1. Field of the Invention
This invention relates to a sheet stuff supplying/feeding device which is employed in an imaging device such as a copier, printer, facsimile or a composite machine of these devices using electrophotography, and more particularly to a sheet stuff supplying/feeding device which can supply/feed a sheet stuff stably and intermittently with no adverse effect and occurrence of impulsive sound due to shock during supplying/feeding of the sheet stuff.
2. Description of the Related Art
Traditionally, in an imaging device such as a copier, printer, facsimile or a composite machine of these devices using electrophotography, such a configuration as shown in
Cam plates 106 are fixed to both ends of the rotating shaft 103, respectively. While the sheet stuff is not supplied/fed, the cam plates 106 depress flanges 107, respectively so that the sheet stuff (not shown) placed on the pressing plate 101 are separated from the supplying/feeding rolls 104.
Meanwhile, the above conventional sheet stuff supplying/feeding 100 has the following problems: (1) An adverse effect on image quality is generated owing to shock, and the impulsive sound is also loud. (2) The intermittent driving of the supplying/feeding rolls 104 which serve as feeding units is likely to be unstable (the rolls do not rotate or continue to rotate)
The problem of (1) is attributed to the following fact. As seen from
On the other hand, the problem of (2) is particularly remarkable when a tooth-lack gear 108 is employed, as shown in
On the other hand, if the force of the coil spring 110 for the tooth-lack 108 is too small, even when the solenoid 111 is operated, the tooth-lack gear 108 starts to operate with a time lag, or otherwise does not rotate. As the case may be, this leads to an inconvenience of causing the shifting of the position where an image is started to be written or paper jamming. Incidentally, a configuration has been also proposed in which pressing force of a separating member acts on the rotating shaft 103 of the supplying/feeding rolls 104. However, the pressing force is smaller than that of the urging member for the pressing plate 101.
Examples of the techniques capable of solving the above problems have been disclosed in JP-A-2000-136035, JP-A-1-308339 or JP-A-8-268574.
However, the above related arts have the following problems.
In order to obviate the problem of (1), a sheet stuff supplying/feeding device as disclosed in JP-A-2000-136035 has been proposed. The sheet stuff supplying/feeding device as disclosed in JP-A-2000-136035, however, is provided with a restricting unit for restricting the rebounding speed of the pressing plate after the pressing unit has released the pressing force. This makes the structure complicate and requires a large space where the restricting unit is to be arranged, thereby leading to an increase in the production cost and upsizing of the device.
On the other hand, the hand sheet-feeding device disclosed in JP-A-1-308339 is structured so that in the stand-by state, the urging unit for the sheet stuff placing plate provides the weakest force, and when the paper supplying operation is started, the urging force increases.
The hand sheet-feeding device disclosed in JP-A-1-308339 can improve the above problems of (1) and (2). This device, however, has the problems that driving of the feeding unit must be controlled separately, and the urging force is unstable under the influence of twisting due to the sheet stuff placing plate being urged by the elastic member on the one side.
The sheet stuff supplying/feeding device disclosed in JP-A-8-268574 is provided with a sheet stuff bundle receiving member and a pressurizing mechanism of pressurizing the sheet stuff receiving member toward the supplying/feeding roll through a spring member in synchronism with the rotating operation of the supplying/feeding roll on the lower side of the tip of the sheet stuff bundle. Since the sheet stuff receiving member and the pressurizing mechanism are provided on the lower side of the tip of the sheet stuff bundle, the pressurizing mechanism must be arranged centrally beneath the sheet stuff bundle receiving member. This leads to the other problems of upsizing of each member and complication of the structure of the device.
This invention has been accomplished in order to obviate the problems of the related arts. The present invention has been made in view of the above circumstances and provides a sheet stuff supplying/feeding device which can supply/feed a sheet stuff stably and intermittently while preventing an adverse effect and occurrence of impulsive sound due to shock during supplying/feeding of the sheet stuff, without giving rise to upsizing components and complication of the structure.
