Embodiments described herein relate generally to a sheet supply device and an image forming apparatus.
In a sheet supply device of an image forming apparatus, a sheet bundle in which a plurality of sheets are stacked is stacked. The sheet supply device conveys the sheets of the sheet bundle one by one.
However, in the sheet bundle, the adhesion force between the sheets may be strengthened. In this case, multiple sheet feeding is likely to occur during sheet conveyance.
According to an embodiment, a sheet supply device includes a sheet stacking unit, a first roller, a second roller, and a stopper. The sheet stacking unit has a stack surface on which a plurality of sheets are stacked. The first roller is configured to convey an uppermost sheet among the sheets from the sheet stacking unit toward a downstream side in a conveying direction of the sheet. The second roller is configured to further convey the sheet conveyed by the first roller. The stopper has an abutting surface against which a leading end of the sheet on the downstream side in the conveying direction abuts. The stopper is configured to be rotatable around a rotation shaft along a width direction of the sheet parallel to the stack surface and perpendicular to the conveying direction. The stopper rotates around the rotation shaft such that a posture of the stopper switches between a first posture and a second posture. The first posture has a first angle at which an angle between the abutting surface and the stack surface is an obtuse angle. The second posture has a second angle at which an angle between the abutting surface and the stack surface is an obtuse angle, the second angle being more than the first angle.
Hereinafter, a sheet supply device and an image forming apparatus according to an embodiment will be described with reference to the drawings. In the respective drawings, the same components will be represented by the same reference numerals. The dimension and shape of each of the members are illustrated in an exaggerated or simplified manner.
As illustrated in
The image forming apparatus 100 forms an image on a sheet with a developer such as toner. For example, the sheet may be a sheet-shaped recording medium such as paper, label paper, a resin sheet, a post card, or an envelope.
The display 110 is an image display device such as a liquid crystal display or an organic EL (Electro Luminescence) display. The display 110 displays various information relating to the image forming apparatus 100.
The control panel 120 includes a plurality of buttons. The control panel 120 receives the operation of a user. In addition, the control panel 120 outputs a signal corresponding to the operation input by the user to a control unit 150 of the image forming apparatus 100. The display 110 and the control panel 120 may be configured to be integrated into a touch panel.
The printer unit 130 forms an image on the sheet based on image information generated by the image reading unit 200 or image information received through a communication path. The printer unit 130 forms an image through, for example, the following process. The printer unit 130 forms an electrostatic latent image on a photoconductive drum based on the image information. The printer unit 130 applies the developer to the electrostatic latent image to form a visible image.
Specific examples of the developer include toner. A transfer unit of the printer unit 130 transfers the visible image to the sheet. The fixing unit of the printer unit 130 applies heat and pressure to the sheet to fix the visible image to the sheet.
The sheet accommodation unit 140 accommodates the sheet used for forming the image in the printer unit 130. The sheet accommodation unit 140 conveys the sheet to the printer unit 130. The sheet accommodation unit 140 configures a sheet supply device (paper feed device) 1 according to the embodiment.
The image reading unit 200 reads image information of a reading target based on brightness and darkness of light. The image reading unit 200 records the read image information. The recorded image information may be transmitted to another information processing apparatus via a network. Based on the recorded image information, the printer unit 130 may form an image on the sheet.
As illustrated in
For example, the tray 2 is formed in a rectangular flat shape. As illustrated in
As a local coordinate system of the tray 2, an XYZ orthogonal coordinate system is adopted. An X direction (first direction) is a supply direction of the sheet S parallel to the stack surface 2a of the tray 2. A −X direction is a downstream side of the supply direction of the sheet S. The −X direction is a conveying direction of the sheet. The −X direction will also be simply referred to as “downstream side”. A Y direction (second direction) is a direction parallel to the stack surface 2a and perpendicular to the X direction. The Y direction is a width direction of the sheet S. A Z direction is a direction perpendicular to the stack surface 2a of the tray 2. A +Z direction is a direction in which the sheet S is stacked on the stack surface 2a. The +Z direction is a height direction. A position in the Z direction is a height position.
The pickup roller 3 is a driving roller. The pickup roller 3 has a rotation shaft (not illustrated) parallel to the Y direction. The pickup roller 3 can come into contact with an uppermost sheet SA in the sheet bundle SS (hereinafter, also referred to as “uppermost sheet SA”) stacked on the tray 2. The pickup roller 3 conveys the sheets S in the sheet bundle SS stacked on the tray 2 to the downstream side one by one in order from the uppermost sheet SA.
