This patent application is based on and claims priority pursuant to 35 U.S.C. § 119(a) to Japanese Patent Application No. 2021-109200, filed on Jun. 30, 2021, in the Japan Patent Office, the entire disclosure of which is hereby incorporated by reference herein.
Aspects of the present disclosure relate to a sheet suction device, a sheet conveyor, and a printer.
A printer includes a rotation member such as a drum and performs printing while bearing a sheet on the drum to convey the sheet, for example.
A sheet conveyor includes a bearer, multiple suction holes, a suction device, a first member, and multiple holes. The bearer bears the sheet on a peripheral surface of the bearer and rotates. The multiple suction holes are formed in a bearing region of the bearer to bear the sheet on the bearer. The suction device sucks the sheet through the multiple suction holes. The first member is interposed between the multiple suction holes and the suction device.
The multiple holes are respectively connectable to the suction holes. The sheet conveyor includes a second member that rotates in conjunction with a rotation of the bearer The first member is rotated to change a number of the suction holes communicating with the suction device in the multiple suction holes. The multiple suction holes in the bearing region are disposed in a circumferential direction and an axial direction of a bearer.
A sheet suction device includes a drum having multiple suction ports in a circumferential surface of the drum, the drum configured to bear a sheet on the circumferential surface and rotate in a circumferential direction of the drum, and a suction device configured to suck the sheet through the multiple suction ports to attract the sheet on the circumferential surface. The drum includes multiple suction regions aligned in the circumferential direction on the circumferential surface, each of the multiple suction regions includes the multiple suction ports aligned in the circumferential direction and in an axial direction of the drum on the circumferential surface, the multiple suction regions include an upstream region, a middle region, and a downstream region in the circumferential direction, and the middle region has the multiple suction ports at both outer sides in the axial direction of the drum.
The sheet suction device according to the present embodiment can reduce lifting of the sheet from the bearing surface of the bearing member.
A more complete appreciation of the disclosure and many of the attendant advantages and features thereof can be readily obtained and understood from the following detailed description with reference to the accompanying drawings, wherein:
The accompanying drawings are intended to depict embodiments of the present invention and should not be interpreted to limit the scope thereof. The accompanying drawings are not to be considered as drawn to scale unless explicitly noted. Also, identical or similar reference numerals designate identical or similar components throughout the several views.
In describing embodiments illustrated in the drawings, specific terminology is employed for the sake of clarity. However, the disclosure of this specification is not intended to be limited to the specific terminology so selected and it is to be understood that each specific element includes all technical equivalents that have a similar function, operate in a similar manner, and achieve a similar result.
Referring now to the drawings, embodiments of the present disclosure are described below. As used herein, the singular forms “a”, “an”, and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise.
It will also be understood that when an element is referred to as being “connected” or “coupled” to another element, it can be directly connected or coupled to another element or intervening elements may be present.
In contrast, when an element is referred to as being “directly connected” or “directly coupled” to another element, there are no intervening elements present. Referring now to the drawings, wherein like reference numerals designate identical or corresponding parts throughout the several views, embodiments of the present disclosure are described below.
Referring now to the drawings, wherein like reference numerals designate identical or corresponding parts throughout the several views, embodiments of the present disclosure are described below.
Next, a printer 1 according to a first embodiment of the present disclosure is described with reference to
The printer 1 includes a loading device 10, a printing device 20, a drying device 30, and an ejection device 40. The printer 1 applies a liquid to a sheet P conveyed from the loading device 10 by the printing device 20 to perform desired printing, dries the liquid adhering to the sheet P by the drying device 30, and ejects the sheet P to the ejection device 40.
The loading device 10 includes a loading tray 11 on which a plurality of sheets P are stacked, a feeding unit 12 to separate and feed the sheets P one by one from the loading tray 11, and a resist roller pair 13 to feed the sheet P to the printing device 20.
Any feeding unit 12 such as a device using a roller or a device using air suction may be used as the feeding unit 12. The sheet P delivered from the loading tray 11 by the feeding unit 12 is delivered to the printing device 20 by the resist roller pair 13 being driven at a predetermined timing after a leading end of the sheet P reaches the resist roller pair 13.
The printing device 20 includes a sheet conveyor 21 to convey the sheet P. The sheet conveyor 21 includes a drum 51 and a suction device 52. The drum 51 is a bearer (rotating member) that bears the sheet P on a circumferential surface of the drum 51 and rotates. The suction device 52 generates a suction force on the circumferential surface of the drum 51.
The printing device 20 includes a liquid discharge device 22 that discharges the liquid toward the sheet P borne on the drum 51 of the sheet conveyor 21 to apply the liquid onto the sheet P.
The printing device 20 further includes a transfer cylinder 24 and a delivery cylinder 25. The transfer cylinder 24 receives the sheet P fed from the resist roller pair 13 and transfers the sheet P to the drum 51. The delivery cylinder 25 delivers the sheet P conveyed by the drum 51 to the drying device 30.
A leading end of the sheet P conveyed from the loading device 10 to the printing device 20 is gripped by a sheet gripper provided on a surface of the transfer cylinder 24 and is conveyed in accordance with a rotation of the transfer cylinder 24. The transfer cylinder 24 forwards the sheet P to the drum 51 at a position opposite (facing) the drum 51.