According to an aspect of the present invention, a sheet stuff supplying/feeding device includes a sheet stuff placing plate that places at least a tip of a sheet stuff, a feeding unit that feeds the sheet stuff while being in contact with the sheet stuff placed on the sheet stuff placing plate, and a driving unit that drives the feeding unit. Preferably, cam members are provided at both ends of a rotating shaft of the feeding unit, displacement changing members are swingably provided in engagement with the cam members, the sheet stuff placing plate is shifted in synchronism with the swing of the displacement changing members through first elastic members, and the sheet stuff placed on the sheet stuff placing plate and the feeding unit are contacted and separated by the synchronism.
In accordance with the invention, cam members attached to both ends of the rotating shaft which rotates the feeding unit rotate in synchronism with the start of the rotation of the feeding unit, and the displacement changing members swing with the rotation of the cam members. Attendant on the swing of the displacement changing members the sheet stuff placing plate shifts upwards through the first elastic members. The urging force gradually increases with the extension of the first elastic members due to the swing of the displacement changing members. Therefore, in such a simple configuration, the shock and impulsive sound at the instant when the sheet stuff touches with the feeding unit can be relaxed. Further, since the sheet stuff placing plate is urged at its both ends by the cam members and the displacement changing members provided at both ends of the rotating shaft which rotates the feeding unit, the sheet stuff can be supplied/fed with a preferred supplying/feeding performance without being affected by the twist of the sheet stuff placing plate. Since it is not necessary to arrange the urging member at the center of the sheet stuff placing plate, the sheet stuff supplying/feeding device can be provided in a compact structure.
In accordance with this invention, there can be provided a sheet stuff supplying/feeding device which can supply/feed a sheet stuff stably and intermittently while preventing an adverse effect and occurrence of impulsive sound due to shock during supplying/feeding of the sheet stuff, without giving rise to upsizing components and complication of the structure of the device.
Preferred embodiment of the present invention will be described in detail based on the following figures, wherein:
Referring now to the drawings, an explanation will be given of various embodiments of this invention.
A full-color printer, generally 01, as seen from
The photoconductor drums 11, 12, 13 and 14, as seen from
The signal corresponding to the image information for each color is rastererized by an image processing unit (not shown) and supplied to the laser optical unit 03 shown in
In the vicinity of each photoconductor drum 11, 12, 13, 14, the imaging process for each color based on the known electrophotography is carried out. First, as the photoconductor drum 11, 12, 13, 14, for example, a photoconductor drum (image carrier) using an OPC photoconductor having a diameter of 20 mm is used. These photoconductor drums 11, 12, 13 and 14 are rotation-driven at a rotating speed of e.g. 95 mm/sec. As seen from
Thereafter, the surface of the photoconductor drum 11, 12, 13, 14 is irradiated with the laser beam 31, 32, 33, 34 corresponding to the yellow (Y), magenta (M), cyan (C), black (K) by the laser optical unit 03 which is the exposure device. Thus, the electrostatic latent image corresponding to the input image information for each color is created on the surface. When the latent image is written by the laser optical unit, in the photoconductor drum 11, 12, 13, 14, the surface is discharged to about −60 V or lower at the potential of the image exposed portion.
The electrostatic latent image corresponding to each color of yellow (Y), magenta (M), cyan (C), black (K) created on the surface of the photoconductor drum 11, 12, 13, 14 is developed by the corresponding color developer 41, 42, 43, 44. The electrostatic latent image thus developed is visualized as the toner image of each color of yellow (Y), magenta (M), cyan (C), black (K) on the photoconductor drum 11, 12, 13, 14.
In this embodiment, the developing device 41, 42, 43, 44 adopts a magnetic brush contact type of two-component developing system, but the scope of the invention should not be limited to such a developing system. This invention can be adequately applied to the other developing system such as a single-component developing system, a non-contact type developing system, etc.
The developing device 41, 42, 43, 44 is filled with a toner of each color of yellow (Y), magenta (M), cyan (C), black (K) and a developer of carriers. When the developing device 41, 42, 43, 44 is supplied with the corresponding toner from a cartridge 04Y, 04M, 04C, 04K shown in
The toner employed in the developing device 41, 42, 43, 44 may be a “spherical toner” with a form factor MLS2 defined by the following equation being 100 to 140, e.g. MLS2=about 130 and an average grain diameter of 3 μm to 10 μm.
