This application is based on Japanese Patent Application No. 2009-007384 filed on Jan. 16, 2009 in Japanese Patent Office, the entire content of which is hereby incorporated by reference.
1. Field of Technology
The present invention relates to a sheet supply apparatus to be connected and used with an image forming.
2. Description of Related Art
The sheet supply apparatus has a sheet stacking section loaded with a plurality of sheets and is connected and used with the image forming apparatus such as a photocopier, printer, facsimile, printing machine and multi-functional peripheral, and feeds out sheets one by one to the image forming apparatus.
If a sheet cannot be taken out of a sheet stacking section successfully, a feed error occurs to the sheet supply apparatus. If more than one sheet is taken out in one operation, a paper jam occurs.
Thus, means are provided to ensure positive feeding out of sheets one by one. For example, in the method of using a sheet supply roller, the friction coefficient between the roller and sheet is increased to ensure positive feeding of the topmost one of the stacked sheets, whereby a feed error is prevented. To prevent two or more sheets from being fed in, the second and later sheets are pushed back by separation of sheets using a separation roller and pad or a separation claw. Thus, only the topmost one of the stacked sheets is taken out, whereby a feed error is prevented.
This take-up method using a roller is effective when only the normally used sheets—for example, plain sheets—are utilized. However, with the expansion in the range of using an image forming apparatus, sheets having a great variety of paper quality including coated sheets have come to be employed. When stacked, some of these sheets have a high degree of adhesion to one another. This take-up method using a roller has failed to provide a positive means to avoid a multiple feed error in some cases.
Thus, one of the proposals made so far includes a sheet supply apparatus wherein air is blasted to the side of the stacked sheets which are separated thereby, and the topmost one of the separated sheets is sucked by a suction device to the belt traveling in the form applied to multiple rollers (Japanese Unexamined Patent Application Publication No. 2000-198557).
In the sheet supply apparatus described in the Japanese Unexamined Patent Application Publication No. 2000-198557, sheets are sucked to the surface of the portion facing to the suction area by the suction device of a traveling belt, and are conveyed. The portion of the belt facing to the suction area varies with the traveling of the belt, the portions upstream in the traveling direction of the sheets sucked and traveling with the belt are sequentially sucked to the belt facing to the suction area, and the sheets are conveyed downstream. Sheet suction force does not work on the portion of the belt having traveled to the position not facing to the suction area. Accordingly, the sheets having been sucked and conveyed by the belt are subjected to curvature-separation under its own weight or at the roller section wherein the belt is applied. These sheets are then separated from the belt surface. The leading edges of the sheets separated from the belt surface are fed in the sheet conveyance path downstream of the belt, and the sheets are conveyed from the sheet supply apparatus to the image forming apparatus by a conveying device arranged on the sheet conveyance path.
Incidentally, an endless belt having many vents penetrating from front to rear is used as the belt sucking and carrying the sheet. Such an endless belt is normally made of a rubber material. The belt applied to a plurality of rollers and driven thereby is driven by repeatedly coming in contact with rollers and other peripheral parts, and moving apart from them. This makes the belt becomes electrostatically charged easily. Particularly, the belt made of an insulating material such as a rubber material tends to be electrostatically charged easily. When the belt is electrostatically charged, thin sheets in particular will be sucked to the surface of the belt by static electricity even if the belt has moved to the position not facing to the suction area. Thus, the sheets fail to be separated from the belt in some cases. If the sheets fail to be separated from the belt surface, the sheets cannot be fed into the sheet conveyance path provided downstream of the belt conveyance mechanism. This may cause a sheet conveyance failure.
In view of the problems described above, it is an object of the present invention to provide a sheet supply apparatus that ensures positive separation of sheets from a belt, without a sheet conveyance failure being caused by sheet separation failure.
One aspect of the present invention is a sheet supply apparatus comprising: an endless belt which has a plurality of vents penetrating from a front surface to a rear surface and is stretched around a plurality of rollers including a drive roller and driven by the drive roller; a suction section including a suction port which suctions air and faces a rear surface of the belt, wherein the sheet supply apparatus suctions a sheet to the front surface of the belt through vents of the belt facing the suction port and carries the sheet, and the sheet supply apparatus further comprises a guide member which guides a leading edge of the sheet being conveyed to a down stream side of the suction port in a conveyance direction, in a direction separating from the front surface of the belt.