Similarly, the drum 51 includes a sheet gripper on a surface of the drum 51, and the leading end of the sheet P is gripped by the sheet gripper of the drum 51. Multiple suction holes are dispersedly formed on the surface of the drum 51. The suction device 52 generates a suction airflow from desired multiple suction holes of the drum 51 toward an interior of the drum 51. The suction device 52 serves as a suction device.
The sheet gripper 106 (see
The liquid discharge device 22 includes discharge units 23 (23A to 23F) that discharge liquids. For example, the discharge unit 23A discharges a liquid of cyan (C), the discharge unit 23B discharges a liquid of magenta (M), the discharge unit 23C discharges a liquid of yellow (Y), and the discharge unit 23D discharges a liquid of black (K), respectively. Further, the discharge units 23E and 23F are used to discharge any one of YMCK or special liquid such as white and gold (silver). Further, the liquid discharge device 22 may further include a discharge unit to discharge a processing liquid such as a surface coating liquid.
The discharge unit 23 is a full line head and includes multiple liquid discharge heads 125 arranged in a staggered manner on a base 127 (see
A discharge operation of each of the discharge units 23 of the liquid discharge device 22 is controlled by drive signals corresponding to print information. When the sheet P borne on the drum 51 passes through a region facing the liquid discharge device 22, the liquid of each color is discharged from the discharge units 23, and an image corresponding to the print information is printed on the sheet P.
The drying device 30 includes a drying mechanism 31 and a suction conveyance mechanism 32. The drying mechanism 31 dries the liquid adhered on the sheet P by the printing device 20. The suction conveyance mechanism 32 conveys (suctions and conveys) the sheet P while suctioning the sheet P conveyed from the printing device 20 onto the suction conveyance mechanism 32.
After the sheet P conveyed from the printing device 20 is received by the suction conveyance mechanism 32, the sheet P is conveyed to pass through the drying mechanism 31 and delivered to the ejection device 40.
When the sheet P passes through the dying mechanism 31, the liquid on the sheet P is subjected to a drying process by the drying mechanism 31. Thus, the liquid component such as water in the liquid evaporates. The colorant contained in the liquid is fixed on the sheet P. Thus, curling of the sheet P is reduced.
The ejection device 40 includes an ejection tray 41 on which multiple sheets P are stacked. The sheets P conveyed from the drying device 30 are sequentially stacked and held on the ejection tray 41 of the ejection device 40.
The printer 1 can further include, for example, a pretreatment device disposed upstream from the printing device 20, or a post-processing device disposed between the drying device 30 and the ejection device 40. The pretreatment device performs pretreatment on the sheet P. The post-processing device performs post-processing of the sheet P onto which the liquid has been applied.
For example, the pretreatment device may perform a pretreatment process that applies a treatment liquid onto the sheet P before image is printed on the sheet P. The treatment liquid reacts with the liquid to reduce bleeding of the liquid to the sheet P. However, the content of the pretreatment process is not particularly limited to the process as described above. Further, the post-processing device may perform a sheet reversing process and a binding process to bind the multiple sheets P, for example. The sheet reversing process reverses the sheet P, on which image has been printed by the printing device 20, and conveys the reversed sheet P again to the printing device 20 to print on both sides of the sheet P.
The printing device 20 according to the first embodiment includes the discharge unit 23 to discharge a liquid. However, the printing device 20 according to the first embodiment may perform printing by a method other than the liquid discharge operation such as an electrographic method.
The sheet suction device 50 according to a first embodiment of the present disclosure is described with reference to
The sheet suction device 50 includes the drum 51, the suction device 52 serving as a suction unit, and a rotary valve 200 serving as a suction region switcher. The rotary valve 200 is disposed between the drum 51 and the suction device 52. The suction device 52 and the rotary valve 200 are connected with each other via a hose 55a (tube), and the rotary valve 200 and the drum 51 are connected with each other via a hose 55b (tube). The hoses 55a and 55b are collectively referred to as a hose 55.
Next, the drum 51 according to the first embodiment is described with reference to
The drum 51 includes a drum body 101 and a suction plate 102. A sealing material such as a rubber sheet may be interposed between the suction plate 102 and the drum body 101.
The drum 51 includes three baring regions 105 (105A to 105C) and is bearable a plurality of sheets P in the circumferential direction of the drum 51. As illustrated in
The drum body 101 includes a groove shaped suction ports 111 communicating with the chamber 113. The drum 51 includes a sheet gripper 106 at a leading end of the bearing region 105 in a rotational direction of the drum 51. The sheet gripper 106 is illustrated in a simplified manner in
The multiple suction holes 112 are uniformly formed in the suction plate 102 (see
As illustrated in
For example, the drum 51 includes the suction ports 111a1 and 111b1 corresponding to the sheet region S1 (see
Further, suction ports 111c3 and 111c9 are disposed on both outer sides of the suction port 111b1 (see
As illustrated in
Thus, the multiple suction ports 111 are divided into multiple suction regions 116 (116A, 116B, 116C, and 116D) in the circumferential direction, and the multiple suction regions 116 (116A, 116B, 116C, and 116D) includes an upstream region (fourth region 116D), a middle region (second region 116B and third region 116C), and a downstream region (first region 116A) in the circumferential direction.