The toner supplied onto the developing roll 401 forms a magnetic brush with the carriers owing to a magnetic force of the magnet roll. The magnetic brush is in contact with the photoconductor drum 11, 12, 13, 14. By applying a developing bias voltage of AC+DC to the developing roll 401 so that the toner on the developing roll 401 is developed as a latent image created on the photoconductor drum 11, 12, 13, 14, the toner image is created. In this embodiment, the developing bias voltage is set at 4 kHz, 1.5 kvpp in AC and about −230V in DC.
The toner image of each color of yellow (Y), magenta (M), cyan (C), black (K) created on the photoconductor drum 11, 12, 13, 14 is primarily electrostatic-duplicated on the first primary duplicating drum 51 and the second primary duplicating drum 52. Specifically, the toner images of yellow (Y) and magenta (M) created on the photoconductor drums 11 and 12 are duplicated on the first primary intermediate duplicating drum 51, respectively. The toner images of cyan (C) and black (K) are duplicated on the second primary intermediate duplicating drum 52, respectively. Thus, on the first primary intermediate duplicating drum 51, created are a monochromatic image duplicated from either the photoconductor drum 11 or 12 and a double-color image composed of two-color toner images superposition-duplicated from both the photoconductor drums 11 and 12. On the second primary intermediate drum 52 also, likewise, the monochromatic image and double-color image are created.
The surface potential required to duplicate electrostatically the toner image from the photoconductor drum 11, 12, 13, 14 to the first and second primary duplicating drums 51 and 52 is about +250 to 500 V. This surface potential is set at an optimum value according to the charged state of the toner and environmental temperature and humidity. The environmental temperature and humidity can be easily known by detecting the resistance of the material having a characteristic of the resistance varying according to the environmental temperature and humidity. As described above, where the charged quantity of the toner is within a range of −20 to 35 μC/g and in the environment of room temperature and humidity, the surface potential of the first and second primary intermediate duplicating drums 51 and 52 is desirably about +380 V.
The first, second primary intermediate duplicating drum 51, 52 employed in this embodiment has e.g. an outer diameter of 42 mm and a resistance set at about 108 Ω. The first, second primary intermediate duplicating drum 51, 52 is a cylindrical rotary body composed of a single layer or plural layers and having a flexible or elastic surface. Generally, the cylindrical rotary body is a metallic pipe serving as a metallic core made of Fe or Al covered with a low resistance rubber layer (R=102 to 103 Ω) such as a conductive silicon rubber having a thickness of about 0.1 to 10 mm. The outermost surface of the first, second primary intermediate drum 51, 52 is typically formed of a high releasiablity layer (R=105 to 109 Ω)having a thickness of 3 to 100 μm and made of fluororubber dispersed with fluororesin particles and bonded by silane coupling agent adhesive (primer). The important matters are the resistance and the releasiability of the surface. Any material may be employed as long as it provides the resistance of R=105 to 109 Ω and high releasibility of the releasibility layer.
In this way, the monochromatic or double-color toner image created on the first, second primary intermediate duplicating drum 51, 52 is secondarily electrostatic-duplicated on the secondary intermediate duplicating drum 53. Thus, the final toner image from a monochromatic image to a fourfold-color image of yellow (Y), magenta (M), cyan (C) and black (K) is created on the secondary intermediate duplicating drum 53.
The surface potential required to duplicate electrostatically the toner image from the first, second intermediate photoconductor drum 51, 52 to the secondary duplicating drum 53 is about +600 to 1200 V. Like the case of duplication from the photoconductor drum 11, 12, 13, 14 to the first primary duplicating drum 51 and second primary duplicating drum 52, this surface potential is set at an optimum value according to the charged state of the toner and environmental temperature and humidity. Since what is necessary for duplication is the potential difference between the first, second primary intermediate duplicating drum 51, 52 and the secondary intermediate duplicating drum 53, the surface potential must be set at a value corresponding to the surface potential of the first, second primary intermediate duplicating drum 51, 52. As described above, where the charged quantity of the toner is within a range of −20 to 35 μC/g, in the environment of room temperature and humidity and where the surface potential of the first, second primary intermediate duplicating drum 51, 52 is about +380 V, the surface of the secondary intermediate duplicating drum 53 is desirably set at about +880 V, namely, the potential difference between the first, second primary duplicating drum 51, 52 and the secondary intermediate duplicating drum 53 is desirably set at about +500 V.