Another aspect of the present invention is an image forming system comprising an image forming apparatus and a sheet supply apparatus which includes: an endless belt which has a plurality of vents penetrating from a front surface to a rear surface and is stretched around a plurality of rollers including a drive roller and driven by the drive roller; a suction section having a suction port which suctions air and faces to a rear surface of the belt, wherein the sheet supply apparatus suctions a sheet to the front surface of the belt through vents of the belt facing to the suction port and carries the sheet, and the sheet supply apparatus further includes a guide member which guides a leading edge of the sheet being conveyed to a down stream side of the suction port in a conveyance direction, in a direction separating from the front surface of the belt.
a is a front view of the belt conveying section;
b is a diagram showing the belt conveying section as viewed from the sheet side;
c is a diagram showing that a part of the belt 201 of
a is an enlarged front view of the belt conveying section 200;
b is a perspective view of the leading edge guide plate (A) 261; and
a through 4e are diagrams explaining the suction and conveyance of sheets by the belt conveying section 200 and the separation of sheets from the belt 201.
The following describes the embodiment of the present invention with reference to drawings, without the present invention being restricted to the embodiments described below:
Referring to the drawing, the following describes the embodiment of the present invention:
The image forming apparatus A transfers an image or letter onto the sheets using electrophotographic process, and ejects these sheets.
The image forming apparatus A includes a document reading section 10, image writing section 30, image forming section 40, transfer section 50, fixing section 60, sheet supply and conveying section 70, sheet storage section 75, operation/display section 80, and control section 90.
The operation/display section 80 is used to input the job information including the conditions for operating the image forming apparatus A as an image forming system, and the sheet supply apparatus LT—for example, the conditions such as the number of sheets for image formation, the size of these sheets, and a choice of whether the sheets S stored in the sheet storage section 75 or the sheets S stored in the sheet supply apparatus LT are to be used. The operation/display section 80 is provided with a START button. Turning on the START button starts the operations of the image forming apparatus A as an image forming system and sheet supply apparatus LT in conformity to the job information having been inputted.
The control section 90 controls the image forming operation of the image forming apparatus A in conformity to the job information inputted from the operation/display section 80. The operation of the sheet supply apparatus LT is also controlled by the control section 90.
An automatic document feeder DF is mounted on the top of the image forming apparatus A. The document d placed on the document platen of the automatic document feeder DF is fed in the arrow direction and the image of the document is read by the optical system of the document reading section 10, whereby the image information is acquired.
The acquired image information is subjected to the required image processing by an unillustrated image processing section, and is sent to the image writing section 30.
The image writing section 30 applies the output light in conformance to the image information from a semiconductor laser to the photoreceptor drum 41 of the image forming section 40.
The image forming section 40 includes a photoreceptor drum 41 and a developer 45, wherein the photoreceptor drum 41 is driven in the arrow direction by an unillustrated drive device.
When the photoreceptor drum 41 has been exposed to the output light in conformance to the image information by the image writing section 30, the latent image based on image information is formed. This latent image is developed by a developer 45, and is turned into a toner image.
The toner image of the photoreceptor drum 41 is transferred by a transfer section 50 onto the sheet conveyed from the sheet supply and conveying section 70.
The sheets conveyed by the sheet supply and conveying section 70 can be the sheets stored in the sheet storage section 75 of the image forming apparatus A, or the sheets stored in the sheet supply apparatus LT. The choice between the two is determined by the job information having been inputted from the operation/display section 80.
The toner image transferred on the sheet S is fixed by the fixing section 60 and the sheet S is ejected out of the image forming apparatus A.
The sheet supply apparatus LT includes a sheet storage section 100, belt conveying section 200 and sheet feed-out section 270. Based on the job information inputted from the operation/display section 80 of the image forming apparatus A, the sheets S stored in the sheet storage section 100 are fed out one by one by the belt conveying section 200, and are conveyed to the sheet feed-out section 270. The sheets S are then fed out to the image forming apparatus A by the sheet feed-out section 270.
The sheet storage section 100 includes a sheet platen 101 wherein a plurality of stored sheets S can be stacked and loaded. The sheet platen 101 can be moved in the vertical direction by an unillustrated sheet platen elevation mechanism.
The number of the sheets placed on the sheet platen 101 is reduced as the sheets are supplied to the image forming apparatus A. Thus, as the sheets are supplied, the sheet platen 101 is moved in the vertical direction by the sheet platen elevation mechanism so that the topmost sheet position is kept within a predetermined range that is appropriate to the sheet supply operation performed by the belt conveying section 200.
The belt conveying section 200 includes a belt 201, drive roller 211 connected to a drive source, driven roller (A) 212, driven roller (B) 213, suction section 250, leading edge guide plate (A) 261 and leading edge guide plate (B) 262.