As illustrated in
Thus, the sheet suction device 50 includes: a drum 51 having multiple suction ports 111 in a circumferential surface of the drum 51, the drum 51 configured to bear a sheet P on the circumferential surface and rotate in a circumferential direction of the drum 51; and a suction device 52 configured to suck the sheet P through the multiple suction ports to attract the sheet P on the circumferential surface, wherein the multiple suction ports 111 are disposed in the circumferential direction and an axial direction of the drum 51, the multiple suction ports 111 are divided into multiple suction regions 116 (116A, 116B, 116C, and 116D) in the circumferential direction, the multiple suction regions 116 (116A, 116B, 116C, and 116D) includes an upstream region (fourth region 116D), a middle region (second region 116B and third region 116C), and a downstream region (first region 116A) in the circumferential direction, and the middle region (second region 116B and third region 116C) has the multiple suction ports 111c3, 111c9, and 111d9 at both outer sides in the axial direction of the drum 51.
Thus, the sheet suction device 50 can connect the hose 55 (tube) to each suction port 111 (111a and 111b) on the drum 51 and switch a generation of the negative pressure to each suction port 111 (111a and 111b) to switch the suction regions.
As illustrated in
As illustrated in
An encoder sensor 54 and a home position sensor 57 (HP sensor) are attached to the frame 100 of the printer 1. The encoder sensor 54 detects a rotation amount of the encoder wheel 53. The HP sensor 57 detects the feeler 56. The HP sensor 57 detects the feeler 56 only by one pulse (once) per one rotation of the drum 51 to detect a home position in the rotational direction of the drum 51
The encoder sensor 54 detects a rotation amount of the encoder wheel 53 to detect a relative rotation amount of the drum 51 from the home position. The printer 1 includes a controller (circuitry) that combines detection results of two sensors of the encoder sensor 54 and the HP sensor 57 to detect an absolute phase (rotational phase) of the drum 51 and the rotator 202 of the rotary valve 200 that rotates together with the drum 51.
Thus, the controller (circuitry) of the printer 1 switches a connection (communication) and a disconnection (noncommunication) between the suction hole 112 and the suction device 52 according to a relative phase difference between the rotator 202 and the fixing part 201 to control timing of generation of the negative pressure on the circumferential surface of the drum 51 (see
As illustrated in
The fixing part 201 includes rows of multiple grooves 212 arranged in a radial direction and divided into three parts in the circumferential direction of the fixing part 201 (see
The rotator 202 of the rotary valve 200 includes a first member 203, a second member 204, and a third member 205 (see
As illustrated in
Further, the second member 204 includes multiple types of multiple holes 242 (242A to 242I) on a side surface of the second member 204 (disk-shaped member) or the like (see
As illustrated in
Each of the holes 242B, 242C2, 242E, 242G1, and 242H includes a through hole 243a1 that penetrates the second member 204 in the axial direction. Each of the holes 242D, 242F, 242G2, and 242I includes a non-through hole 243c and a hole 243d. The non-through hole 243c does not penetrate through the second member 204 in the axial direction of the second member 204. The hole 243d extends in the radial direction of the second member 204 from the non-through hole 243c. The holes 242 (242A to 242I) as described above also communicates with the suction ports 111.
As illustrated in
As illustrated in
With reference again to
The second member 204 includes the holes 242C1 and 242C2 (see
Thus, the holes 242C1 and 242C2 (see
Similarly, the second member 204 includes the hole 242G1 and 242G2. (see
Thus, the holes 242G1 and 242G2 are the two or more holes 242 that simultaneously communicate with the groove row 230B and the groove row 230C of the grooves 231 of the first member 203 (see
Thus, the second member 204 includes the two holes 242C1 and 242C2 or the two holes 242G1 and 242G2 that simultaneously communicate with the groove row 230B and the groove row 230C of the first member 203, respectively, by the rotation of the first member 203 for the unit rotation amount. Thus, the rotary valve 200 can selects one of the two holes 242C1 and 242C2 or selects one of the two holes 242G1 and 242G2 according to a size of the sheet P to be used.
Thus, a switch (rotary valve 200) is configured to switch the multiple suction regions (116A, 116B, 116C, and 116D) to be sucked according to a size of the sheet P.
The rotary valve 200 closes one of unselected two holes 242C1 and 242C2 or closes one of unselected two holes 242G1 and 242G2 by a plug. Thus, the rotary valve 200 can easily change the suction region according to a type of a size of the sheet P (destination of the sheet P).
The third member 205 (see
The first member 203, the second member 204, and the third member 205 form the rotator 202 (see
When the rotary valve 200 changes (switches) the suction region 116 (suction area), the rotary valve 200 rotates the first member 203 relative to the second member 204 and the third member 205. The third member 205 rotates together with the first member 203. Rotation of the first member 203 changes a number of holes 242 of the second member 204 communicating with the grooves 231 of the first member 203. Thus, a connection status of a suction channel in the rotary valve 200 changes. Thus, the rotary valve 200 can change (switch) the suction region 116 (suction area) according to the size of the sheet P (destination of the sheet P).
Thus, the sheet suction device 50 includes a switch (rotary valve 200) configured to switch the multiple suction regions 116 (116A, 116B, 116C, and 116D), wherein the switch (rotary valve 200) switches the multiple suction regions 116 (116A, 116B, 116C, and 116D) according to a size of the sheet P.
Next, an allocation of the bearing regions 105 and the grooves 231 is described with reference to
As described above, the circumferential surface of the drum 51 is divided into three bearing regions 105 (105A to 105C). One bearing region 105 is divided into four regions of the first region 116A to the fourth region 116D.