The secondary intermediate duplicating drum 53 employed in this embodiment has e.g. an outer diameter of 42 mm which is equal to that of the first, second primary intermediate duplicating drum 51, 52 and a resistance set at about 1011 Ω. Like the first, second primary intermediate duplicating drum 51, 52, the secondary intermediate duplicating drum 53 is also a cylindrical rotary body composed of a single layer or plural layers and having a flexible or elastic surface. Generally, the cylindrical rotary body is a metallic pipe serving as a metallic core made of Fe or Al covered with a low resistance rubber layer (R=102 to 103 Ω) such as a conductive silicon rubber having a thickness of about 0.1 to 10 mm. The outermost surface of the secondary intermediate duplicating drum 53 is typically formed of a high releasiablity layer having a thickness of 3 to 100 μm and made of fluororubber dispersed with fluororesin particles and bonded by silane coupling agent adhesive (primer). Now, it should be noted that the resistance of the secondary intermediate duplicating drum 53 must be set at a higher value than that of the first, second primary intermediate duplicating drum 51, 52. If not, the secondary intermediate duplicating drum 53 charges the first, second primary intermediate duplicating drum 51, 52. This makes it difficult to control the surface potential of the primary intermediate duplicating drum 51, 52. As long as such a condition is satisfied, the secondary intermediate duplicating drum 53 may be made of any material.
Next, the final toner image from a monochromatic image to a fourfold-color image created on the secondary intermediate duplicating drum 53 is tertiarily electrostatic-duplicated on a duplicating sheet of paper P passing a sheet transfer path by a final duplicating roll 60. The duplicating sheet of paper P is passed through resisting rollers 61 via a paper feeding step as shown in
The duplicating roll 60 has e.g. an outer diameter of 20 mm and a resistance set at about 108 Ω. The duplicating roll 60 is formed of a metallic shaft covered with a semiconductive layer of e.g. urethane rubber and further covered with a tube having a surface microhardness larger than that of polyimide resin or polyetherimide resin. Concretely, the tube 63 may be made of polyimide resin or polyetherimide resin. The voltage to be applied to the duplicating roll 60 has an optimum value, which varies according to the environmental temperature and humidity, kind of sheet of paper (resistance and others), etc., and is generally about +1200 to 5000 V. This embodiment adopts a constant current system in which a substantially appropriate duplicating voltage (+1600 to 2000 V) can be obtained by passing a current of about +6 μA in an environment of room temperature and humidity.
Meanwhile, according to a first aspect of the invention, a sheet stuff supplying/feeding device includes a sheet stuff placing plate that places at least a tip of a sheet stuff, a feeding unit that feeds the sheet stuff while being in contact with the sheet stuff placed on the sheet stuff placing plate, and a driving unit that drives the feeding unit. Preferably, cam members are provided at both ends of a rotating shaft of the feeding unit, displacement changing members are swingably provided in engagement with the cam members, the sheet stuff placing plate is shifted in synchronism with the swing of the displacement changing members through first elastic members, and the sheet stuff placed on the sheet stuff placing plate and the feeding unit are contacted and separated by the synchronism.
According to a second aspect of the invention, the sheet stuff supplying/feeding device is characterized in that contact points of the displacement changing members with the cam members move with rotation of the cam members.
In accordance with the invention, since the contact points of the displacement changing members with the cam members are shifted, interference between the cam members and the displacement changing members when the cam members are rotated is prevented, and the cam members and the displacement changing members can be arranged in vicinity of each other. This permits the sheet supplying/feeding device to be designed in a compact structure and in a shape advantageous in view of strength. Such a structure is resistant to abrasion of the displacement changing members, thus improving the endurance of the device.
According to a third aspect of the invention, the sheet stuff supplying/feeding device further includes a restricting unit that restricts the swing of the displacement changing members so that the displacement changing members do not contact with the cam members in a stand-by state of the device.
In accordance with the invention, when the feeding unit starts to rotate, the displacement changing members are not in contact with the cam members. Therefore, the load relative to the urging force for the sheet stuff placing plate does not act on the rotating shaft of the feeding unit so that the rotating load for the rotating shaft of the feeding unit is decreased. Thus, the rotating shaft rotates smoothly to realize a stabilized feeding operation.
According to a fourth aspect of the invention, the sheet stuff supplying/feeding device further includes a tooth-lack gear that intermittently transmits a rotary driving force to the rotating shaft of the feeding unit as a unit that intermittently drives the feeding unit. Preferably, the displacement changing members do not contact with the cam members until the tooth-lack gear meshes with an idler gear on a driving side.
In accordance with the invention, when the feeding unit starts to rotate, the displacement changing members do not come in contact with the cam members until the tooth-lack gear meshes with the idler gear. This permits the force of the elastic member of the tooth-lack gear to be reduced, thereby implementing the stabilized feeding operation with no occurrence of inconveniences that the rotating shaft does not rotate, or continues to rotate. Further, the solenoid for intermittently rotating the tooth-lack gear can be downsized and operating sound of the solenoid can be reduced.
According to a fifth aspect of the invention, the sheet stuff supplying/feeding device further includes second elastic members that urge the sheet stuff placing plate in a direction of separating the sheet stuff placing plate from the feeding unit.
In accordance with the invention, the force of separating the sheet stuff placing plate from the feeding roller includes the weight of the sheet stuff and the sheet stuff placing plate and the restoring force of the urging unit. Therefore, according to the initial length of the urging unit and the influence of friction occurring among the respective components, as the case maybe, it is difficult to restore the sheet placing plate to a predetermined position. Since the second elastic members are added to urge the sheet supplying/feeding in the direction of separating the sheet stuff placing plate from the feeding unit, the sheet stuff placing plate can be surely restored to the predetermined position.
According to a sixth aspect of the invention, the sheet stuff supplying/feeding device is characterized in that the sheet stuff placing plate, at least one of the displacement changing members and the first elastic members are made of a conductive material.
According to a sixth aspect of the invention, the sheet stuff supplying/feeding device is characterized in that the sheet stuff placing plate and at least one of the second elastic members are made of a conductive material.
In accordance with the inventions, static electricity can be discharged without separately providing a grounding plate or grounding wire.
Namely, the above sheet stuff supplying/feeding device 70 is employed as a feeder for a hand tray 71 openably mounted on the printer body 01 as shown in
From both ends of the sheet stuff placing plate 72, as seen from
Further, above the sheet stuff placing plate 72, as shown in
The driving gear 81, as seen from
When the solenoid 82 falls in an ON state so that the operating rod 83 of the solenoid 82 is released from the securing portion 81c of the tooth-lack gear 81, the tooth-lack gear 81 is urged in a direction of arrow by the coil spring 84 attached to the side of the tooth-lack gear 81 so that it is rotated. Then, the tooth-lack gear 81 meshes with the gear on the side of the driving source to transmit rotation-driving force so that the rotating shaft 80 is rotated. When the tooth-lack gear 81 is further rotated, the tooth-lack portion 81a of the tooth-lack gear 81 faces the gear on the side of the driving source so that the rotation-driving force ceases to be transmitted and the securing portion 81c of the flange 81b provided on the one side of the tooth-lack gear 81 meshes with the operating rod 83 of the solenoid 82. Thus, the tooth-lack gear 81 stops to rotate.
To both ends of the rotating shaft 80, as seen from
At least one of the lever members 86, 86 is made of a conductive material such as a plastic imparted with conductivity, and as seen from
As seen from
Further, as seen from
Further, at both ends of the sheet stuff placing plate 72, as seen from
In the configuration described hitherto, as described later, the sheet stuff supplying/feeding device according to this embodiment can supply/feed a sheet stuff stably and intermittently while preventing an adverse effect and occurrence of impulsive sound due to shock during supplying/feeding of the sheet stuff, without giving rise to upsizing components and complication of the structure.