The leading edge guide plate (A) 261 is mounted on the front side surface of the belt 201 in
The belt 201 is an endless belt made of ethylene-propylene (EPDM), and is applied to a plurality of rollers including a drive roller 211. The belt 201 is rotated by the rotation of the drive roller 211 through the rollers to which the belt is applied.
The entire surface of the belt 201 is provided with a plurality of vents penetrating from front to rear surfaces. In this case, the rear surfaced of the belt 201 refers to the side abutting on rollers, and the front surface refers to the side opposite the rear surface.
The suction section 250 includes a duct 252 and an unillustrated suction device. Air is sucked from the suction port provided at one end of the duct 252.
The suction section 250 is arranged with the suction port of the duct 252 abutting on the rear surface of the belt 201 applied to the rollers.
When the belt conveying section 200 is operating, the force of suction in the direction indicated by arrow in the drawing is applied to the portion facing to the suction port of the duct 252 of the belt 201 rotating through the rollers to which the belt is applied. The sheet on the topmost layer on the sheet platen 101 is sucked onto the surface of the belt 201.
An air blasting mechanism can be provided in such a way that, when the sheet on the topmost layer on the sheet platen 101 is sucked onto the belt 201, air is blasted to the side of the stacked sheets so that the sheet S of the topmost layer is raised and separated from other sheets.
The sheet S sucked by the belt 201 is fed to the left as illustrated, by the rotation of the belt 201 and is separated from the surface of the belt 201 by the leading edge guide plate (A) 261 and leading edge guide plate (B) 262. After that, the sheet S is conveyed to the sheet feed-out section 270.
The details of the leading edge guide plate (A) 261 and leading edge guide plate (B) 262 will be described later.
The sheet feed-out section 270 includes an upper guide plate 271, a lower guide plate 272, and a pair of feed-out rollers 276 and 277 to be driven. The sheets having been conveyed are sandwiched between pair of feed-out rollers 276 and 277, and are fed out to the image forming apparatus A.
The following further describes the belt conveying section 200:
a, 2b and 2c are an enlarged views of a belt conveying section 200.
a is a front view of the belt conveying section 200, and
As illustrated in
The belt 201 is arranged in such a way that the centerline thereof will be aligned with the centerline of the sheets to be conveyed, as shown in
The suction section 250 includes a suction fan 251 driven by an unillustrated drive source, and a duct 252. The portion of the duct 252 facing to and abutting on the rear surface of the belt 201 has an opening. The reference numeral 252A shown by the slant line of
In
The belt 201 rotating through rollers moves in the direction indicated by a white-out arrow in
The relative position between the vent 201h and opening 252 A is changed by the movement of the belt 201 in the direction indicated by a white-out arrow of
As shown in
a and 3b are diagrams explaining a leading edge guide plate (A) 261 and leading edge guide plate (B) 262.
a is an enlarged front view of the belt conveying section 200, and
As shown in
The CL1 of
The inclined portion 261S of the present embodiment forms such a plane that the height from the surface of the belt 201 increases at a predetermined inclination from the line of intersection CL1 toward the downstream side in the direction of the conveyance of the sheet. In this case, if only the height from the surface of the belt 201 increases continuously from the line of intersection CL1 toward the downstream side in the direction of the conveyance of the sheet, the inclined surface can be a curve without being restricted to a plane.
Similarly, the CL2 of
The inclined portion 262S of the present embodiment forms such a plane that the height from the surface of the belt 201 increases at a predetermined inclination from the line of intersection CL2 toward the downstream side in the direction of the conveyance of the sheet. In this case, if only the height from the surface of the belt 201 increases continuously from the line of intersection CL2 toward the downstream side in the direction of the conveyance of the sheet, the inclined surface can be a curve without being restricted to a plane.
In the present embodiment, the leading edge guide plate (A) 261 and leading edge guide plate (B) 262 are designed in the same configuration. As described above, each of the leading edge guide plate (A) 261 and leading edge guide plate (B) 262 is arranged at a symmetrical position with the centerline of the belt 201 sandwiched in-between, wherein the distance D is set at a value smaller than the width-wise dimension WS of the sheet which is to be conveyed.
When the leading edge guide plate (A) 261 and leading edge guide plate (b) 262 are arranged in the above-mentioned manner, the sheet S adsorbed to the belt 201 and conveyed can be positively separated from the surface of the belt 201.
a through 4e are diagrams explaining the suction and conveyance of sheets by a belt conveying section 200 and the separation of sheets from belt 201.