The outermost groove row 210A of the fixing part 201 is allocated to the first region 116A. The groove row 230A of the first member 203 switches between communication and noncommunication of each suction port 111 of the first region 116A with the suction device 52. That is, the groove row 230A connects and disconnects each suction port 111 of the first region 116A with the suction device 52.
Further, the groove row 210D is allocated to the second region 116B. The groove row 230D of the first member 203 switches between communication and noncommunication of each suction port 111 of the second region 116B with the suction device 52. That is, the groove row 230D connects and disconnects each suction port 111 of the second region 116B with the suction device 52. Similarly, the groove row 210B of the fixing part 201 is allocated to the third region 116C. The groove row 230B of the first member 203 switches between communication and noncommunication of each suction port 111 of the third region 116C with the suction device 52.
That is, the groove row 230B connects and disconnects each suction port 111 of the third region 116C with the suction device 52. Similarly, the groove row 210C of the fixing part 201 is allocated to the fourth region 116D. The groove row 230C of the first member 203 switches between communication and noncommunication of each suction port 111 of the fourth region 116D with the suction device 52. That is, the groove row 230C connects and disconnects each suction port 111 of the fourth region 116D with the suction device 52.
Here, the sheet suction device 50 sucks the first region 116A, the second region 116B, the third region 116C and the fourth region 116D in this order from the downstream side to the upstream side in the circumferential direction.
Next, a switching operation (size switching operation) of the suction regions (suction areas) by relative rotation of the first member 203 and the second member 204 is described below with reference to
As described above, the nine holes 241A to 241I (see
Therefore, a number of holes 242 of the second member 204 (number of suction ports 111a of the drum 51) communicating with the groove 231 of the groove row 230A of the first member 203 is switched (changed) to switch (change) the size of the suction region 116 (suction area) in the axial direction of the drum 51. The axial direction of the drum 51 is orthogonal to the circumferential direction of the drum 51 (see
That is, the number of holes 242 of the second member 204 (number of suction ports 111a of the drum 51) communicating with the grooves 231 of the first member 203 is switched (changed) to switch (change) the number of the suction holes 112 facing the chamber 113 with which the suction ports 111a of the drum 51 communicate.
The holes 242 of the second member 204 (suction ports 111b (111b1 to 111b11) of the drum 51) communicate with any one of the groove rows 230B to 230D of the first member 203.
Therefore, the number of suction ports 111b (111b1 to 111b11) of the drum 51 communicating with the groove 231 of the groove rows 230B to 230D of the first member 203 via the holes 242 of the second member 204 is switched (changed) to switch (change) the size of the suction region (suction area) in the circumferential direction of the drum 51.
The number of suction ports 111b of the drum 51 (number of holes 242 of the second member 204) communicating with the grooves 231 of the first member 203 is switched (changed) to switch (change) the number of the suction holes 112 facing the chamber 113 with which the suction ports 111b of the drum 51 communicate.
For example, as illustrated in
Thus, the suction device 52 communicates with the suction port 111a1 of the drum 51. Further, the suction device 52 communicates with the suction ports 111b1 of the drum 51.
Thus, as illustrated in
From the state in
Note that shaded circles in
Then, the suction device 52 communicates with the suction ports 111a1 and 111a2 of the drum 51. Further, the suction device 52 communicates with the suction ports 111b1 and 111b2 of the drum 51.
Thus, as illustrated in
The holes 241 and 242 of the second member 204 are arranged so that the two or three holes 241 and 242 communicate with one of the bearing regions 105 of the drum 51 for each time the relative position is switched (changed) by one rotation step (one rotation phase). The rotary valve 200 according to the first embodiment includes the drum 51 having three bearing regions 105 (105A to 105C, see
The number of holes 241 and 242 are set to two or three for one rotation step (one rotation phase) so that the sheet suction device 50 can select the suction regions (suction areas) according to the destination of the sheet P. For example, three suction ports 111b of the drum 51 may be allocated to an innermost groove row 230D of the first member 203 via the holes 242 of the second member 204, and five suction ports 111b of the drum 51 may be allocated to the groove row 230C of the first member 203 via the holes 242 of the second member 204. Alternatively, two suction ports 111b of the drum 51 may be allocated to the innermost groove row 230D of the first member 203 via the holes 242 of the second member 204, and five suction ports 111b of the drum 51 may be allocated to the groove row 230C of the first member 203 via the holes 242 of the second member 204.
In the present embodiment, illustrated in
Thus, the suction ports 111c3, 111c9, and 111d9 in the middle region (second region 116B and third region 116C) are respectively aligned in the axial direction of the drum 51. That is, the multiple suction ports 111c3 and 111c9 at said both outer sides in the middle region (second region 116B and third region 116C) are aligned in the circumferential direction of the drum 51.
On the other hand, the second member 204 of the rotary valve 200 has holes 242 communicating with the suction ports 111c3, 111c9, and 111d9 for the same reason that the drum 51 has suction ports 111a2 to 111a9.
The radial position of the holes 242 corresponding to each suction port 111c, 111c9, and 111d9 has to be in the same row as the hole row 240 (groove row 230) for corresponding suction region 116.
For example, the suction ports 111c3 and 111c9 are located at the position of the second region 116B. Thus, the holes 242 of the second member 204 of the rotary valve 200 corresponding to the suction ports 111c3 and 111c9 are provided in the hole row 240D corresponding to the innermost groove row 230D.
The suction port 111d9 is located at the position of the third region 116C of the suction regions 116. Thus, the hole 242 of the second member 204 of the rotary valve 200 corresponding to the suction port 111d9 is provided in the hole row 240B corresponding to the groove row 230B that is third from the innermost groove row 230D toward an outer peripheral side of the first member 203.
In order to match a rotation angle of the first member 203 of the rotary valve 200 with the size of the sheet P to be sucked and conveyed, circumferential positions of the holes 242 communicating with the suction ports 111c3, 111c9, and 111d9 correspond to the positions of the suction ports 111c3, 111c9, and 111d9 of the drum 51.
The axial positions of the suction ports 111c3, 111c9, and 111d9 on both outer sides in the axial direction of the drum 51 are preferably aligned with the corresponding suction ports 111a (111a3 and 111a9) at the downstream side in the circumferential direction of the drum 51. For example, the axial positions of the suction ports 111c9 and 111d9 are aligned with the axial position of the suction port 111a9.
As a result, a leading end portion of the sheet P is sucked by the suction holes 112 corresponding to the suction port 111a, and a rear end portion of the sheet P is sucked by the suction holes 112 corresponding to the suction port 111b11 when the sheet P corresponding to the sheet region S9 of the maximum size is sucked and conveyed by the sheet conveyor 21, for example. At the same time, both end portions of the sheet P in the axial direction of a middle portion of the sheet P in the conveyance direction is sucked by the suction holes 112 corresponding to the suction ports 111c3, 111c9, and 111d9.
Therefore, the sheet conveyor 21 including the sheet suction device 50 can reduce the floating of the sheet P at the intermediate portion of the sheet P and stably suction and convey the sheet P even when the sheet P having a large size is conveyed.
When the drum 51 does not have the suction ports 111c3, 111c9, and 111d9 as in Comparative Example 1 illustrated in
When the sheet P enters the printing area while the sheet P floating from the bearing surface of the drum 51, the sheet P may come into contact with the nozzle surface of the head 125. Further, the liquid may be applied to the sheet P while the sheet P floats from the bearing surface of the drum 51 so that printing quality may decrease.
Therefore, the drum 51 according to the first embodiment includes the suction ports 111c3, 111c9, and 111d9 in the region A (see
The number of the suction ports 111c (111c3 and 111c9) and 111d (111d9) may be smaller than the number of the suction ports 111a (nine, for example) as long as the number and arrangement of the suction ports 111c (111c3 and 111c9) and 111d (111d9) can reduce the floating of the sheet P from the bearing surface of the drum 51.
As described above, the suction plate 102 of the sheet suction device 50 according to the first embodiment includes the multiple suction holes 112 (suction ports) in the bearing region of the drum 51. The multiple suction holes 112 of the suction plate 102 are arranged in the circumferential direction and the axial direction of the drum 51.
The multiple suction holes 112 disposed in the circumferential direction of the suction plate 102 communicate with the suction ports 111a and 111b1 to 111b11. The suction ports 111a and 111b1 to 111b11 are coupled to and sucked by the suction device 52 at different timings from the downstream side to the upstream side in the circumferential direction of the drum 51 (see
The suction holes 112 communicating with the suction ports 111c3, 111c9, and 111d9, and the suction ports 111b1 and 111b5 excludes the suction holes 112 communicating with the suction ports 111a and 111b9 (see
The suction device 52 sucks the multiple suction ports 111 of the multiple suction regions 116 (116A, 116B, 116C, and 116D) at different times in an order of the downstream region (first region 116A), the middle region (second region 116B and third region 116C), and the upstream region (fourth region 116D) in a direction opposite to the circumferential direction (rightward direction in
Accordingly, the sheet suction device 50 according to the first embodiment can reduce the floating of the sheet from the bearing surface of the drum 51 (bearer). Therefore, the sheet conveyor 21 can stably suck (attracts) and convey the sheet P.
The sheet suction device 50 according to a second embodiment of the present disclosure is described below with reference to
The sheet suction device 50 according to the second embodiment includes the suction ports 111c3 and 111c9 in the first embodiment, the circumferential positions of which are different from each other in the circumferential direction of the drum 51 (see
That is, the sheet suction device 50 can reduce the floating of the sheet P from the bearing surface of the drum 51 even if the suction ports 111b1, 111c3, and 111c9 are disposed at different positions in the circumferential direction. In other words, the circumferential positions of the suction ports 111c3 and 111c9 may be within the second region 116B when the suction port 111b1 is sucked (coupled to the suction device 52) at the timing of the second region 116B.
The sheet suction device 50 according to a third embodiment of the present disclosure is described with reference to
The sheet suction device 50 according to the third embodiment includes the suction ports 111a (111a1 to 111a9) that are arranged in the axial direction of the drum 51 and are on the downstream side in the circumferential direction of the drum 51. The sheet suction device 50 further includes ten suction ports 111 (111b1 to 111b10) that are arranged in the circumferential direction of the drum 51.
Here, the suction port 111a is disposed in the first region 116A, and the suction ports 111b1 to 111b4 are disposed in the second region 116B. The suction ports 111b5 to 111b9 are disposed in the third region 116C, and the suction port 111b10 is disposed in the fourth region 116D.
The suction ports 111c8 and 111c9 are arranged at different positions in the circumferential direction on both sides in the axial direction of the drum 51 in the second region 116B. In this case, the suction ports 111c8 and 111c9 serve as suction ports 111 of both outer side in the axial direction of the drum 51. The suction ports 111b1 to 111b4 serve as the suction ports 111 of inner side (central side) in the axial direction of the drum 51.
The suction port 111c8 is disposed within a region corresponding to a difference between the sheet region S7 and the sheet region S8 according to the first embodiment (see
The suction ports 111d9 are disposed on both sides in the axial direction of the drum 51 in the third region 116C. In this case, the suction ports 111d9 serve as suction ports 111 of both outer side in the axial direction of the drum 51. The suction ports 111b5 to 111b9 serve as the suction ports 111 of inner side (central side) in the axial direction of the drum 51.
In the above configuration, two suction ports 111c8 and 111c9 are disposed on both outer sides in the axial direction of the drum 51 in the second region 116B that is downstream of the third region 116C. One suction port 111d9 is disposed on both outer sides in the axial direction of the drum 51 in the third region 116C that is upstream side in the circumferential direction of the drum 51.
Therefore, the number of suction holes 112 sucked at the same timing in the third region 116C is smaller than the number of suction holes 112 sucked at the same timing in the second region 116B. The third region 116C is disposed upstream of the second region 116B in the circumferential direction of the drum 51.
Thus, a number of the suction ports 111 in the middle region (second region 116B and third region 116C) decreases toward the upstream region (fourth region 116D) in the circumferential direction.
Next, effects of the sheet suction device 50 in the third embodiment when the sheet suction device 50 suctions and conveys the sheet P of maximum size is described below with reference to
Each of
Each of
The sheet conveyor 21 in this embodiment includes a pressing roller 1000 around the drum 51. The pressing roller 1000 presses the sheet P against the bearing surface of the drum 51 at a suction start position. The drum 51 serves as a bearer.
Thus, the pressing roller (1000) is configured to press the sheet P against the circumferential surface of the drum 51 at the suction start position at which the suction device 52 starts suctioning the sheet P through the multiple suction ports 111.
First, when the drum 51 (rotator 202) reaches a position illustrated in
Next, when the drum 51 (rotator 202) moves to the position illustrated in
Next, when the drum 51 (rotator 202) moves to the position illustrated in
At this time, the sheet suction device 50 sucks the suction ports 111a1 to 111a9 in the first region 116A and the suction ports 111b1 to 111b4 in the inner side in the axial direction of the drum 51 in the second region 116B shaded (blackened) in
Further, the sheet suction device 50 sucks the suction ports 111c3 and 111c9 on both outer sides in the axial direction of the drum 51 in the second region 116B so that the sheet suction device 50 can reduce the floating of both sides in the axial direction of the middle portion (region of the second region 116B) of the sheet Pa.
In this case, when the sheet P enters the printing area, the sheet suction device 50 sucks the suction holes 112 communicating with the suction ports 111b1 to 111b4 and the suction holes 112 communicating with the suction ports 111a1 to 111a9 on the downstream side in the circumferential direction (rotational direction) of the drum 51 excluding the suction holes 112 communicating with the suction ports 111a and 111b10 on the upstream side and downstream side in the circumferential direction of the drum 51.
The sheet suction device 50 does not suck the suction hole 112 communicating with the suction ports 111b5 to 111b10 on the upstream side in the circumferential direction (rotational direction) of the drum 51.
The suction device 52 gradually enlarge the multiple suction regions 116 in the order of the downstream region (first region 116A), the middle region (second region 116B and third region 116C), and the upstream region (fourth region 116D) in the direction opposite to the circumferential direction. That is, the multiple suction regions is gradually enlarged from the downstream region (first region 116A) toward the upstream region (fourth region 116D) in a direction opposite to the circumferential direction.
Next, when the drum 51 (rotator 202) comes to the position illustrated in
Next, when the drum 51 (rotator 202) moves to the position illustrated in
At this time, the sheet suction device 50 sucks the suction ports 111a1 to 111a9 in the first region 116A, the suction ports 111b1 to 111b4 on the inner side in the axial direction of the drum 51 in the second region 116B, and the suction ports 111b5 to 111b9 in the inner side in the axial direction of the drum 51 of the third region 116C, which are shaded (blackened) in
Therefore, the sheet suction device 50 sucks and attracts the leading end portion side (region of the first region 116A) and a middle portion (region of the second region 116B and the third region 116C) of the sheet Pa to the drum 51 so that the sheet suction device 50 can reduce the floating of the sheet Pa from the bearing surface of the drum 51 that causes the sheet Pa coming into contact with the head 125.
Further, the sheet suction device 50 sucks the suction ports 111c3 and 111c9 on both outer sides in the axial direction of the drum 51 in the second region 116B and the suction port 111d9 on both outer sides in the axial direction of the drum 51 in the third region 116C so that the sheet suction device 50 can reduce the floating of both sides in the axial direction of the middle portion (regions of the second region 116B and the third region 116C) of the sheet Pa.
Next, when the drum 51 (rotator 202) reaches the position illustrated in
Next, effects of the sheet suction device 50 in the present embodiment when the sheet suction device 50 suctions and conveys the sheet P having one size smaller than the maximum size is described below with reference to
Each of
Each of
Here, it is described below an example in which the sheet suction device 50 suctions (attracts) and conveys the sheet Pb having a size illustrated in
First, when the drum 51 (rotator 202) moves to the position illustrated in
Note that the sheet suction device 50 according to the third embodiment illustrated in
Next, when the drum 51 (rotator 202) moves to the position illustrated in
Next, when the drum 51 (rotator 202) moves to the position illustrated in
At this time, the sheet suction device 50 sucks the suction ports 111a1 to 111a9 in the first region 116A and the suction ports 111b1 to 111b4 in the inner side in the axial direction of the drum 51 in the second region 116B shaded (blackened) in
Therefore, the sheet suction device 50 sucks and attracts the leading end portion side (region of the first region 116A) and a middle portion (region of the second region 116B and the third region 116C) of the sheet P to the drum 51 so that the sheet suction device 50 can reduce the floating of the sheet P from the bearing surface of the drum 51 that causes the sheet Pa coming into contact with the head 125.
Further, the sheet suction device 50 sucks the suction ports 111c3 on both outer sides in the axial direction of the drum 51 in the second region 116B so that the sheet suction device 50 can reduce the floating of both sides in the axial direction of the middle portion (region of the second region 116B) of the sheet P.
Next, when the drum 51 (rotator 202) moves to the position illustrated in
However, since the sheet Pb has a size smaller than the sheet Pa, the sheet suction device 50 sucks the suction ports 111b4 to 111b9 on the inner side in the axial direction of the drum 51 to reduce the floating of the middle portion of the sheet Pb.
Next, when the drum 51 (rotator 202) moves to the position illustrated in
At this time, the sheet suction device 50 sucks the suction ports 111a1 to 111a9 in the first region 116A, the suction ports 111b1 to 111b4 on the inner side in the axial direction of the drum 51 in the second region 116B, and the suction ports 111b5 to 111b9 in the inner side in the axial direction of the drum 51 in the third region 116C that are shaded (blackened) in
Therefore, the sheet suction device 50 sucks and attracts the leading end portion side (region of the first region 116A) and the middle portion (region of the second region 116B and the third region 116C) of the sheet P to the drum 51 so that the sheet suction device 50 can reduce the floating of the sheet P from the bearing surface of the drum 51 that causes the sheet P coming into contact with the head 125.
Further, the sheet suction device 50 sucks the suction ports 116c3 on both outer sides in the axial direction of the drum 51 in the second region 116B so that the sheet suction device 50 can reduce the floating of both sides in the axial direction of the middle portion (regions of the second region 116B and the third region 116C) of the sheet P since the sheet P has smaller size than the sheet Pa as described above.
Next, when the drum 51 (rotator 202) moves to the position illustrated in
Next, the sheet suction device 50 according to a fourth embodiment of the present disclosure is described with reference to
The sheet suction device 50 includes a switch 400 that includes a fixing part 201 and switch valves 402. The switch valves 402 includes switch valves 402a1 to 402d1 and 402a2 to 402d2. The fixing part 201 serves as a fixing member. The switch valves 402 are multiple opening and closing valves configured to be openably closable.
The groove row 210A of the fixing part 201 has grooves 211A1 to 211A3. In the same manner, the groove row 210B includes grooves 211B1 to 211B3, the groove row 210C includes grooves 211C1 to 211C3, and the groove row 210D includes grooves 211D1 to 211D3.
The grooves 211A1, 211B1, 211C1 and 211D1 are respectively coupled to the suction device 52 via a common path 403 and individual paths 401a1 to 401d1. The individual paths 401a1 to 401d1 respectively include the switch valves 402 (402a1 to 402d1) to respectively open or close the paths between the grooves 211A1, 211B1, 211C1, and 211D1 and the suction device 52.
The grooves 211A2, 211B2, 211C2 and 211D2 are respectively coupled to the suction device 52 via the common path 403 and individual paths 401a2 to 401d2. The individual paths 401a2 to 401d2 respectively include the switch valves 402 (402a2 to 402d2) to respectively open or close the paths between the grooves 211A2, 211B2, 211C2, and 211D2 and the suction device 52.
The paths of the grooves 211A3 to 211D3 and the switch valves 402 are the same, but are omitted for the sake of simplicity. Further, among the switch valves 402, the switch valves 402 shaded (blackened) are open, and the switch valves 402 not shaded (white color) are closed.
With this configuration, for example, when the sheet P illustrated by the solid line in
When the sheet P comes to the position illustrated in
As a result, the sheet suction device 50 can reduce suctioning of foreign matter such as mist from the suction ports 111 in the bearing region 105 on which the sheet P is not placed.
Next, the sheet suction device 50 according to a fifth embodiment of the present disclosure is described with reference to
The sheet suction device 50 according to the fifth embodiment includes the individual paths 401a1 to 401d1 that are collected to one division common path 404A and then collectively coupled to the common path 403. Thus, the individual paths 401a1 to 401d1 are divided from the individual paths 401a2 to 401d2. The individual paths 401a2 to 401d2 are collected to one division common path 404B and then collectively coupled to the common path 403.
The division common path 404A and 404B respectively include the switch valves 402A and 402B serving as opening and closing valves.
In
When the sheet P comes to the position illustrated in
As a result, the sheet suction device 50 can reduce suctioning of foreign matter such as mist from the suction ports 111 in the bearing region on which the sheet P is not placed.
This sheet suction device 50 according to the fifth embodiment includes the switch valves 402A and 402B and the like common to the grooves 211 belonging to the different groove rows 210A to 210D arranged in the radial direction so that the sheet suction device 50 can reduce a number of the switch valves 402 (opening and closing devices). In other words, the sheet suction device 50 can reduce the number of the switch valves 402 (opening and closing device) since enabling and disabling of the suction operation of the bearing region 105 is set according to units of a surface area of the sheet P borne on the drum 51.