The pickup roller 3 is positioned in the +Z direction with respect to the tray 2. The pickup roller 3 can move close to and away from the tray 2.
As illustrated in
The paper feed roller 4 and the separation roller 5 are disposed outside of the tray 2 in the −X direction when seen from the direction parallel to the Z direction. The paper feed roller 4 and the separation roller 5 have a rotation shaft (not illustrated) parallel to the Y direction. The paper feed roller 4 is a driving roller and conveys the sheet S at the same speed as that of the pickup roller 3. The lengths of the paper feed roller 4 and the separation roller 5 in the Y direction are shorter than the dimension of the tray 2 in the Y direction. The positions of the paper feed roller 4 and the separation roller 5 in the Y direction are positions corresponding to the center portion of the tray 2 in the Y direction.
As illustrated in
The paper feed roller 4 and the separation roller 5 further convey the sheet S conveyed from the tray 2 with a nip interposed therebetween. The nip is a portion where outer circumferential surfaces of a pair of rollers come into contact with (are pressed against) each other.
As illustrated in
The two stoppers 6 are provided at different positions in the Y direction perpendicular to the conveying direction of the sheet S. Therefore, the sheet S can be stably positioned. The position of the first stopper 6A in the Y direction is a position in the +Y direction with respect to the pickup roller 3, and the position of the second stopper 6B in the Y direction among the two stoppers 6 is a position in the −Y direction with respect to the pickup roller 3. Therefore, the sheet S can be stably positioned.
As illustrated in
The stopper 6 is rotatable around the rotation shaft 8 in a θ direction.
The rotation shaft 8 is disposed in the Y direction at an end portion (a lower end portion in
The rotation shaft 8 is present at a position close to the end portion 2b of the tray 2 in the −X direction. The position (the height direction in
When the shaft center 8a of the rotation shaft 8 is present at a height position that is lower than or equal to that of the stack surface 2a, the stopper 6 allows an operation of moving from a first posture P1 (refer to
The stopper 6 rotates around the rotation axis 8 in the θ direction such that the posture thereof can switch between the first posture P1 (refer to
In the first posture P1, the abutting surface 6a of the stopper 6 is tilted toward the downstream side (−X direction) as the distance from the stack surface 2a in the +Z direction increases. Specifically, the abutting surface 6a is tilted upward in the −X direction. In the first posture P1, a tilt angle of the abutting surface 6a with respect to the stack surface 2a will be referred to as “α1” (first angle). The tilt angle α1 of the abutting surface 6a in the first posture P1 is more than 90°. The tilt angle α1 is an obtuse angle. The tilt angle α1 is an angle between the abutting surface 6a and the stack surface 2a.
In the first posture P1, the stopper 6 restricts the movement of the sheet S in the −X direction.
As illustrated in
For example, the stopper 6 can freely adjust the tilt angles α1 and α2 of the abutting surface 6a in the first posture P1 and the second posture P2. In a case where the tilt angles α1 and α2 can be adjusted, for example, when multiple sheet feeding is likely to occur, the tilt angle α2 is reduced to suppress multiple sheet feeding. In addition, when the conveyance of the sheet S is likely to be congested, the tilt angle α2 is increased such that the conveyance of the sheet S can be smoothly performed. By adjusting the tilt angle α1, the adhesion force between the sheets S can be adjusted.
It is desirable that the tilt angle of the stopper 6 can be adjusted by the operation of the user in the control panel 120 (refer to
The sheet supply device 1 includes a stopper driving unit such as a motor (not illustrated). The stopper driving unit rotates the stopper 6 around the rotation shaft 8 in the θ direction. For example, as illustrated in
As illustrated in
In
The pressing plate 7 can be slid in the X direction. By moving the pressing plate 7 in the −X direction, the trailing end surface SSr of the sheet bundle SS can be pressed in the −X direction with the pressing surface 7a.
The sheet supply device can also adopt a configuration in which the pressing plate is not provided. In this case, it is preferable that, after stacking the sheet bundle SS on the stack surface 2a, the sheet bundle SS is pressed using a different unit from the pressing plate to enter a state where the end surface is tilted (refer to
The control unit 150 (refer to
The control unit 150 can also cause the stopper 6 to change the posture from the first posture P1 to the second posture P2 along with the start of driving of the paper feed roller 4 based on a signal for starting the driving of the paper feed roller 4. The control unit 150 can also cause the stopper driving unit to change the posture of the stopper 6 from the second posture P2 to the first posture P1.
Next, the operation of the sheet supply device 1 will be described.