Specifically, in the aforementioned sheet stuff supplying/feeding device 70, as seen from
Meanwhile, in the case of the sheet stuff supplying/feeding device 70, as seen from
Next, in a feeding state, as seen from
Thus, attendant on the rotation of the cam member 85, as seen from
Thereafter, as seen from
Next, as seen from
Thereafter, as seen from
As seen from
In this way, as shown in
Further, in the sheet stuff supplying/feeding device described above, since the contact point of the lever member 86, 86 with the cam member 85, 85 is shifted, interference between the cam member 85, 85 and the lever member 86, 86 when the cam member 85, 85 is rotated is prevented, and the cam member 85, 85 and the lever member 86, 86 can be arranged in vicinity of each other. This permits the sheet supplying/feeding device to be designed in a compact structure and in a shape advantageous in view of strength. Such a structure is resistant to abrasion of the lever member 86, 86, thus improving the endurance of the device.
In the sheet stuff supplying/feeding device 70, the restricting member for the restricting the swing of the lever member 86, 86 is provided in order that in a stand-by state of the device, the lever member 86, 86 does not come in contact with the lever member 85, 85. For this reason, when the feeding roller 78 starts to rotate, the lever member 86, 86 is not in contact with the cam member 85, 85. Therefore, the load relative to the urging force for the sheet stuff placing plate does not act on the rotating shaft 80 of the feeding roller 78 so that the rotating load for the rotating shaft 80 of the feeding roller 78 is decreased. Thus, the rotating shaft 80 rotates smoothly to realize a stabilized feeding operation.
Further, in the sheet stuff supplying/feeding device 70, as an intermittent driving unit for the feeding roller 78, the tooth-lack gear 81 which transmits rotary driving force to the rotating shaft 80 of the feeding unit is employed so that the lever member 86, 86 does not come in contact with the cam member 85, 85 until the tooth-lack gear 81 meshes with an idler gear on the side of the driving source. Therefore, when the feeding roller 78 starts to rotate, the lever member 86, 86 does not come in contact with the cam member 85, 85 until the tooth-lack gear 81 meshes with the idler gear. This permits the force of the coil spring 84 of the tooth-lack gear 81 to be reduced, thereby implementing the stabilized feeding operation with no occurrence of inconveniences that the rotating shaft 80 does not rotate, or continues to rotate. Further, the solenoid 82 for intermittently rotating the tooth-lack gear 81 can be downsized and operating sound of the solenoid can be reduced.
Further, in the sheet stuff supplying/feeding device 70, the coil spring 77 is provided to urge the sheet stuff placing plate 72 in a direction of separating the sheet stuff placing plate 72 from the feeding roller 78. The force of separating the sheet stuff placing plate 72 from the feeding roller 78 includes the weight of the sheet stuff S and the sheet stuff placing plate 72 and the restoring force of the coil spring 91. Therefore, according to the initial length of the coil spring 91 and the influence of friction occurring among the respective components, as the case maybe, it is difficult to restore the sheet stuff placing plate 72 to a predetermined position. Since the coil spring 77 is added to urge the sheet supplying/feeding in the direction of separating the sheet stuff placing plate from the feeding roller 78, the sheet stuff placing plate 72 can be surely restored to the predetermined position.
Further, in the sheet stuff supplying/feeding device, the sheet stuff placing plate 72 and at least one of the lever members 86, 86 and coil springs 91, 91 are formed of a conductive material, or otherwise the sheet stuff placing plate 72 and at least one of the coil springs 77, 77 are formed of the conductive material, static electricity can be discharged without separately providing a grounding plate or grounding wire. Incidentally, it is needless to say that only one of the above configurations for discharging static electricity may be provided.
Here, the sheet staff supplying/feeding device configured in
The entire disclosure of Japanese Patent Application No. 2003-395636 filed on Nov. 26, 2003 including specification, claims, drawings and abstract is incorporated herein by reference in this entirety.
Number | Date | Country | Kind |
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P2003-395636 | Nov 2003 | JP | national |