When the image forming apparatus A forms an image in conformance to the inputted job information using the sheet S stored in the sheet supply apparatus LT, the suction fan 251 of the suction section 250 of the sheet supply apparatus LT operates first, and the suction of air from the opening 252 A of the duct 252 then starts. By the suction of air from the opening 252 A, the sheet S is sucked to the belt 201 through the vents 201h of the belt 201 facing to the opening 252 A. This is shown in
The sheet S is adsorbed to the belt 201 by the operation of the suction section 250. Upon adsorption of the sheet S to the belt 201, the rotation of the drive roller 211 starts so that the belt 201 applied to the rollers is driven. Further, a pair of feed-out rollers 276 and 277 of the sheet feed-out section 270 also starts rotation. By the rotation of the belt 201, the sheet S adsorbed to the belt 201 together with the belt 201 is shifted in the direction indicated by a white-out arrow. This is shown in
The leading edge of the sheet adsorbed to the belt 201 and conveyed reaches the inclined portion 261S of the leading edge guide plate (A) 261 and the inclined portion 262S of leading edge guide plate (B) 262. This is shown in
The line of intersection CL1 and the line of intersection CL2 are located downstream of the opening 252 A. The sheet S is not adsorbed to the belt 201 at least downstream of the line of intersection CL1 and the line of intersection CL2 in the direction wherein the sheet is conveyed.
The leading edge of the sheet S abutting on the inclined portion 261S of the leading edge guide plate (A) 261 and the inclined portion 262S of the leading edge guide plate (B) 262 is pushed out toward the sheet feed-out section 270 downward in the direction of the conveyance of the sheet along the inclined portions 261S and 262S of the leading edge guide plate (A) 261 and leading edge guide plate (B) 262, respectively, when the succeeding portion of the sheet S is adsorbed to the belt 201 and the sheet S is conveyed. Thus, the sheets S are sequentially separated from the surface of the belt 201. This is shown in
If the belt 201 is not statically charged, the leading edge of the sheet S is separated from the surface of the belt 201 and droops under its own weight. The sheet S is guided to each of the lower surfaces of the lower guide plate 272, the leading edge guide plate (A) 261 and the leading edge guide plate (B) 262, and is pushed out toward the sheet feed-out section 270.
The leading edge of the sheet conveyed by the belt 201 is guided to the upper guide plate 271 and lower guide plate 272 of the sheet feed-out section 270 and reaches wherein a pair of feed-out rollers 276 and 277 is arranged. Sandwiched between a pair of feed-out rollers 276 and 277 driven and rotated, the sheet S is fed out to the unillustrated image forming apparatus A. This is illustrated in
When the leading edge of the sheet has been sandwiched between a pair of feed-out rollers 276 and 277, the sheet S is conveyed by a pair of feed-out rollers 276 and 277. Accordingly, the operations of the suction fan 251 of the suction section 250 and the drive roller 211 can be suspended.
As described above, the sheet is positively removed from the belt 201 by the arrangement of:
a leading edge guide plate (A) 261 having an inclined portion 261S that guides the conveyed sheet S in the direction of being separated from the surface of the belt 201, along the side surface of the belt 201 including vents 201h, downstream of the opening 252 A of the suction section 250 in the direction of conveyance of the sheet; and
a leading edge guide plate (B) 262 having an inclined portion 262S that guides the conveyed sheet S in the direction of being separated from the surface of the belt 201. Thus, even when the belt 201 is statically charged, the sheet adsorbed to the belt can be positively removed from the belt 201. This makes it possible to provide a sheet supply apparatus free from any sheet conveyance failure caused by possible sheet separation failure.
In the present embodiment, two guide members—the leading edge guide plate (A) 261 and leading edge guide plate (B) 262—are installed on both sides of the belt 201, without the number of guide members being restricted to two. For example, one guide member, either the leading edge guide plate (A) 261 or leading edge guide plate (B) 262, can be installed. Further, in a belt conveyance mechanism wherein the sheet is conveyed by a plurality of rows of belts divided along the length, the guide members can be placed outside each of the external belts in a plurality of rows and between the rows of adjacent belts. For example, in the system wherein the sheet is conveyed by two rows of belts, a total of three guide members can be installed; one on the side surface outside each of the two rows of belts and one between two rows of belts.
The present embodiment provides a sheet supply apparatus capable of positive separation of a sheet from a belt, free from any sheet conveyance failure resulting from sheet separation error.
Number | Date | Country | Kind |
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2009-007384 | Jan 2009 | JP | national |