In
By moving the pressing plate 7 in the −X direction, the trailing end surface SSr of the sheet bundle SS can be pressed in the −X direction with the pressing surface 7a. Due to the pressing operation, an end surface SSf (leading end surface SSf) of the sheet bundle SS in the −X direction is pressed against the abutting surface 6a of the stopper 6 in the first posture P1. The leading end surface SSf of the sheet bundle SS is a tilted surface along the abutting surface 6a. The trailing end surface SSr of the sheet bundle SS is a tilted surface along the pressing surface 7a. The leading end surface SSf and the trailing end surface SSr are tilted surfaces such that the relative position of the sheets S forming the sheet bundle SS changes in the X direction. Therefore, the adhesion force between the sheets S decreases.
By bringing the pickup roller 3 into contact with the uppermost sheet SA in the sheet bundle SS, the driving of the pickup roller 3 starts.
As illustrated in
The pickup roller 3 conveys the sheets S in the sheet bundle SS to the downstream side one by one in order from the uppermost sheet SA. The uppermost sheet SA abuts against the abutting surface 6a of the stopper 6 and is guided to a gap between the paper feed roller 4 and the separation roller 5 along the tilt of the abutting surface 6a.
The pickup roller 3 may be conveyed in a state where two or more sheets S overlap each other. The conveyed sheets S abut against the abutting surface 6a of the stopper 6. Since the tilt angle α2 of the abutting surface 6a in the second posture P2 is large, the uppermost sheet SA slides and travels on the abutting surface 6a and is guided to the gap between the paper feed roller 4 and the separation roller 5. On the other hand, the sheets S other than the uppermost sheet SA are stopped at the abutting surface 6a. Therefore, only the uppermost sheet SA is guided to the gap between the paper feed roller 4 and the separation roller 5.
When two or more overlapping sheets S are guided to the gap between the paper feed roller 4 and the separation roller 5, only the uppermost sheet SA is separated as follows. As described above, the adhesion force between the sheets S is decreased. Therefore, the coefficient of friction between the sheet S on the upper layer (upper-layer sheet) and the other sheets S (lower-layer sheets) is lower than the coefficient of friction between the paper feed roller 4 and the separation roller 5, and the sheet S. Therefore, when a conveying force is applied from the paper feed roller 4 to the upper-layer sheet, only the upper-layer sheet (the uppermost sheet SA) is conveyed, and the lower-layer sheets are stopped with the separation roller 5.
The paper feed roller 4 and the separation roller 5 further convey the sheet S with a nip interposed therebetween. The sheet S is conveyed to the printer unit 130 through a conveying device (conveying unit; not illustrated) including a guide 9.
The sheet supply device 1 and the image forming apparatus 100 include the stopper 6 that is freely rotatable. The stopper 6 can switch the posture between the first posture P1 and the second posture P2 having a tilt angle more than that in the first posture P1. Therefore, the sheets S can be conveyed one by one in a state where the posture of the stopper 6 is changed from the first posture P1 to the second posture P2 after tilting the end surface of the sheet bundle SS with the stopper 6 in the first posture P1.
When two or more sheets S are conveyed in a state where the sheets overlap each other, the sheets S come into contact with the abutting surface 6a. However, only the uppermost sheet SA slides and travels on the abutting surface 6a having a large tilt angle and is guided to the gap between the paper feed roller 4 and the separation roller 5. Accordingly, multiple sheet feeding of the sheets S can be suppressed.
In order to clarify the effects of the sheet supply device 1 according to the embodiment, a sheet supply device according to a comparative embodiment will be described as an example. The components common to those of the sheet supply device 1 according to the embodiment illustrated in
As illustrated in
The sheet bundle SS is stacked on the stack surface 102a of the tray 102. The end surface of the sheet bundle SS is perpendicular to the stack surface 102a.
As illustrated in
As illustrated in
With this configuration, the coefficient of static friction of the surface (the abutting surface) of the stopper 6 can be set depending on the characteristics of the sheet S (the adhesion force between the sheets, the rigidity of the sheet, and the like). Accordingly, multiple sheet feeding can be suppressed, and smooth conveyance can be realized.
A method of adjusting the coefficient of static friction of the abutting surface 6a of the stopper 6 is not limited to the attachment of the surface material 16. For example, an adjusting member having a coefficient of static friction different from that of the abutting surface may be inserted into a hole portion formed in the stopper.
As illustrated in
In at least one of the embodiments described above, the stopper 6 rotates such that the posture can switch between the first posture P1 and the second posture P2. Accordingly, in the sheet supply device 1, multiple sheet feeding of the sheets S can be suppressed.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions.