 233a each extend in the sheet thickness direction so as to be able to push a plurality of sheets S at a time. In the first exemplary embodiment, the height of each of the contact portions 233a is set to 5 mm so as to be able to push about 20 sheets S at a time. The pushing unit 233 further includes a moving stacking portion 233b, which is formed to be movable integrally with the contact portions 233a and configured to stack thereon a portion of the sheet S. The moving stacking portion 233b is in the shape of a surface folded at the contact portions 233a.
Furthermore, the moving stacking portion 233b extends by a length equal to or greater than the length of the sheet S in the x direction in
Next, the configuration of a drive transmission unit (an engaging portion) 241 is described. As illustrated in
An electromagnetic clutch 243 is formed on the lever rotation supporting portion 241b. The electromagnetic clutch 243 is connected to a motor M via a lever drive shaft 242 and is configured to transmit a driving force of the motor M to the lever rotation supporting portion 241b depending on the turning on and off of the electromagnetic clutch 243. As the motor M rotates in the normal direction and reverse direction, the lever 241a swigs (moves) around the lever rotation supporting portion 241b. In other words, the motor M and the electromagnetic clutch 243 function as a first movement unit that moves the lever 241a to move the contact portions 233a together with a first movement contact portion 233d and a second movement contact portion 233e (
Next, a sequence of operations performed until the sheet S is discharged is described with reference to
When the sheet S is to be stored in the sheet storing unit 201, the sheet S is conveyed to the sheet storing unit 201 via the conveyance roller pairs 204. At this time, the pushing unit 233 is in the standby position so as not to disturb the conveyance of the sheet S via the conveyance roller pairs 204.
When the user issues a discharging instruction via an operation display unit 292 (
When performing the discharging operation, the CPU 50 first turns on the electromagnetic clutch 243, and then rotates the motor M in the normal direction to swings the lever 241a. When the lever 241a is swung, the lever contact portion 241c formed on the tip of the lever 241a contacts (engages with) the first movement contact portion (a first engaged portion) 233d. Then, the lever contact portion 241c moves the pushing unit 233 from the standby position to the discharging position to move the sheet S. At this time, since the lower surface of the fixed stacking portion 231 serves as a ceiling plane of the sheet storing unit 202, a sheet S can be conveyed to the sheet storing unit 202 even when the sheet S stacked in the sheet storing unit 201 is being discharged.
When the sheet S has been moved to the position illustrated in
Furthermore, the sheet storing units 202 and 203 also have a configuration similar to that of the sheet storing unit 201. Thus, the CPU 50 can energize only the electromagnetic clutch 243 of any one of the sheet storing units 201 to 203 to selectively transmit a driving force to the lever 241a. Then, the CPU 50 can swing the lever 241a of the selected sheet storing unit to move the pushing unit 233, thus discharging the sheet S.
As described above, in the first exemplary embodiment, the drive transmission unit 241, which transmits a drive force for discharging a sheet stored in the sheet storing unit 201, is located upstream of the moving stacking portion 233b in the sheet discharging direction with respect to the sheet width direction (the y direction in
Accordingly, the thickness required for the sheet storing unit 201 can be constituted only by a space for disposing the conveyance roller pairs 204, the thicknesses of the fixed stacking portion 231 and the moving stacking portion 233b, and a space for stacking sheets.
According to the first exemplary embodiment, the sheet storing apparatus 200 can be downsized in the height direction. In particular, even when the sheet storing apparatus 200 is equipped with a plurality of sheet storing units that are lapped over one another, the height thereof can be minimized.
Furthermore, according to the first exemplary embodiment, even when a sheet S is being discharged from a sheet storing unit, another sheet S can be conveyed to another sheet storing unit.
Next, a second exemplary embodiment is described. In the second exemplary embodiment, the description of configurations and operations similar to those of the first exemplary embodiment is not repeated as appropriate. The second exemplary embodiment differs from the first exemplary embodiment in the configuration of a drive transmission unit.
First, a configuration of the second exemplary embodiment is described with reference to
Furthermore, a lifting and lowering unit (a second movement unit) 346 includes a lifting and lowering belt 346a, a lifting and lowering pulley gear 346b, a lifting and lowering pulley 346c, a lifting and lowering pinion 346d, and a motor M2. The lever holding portion 341d engages with the lifting and lowering belt 346a and is configured to move integrally with the lifting and lowering belt 346a. The lifting and lowering pulley gear 346b meshes with the lifting and lowering pinion 346d, which is arranged integrally with the shaft of the motor M2, and transmits a driving force from the motor M2 to the lifting and lowering belt 346a. The CPU 50 can rotate the motor M2 in the normal and reverse directions to lift and lower the drive transmission unit 341 in the thickness direction of the sheet S (in the z direction in
Next, a sequence of operations for discharging the sheet S stored in a sheet storing unit is described. The CPU 50 (
To discharge the sheets S stored in the sheet storing units 301 to 303, the CPU 50 controls the lifting and lowering unit 346 via the motor M2 to lift or lower the drive transmission unit 341 to the position corresponding to one of the sheet storing units 301 to 303 in which the sheet S to be discharged is stored. Next, the CPU 50 controls the drive transmission unit 341 via the motor M1 to swing the lever 341a, thus moving the pushing unit 233 in the sheet discharging direction. With the pushing unit 233 moved, the contact portions 233a push out the sheet S to discharge the sheet S. When the reception detection unit 70 (
The second exemplary embodiment provides a configuration having a single lever 341a in addition to the advantageous effect obtained in the first exemplary embodiment. Accordingly, even in a case where, for example, three or more sheet storing units are lapped over one another, there is no need to add a lever and an electromagnetic clutch to every sheet storing unit. Therefore, the second exemplary embodiment facilitates the realization of multi-stage sheet storing units.
The above first and second exemplary embodiments have been described with a configuration in which three sheet storing units are lapped over one another. However, the present invention is not limited to such a configuration. The present invention can also apply to a configuration in which, for example, two sheet storing units or four or more sheet storing units are lapped over one another.
Furthermore, the above first exemplary embodiment has been described with a configuration in which a single motor M is used as a drive source for the drive transmission unit 241. However, the present invention is not limited to such a configuration. The present invention can also apply to a configuration in which, for example, motors are arranged for the respective sheet storing units.
Moreover, the above first and second exemplary embodiments have been described with a configuration in which the fixed stacking portion 231 is a planar member. However, the present invention is not limited to such a configuration. The present invention can also apply to a configuration in which, for example, the fixed stacking portion 231 is a linear member or a belt-like member.
Additionally, in the above-described second exemplary embodiment, the position of the drive transmission unit 341 in the z direction in
Furthermore, in the above-described first and second exemplary embodiments, the position of the lever 241a or 341a in the swinging direction is controlled only by the motor M or M1. However, this is not restrictive. For example, the position of the lever in the swinging direction may be detected by a sensor or the like to improve positional accuracy.
Furthermore, in the above-described second exemplary embodiment, a single lever 341a is included in the drive transmission unit 341. However, this is not restrictive. For example, a plurality of levers may be included in the drive transmission unit 341.
Furthermore, the above first and second exemplary embodiments have been described with a configuration in which the sheet storing apparatus 200 is mounted inside the image forming apparatus 100. However, the present invention is not limited to such a configuration. The present invention can also apply to a configuration in which, for example, a sheet storing apparatus is mounted outside an image forming apparatus.
In addition, the above first and second exemplary embodiments have been described with a configuration in which the pushing unit is restricted by the rail provided in the frame. However, the present invention is not limited to such a configuration. The present invention can also apply to a configuration in which, for example, a rail member is provided separately from the frame or the pushing unit is guided by a groove provided in the fixed stacking portion.
Furthermore, the above first and second exemplary embodiments have been described with a configuration having a moving stacking portion. However, the present invention is not limited to such a configuration. The present invention can also apply to a configuration in which, for example, the moving stacking portion is omitted and a protruding portion that protrudes from the lower part of the contact portion is inserted into a groove formed in the fixed stacking portion.
Furthermore, the above first and second exemplary embodiments have been described with a configuration in which the lower surface of the stacking portion serves a ceiling plane of the lower sheet storing unit. However, the present invention is not limited to such a configuration. The present invention can also apply to a configuration in which, for example, a separate guide member or the like, which is arranged on the lower surface of the stacking portion, is used as a ceiling plane or a sheet conveyance guide.
Moreover, the above first and second exemplary embodiments have been described with a configuration in which the pushing unit is composed of integrally formed components. However, the present invention is not limited to such a configuration. The present invention can also apply to a configuration in which, for example, individual components are coupled to constitute the pushing unit.
Additionally, the above first and second exemplary embodiments have been described with a configuration in which the drive transmission unit 241 or 341 is in the shape of a lever. However, the present invention is not limited to such a configuration. The present invention can also apply to a configuration in which, for example, as illustrated in
Furthermore, the above first and second exemplary embodiments have been described with a configuration in which, to return the pushing unit 233 to the standby position, the lever 241a is caused to contact the second movement contact portion 233e formed on the pushing unit 233. However, the present invention is not limited to such a configuration. The present invention can also apply to a configuration in which, for example, as illustrated in
Additionally, in the above-described first and second exemplary embodiments, two separate contact portions 233a are arranged. However, this is not restrictive. For example, as illustrated in
In addition, the above first and second exemplary embodiments have been described with a configuration in which a trailing-edge portion of the sheet S in the moving direction is stacked on the moving stacking portion 233b. However, the present invention is not limited to such a configuration. The present invention can also apply to a configuration in which, for example, as illustrated in
Furthermore, the above first and second exemplary embodiments have been described with a configuration in which the moving stacking portion 233b is arranged on the fixed stacking portion 231. However, the present invention is not limited to such a configuration. The present invention can also apply to a configuration in which, for example, as illustrated in
Additionally, in the above-described first and second exemplary embodiments, the sheet storing apparatus 200 or 300 is mounted aslant for the purpose of downsizing. However, this is not restrictive. For example, with importance attached to the ease of the user receiving the sheet S, the sheet storing apparatus may be mounted horizontally to allow the sheet S to be discharged horizontally.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2014-008931 filed Jan. 21, 2014, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2014-008931 | Jan 2014 | JP | national |
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5203550 | Kawano | Apr 1993 | A |
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5774778 | Adachi | Jun 1998 | A |
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Number | Date | Country |
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2008-156089 | Jul 2008 | JP |
Number | Date | Country | |
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20150203319 A1 | Jul 2015 | US |