The sheet suction device 50 according to a sixth embodiment of the present disclosure is described with reference to
The sheet suction device 50 according to the fifth embodiment includes the individual paths 401a1 to 401d1 that are collected to one division common path 404A and then collectively coupled to the common path 403. Thus, the individual paths 401a1 to 401d1 are divided from the individual paths 401a2 to 401d2. The individual paths 401a2 to 401d2 are collected to one division common path 404B and then collectively coupled to the common path 403.
The sheet suction device 50 includes a three way valve 402C as the opening and closing device between the division common paths 404A and 404B and the common path 403.
The three way valve 402C is switched to disable suction of the sheet P by the grooves 211A1 to 211D1 in
When the sheet P comes to the position illustrated in
As a result, the sheet suction device 50 can reduce suctioning of foreign matter such as mist from the suction ports 111 in the bearing region on which the sheet P is not placed. Further, the sheet suction device 50 can reduce the number of switch valves 402 (opening and closing devices).
Next, a switching operation of the first member 203 is described with reference to
The first member 203 of the rotary valve 200 according to the present embodiment is manually rotatable by the user. Thus, the first member 203 is manually rotated by the user to switch the suction regions. An index plunger 206 is used to rotate the first member 203. A rotation operation of the first member 203 is also referred to as a “suction region changing (switching) operation”. A leading end of the index plunger 206 is fitted into one of holes 252 formed on a circumferential surface of the third member 205 according to each position of the suction region (suction area) to determine the position of the suction region.
To rotate the first member 203, the user pulls out the index plunger 206 from the hole 252 and rotates the first member 203 relative to the second member 204 and the third member 205 to a target position. Then, the user inserts the leading end of the index plunger 206 into the hole 252 at the target position.
A scale 238 having nine steps, for example, is formed on the circumferential surface of the first member 203 to indicate a rotation position of the first member 203 so that the user can recognize a setting state of the first member 203.
Further, as illustrated in
Further, the drum 51 is fixed at a predetermined phase (predetermined position) to change the suction region such as a “sheet size changing mode”, for example, so that the user can access the index plunger 206. Further, the drum 51 is fixed at the predetermined phase (predetermined position) so that the drum 51 is not rotated by an operational force of the user operating the index plunger 206.
Next, acquisition of size information of the suction region (suction area) is described with reference to
In this embodiment, the photosensor 207 is disposed on the fixing part 201 that does not rotate along with the drum 51, and the first member 203 includes a sensing piece (feeler) detectable by the photosensor 207. Such a configuration of the rotary valve 200 including the photosensor 207 can detect the detection piece (feeler) by the photosensor 207 for each one rotation of the drum 51 with a rotation of the first member 203 rotating together with the drum 51. The photosensor 207 detects the feeler and generates one pulse for each one rotation of the drum 51.
Thus, the drum 51 having similar configuration (mechanism) can detect one pulse from the feeler on the drum 51 and detect another one pulse from the feeler on the first member 203 during one rotation of the drum 51 so that the rotary valve 200 can obtain a total of two pulses from two systems (drum 51 and first member 203) during one rotation of the drum 51.
The first member 203 has a phase difference with the second member 204 that rotates together with the drum 51. Thus, intervals between the pulses generated from each of the drum 51 rotating at a constant speed and the first member 203 are measured to detect a rotation angle of the first member 203. Thus, the relative phase difference, that is, the setting information of the suction region can be acquired.
Next, a sheet suction device 50 according to a seventh embodiment of the present disclosure is described with reference to
The second member 204 according to the seventh embodiment includes a combination of the first member 203 and the third member 205 according to the first embodiment. Further, the second member 204 according to the first embodiment is the first member 203 according to the seventh embodiment.
As illustrated in
As illustrated in
Therefore, the first member 203 is rotate relative to the second member 204 to change the size of the suction region that is the number of the suction holes 112 connected to the suction device 52, in the seventh embodiment of the present disclosure.
Thus, the switch is a rotary valve 200 configured to switch the multiple suction regions to be sucked according to a rotation of the first member 203 relative to the second member 204.
In the above-described case, the second member 204 rotates together with the drum 51. Since a distance between the suction port 111 of the drum 51 and a connection port of the hose 55 of the rotator 202 of the rotary valve 200 varies according to the rotation of the first member 203, the rotary valve 200 according to the seventh embodiment has a configuration of a piping adjustable according to a variation (change) of the distance between the suction port 111 and the connection port of the hose 55.
The above-described embodiments are illustrative and do not limit the present invention. Thus, numerous additional modifications and variations are possible in light of the above teachings. For example, elements and/or features of different illustrative embodiments may be combined with each other and/or substituted for each other within the scope of the present invention.
Number | Date | Country | Kind |
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2021-109200 | Jun 2021 | JP | national |
Number | Name | Date | Kind |
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8469507 | Fukui | Jun 2013 | B2 |
20120068401 | Kondo et al. | Mar 2012 | A1 |
20140176655 | Hattori | Jun 2014 | A1 |
20200039772 | Miyagawa | Feb 2020 | A1 |
20210229942 | Miyagawa | Jul 2021 | A1 |
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20210237994 | Miyagawa | Aug 2021 | A1 |
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Number | Date | Country |
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2020-019637 | Feb 2020 | JP |
Entry |
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Extended European Search Report dated Nov. 25, 2022 in European Patent Application No. 22179880.4, 7 pages. |
Number | Date | Country | |
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20230002180 A1 | Jan 2023 | US |