The present application claims priority from Japanese Patent Application No. 2007-049614, filed on Feb. 28, 2007, the disclosure of which is incorporated herein by reference in its entirety.
1. Field of the Invention
The present invention relates to sheet supplying devices configured to feed sheet members held in each of a plurality of sheet trays in a predetermined direction and image recording apparatuses including the sheet supplying devices.
2. Description of Related Art
Image recording apparatuses, such as printers, mount sheet supplying devices thereon. A sheet supplying device includes a sheet tray configured to hold a stack of recording sheets. A sheet supplying device further includes a feed roller configured to feed recording sheets stacked in a sheet tray while separating the recording sheets. The feed roller rotates while contacting an upper surface of a stack of recording sheets in the sheet tray, to feed a recording sheet from the sheet tray.
Known paper feeding devices may have two sheet trays that are arranged vertically in a stepped manner. Feed rollers are provided for each of two sheet trays. In known image recording apparatuses, upper and lower sheet trays are positioned below the drive shaft. A transmission mechanism is configured to transmit rotation of the drive shaft in one direction to the upper tray feed rollers. The transmission mechanism also is configured to transmit rotation of the drive shaft in an opposite direction to the lower tray feed rollers positioned near each end of the drive shaft. In the transmission mechanism, the rotating shaft is positioned above the drive shaft, and transmission gears are mounted to the rotating shaft, which increase the size of the transmission mechanism in the vertical direction. In other known transmission mechanism and sheet tray arrangements, a path must be maintained to feed a recording sheet below and above the drive shaft, which path increases the size of the paper feeding device.
In an embodiment of the invention, a sheet supplying device configured to supply a sheet member, the sheet supplying device comprising a first tray and a second tray, each configured to hold at least one sheet member, a first shaft and a second shaft, each positioned over both of the first tray and the second tray, a first rotating member contacting the at least one sheet member held in the first tray, a second rotating member contacting the at least one sheet member held in the second tray, a first arm member extending from the first shaft to the first rotating member, a second arm member extending from the second shaft to the second rotating member, and a transmission device coupled to each of the first arm member and the second arm member and configured to transmit selectively a rotational drive force from the first shaft to one of the first rotating member and the second rotating member.
In an embodiment of the invention, an image recording apparatus comprises a sheet supplying device configured to supply a sheet member, the sheet supplying device comprising a first tray and a second tray, each configured to hold at least one sheet member, a first shaft and a second shaft, each positioned over both of the first tray and the second tray, a first rotating member contacting the at least one sheet member held in the first tray, a second rotating member contacting the at least one sheet member held in the second tray, a first arm member extending from the first shaft to the first rotating member, a second arm member extending from the second shaft to the second rotating member, and a transmission device coupled to each of the first arm member and the second arm member and configured to transmit selectively a rotational drive force from the first shaft to one of the first rotating member and the second rotating member, and a recording unit configured to record an image on the sheet member supplied by the sheet supplying device.
Other objects, features, and advantages will be apparent to persons of ordinary skill in the art from the following detailed description of the invention and the accompanying drawings.
For a more complete understanding of the present invention, needs satisfied thereby, and the objects, features, and advantages thereof, reference now is made to the following description taken in connection with the accompanying drawings.
An embodiment of the invention and its features and technical advantages may be understood by referring to
Referring to
MFD 1 may include a printer section 2 at its lower portion. Printer section 2 may record an image or text, or both, on a recording sheet, as an example of a sheet member, based on print data, e.g., image data or text data input from an external device, and image data read by scanner section 3. Printer section 2 may have an opening 10 at a front face of MFD 1. As shown in
Each of upper and lower sheet trays 12, 13 may hold a stack of recording sheets. Upper sheet tray 12 and lower sheet tray 13 may be configured to hold different sizes or weights of sheets. Specifically, upper sheet tray 12 may hold recording sheets with the size of, e.g., postcards, standard photos, and business cards. Lower sheet tray 13 may hold recording sheets with a size of B5 or larger, e.g., A4 and letter sizes. Lower sheet tray 13 may be configured to be unable to hold recording sheets, such as postcards, smaller than B5 sizes. The sheet size held by lower sheet tray 13 also may be determined based on whether a first sheet feeding mechanism 33A is configured to feed recording sheets from lower sheet tray 13. More specifically, if first sheet feeding mechanism 33A is not configured to feed recording sheets from lower sheet tray 13, the size of such recording sheets may not be held even though the recording sheets could be held in lower sheet tray 13.
When an image, or text, or both, is recorded in printer section 2 on a recording sheet fed from upper or lower sheet tray 12, 13, the sheet may be ejected onto output tray 14. Printer section 2 and scanner section 3 may execute instructions input from a control panel 4 positioned on an upper front portion of MFD 1 or instructions transmitted from a computer via a printer driver or a scanner driver.
Referring to
Sheet guides 37 may be configured to align edges of recording sheets, which are loaded on upper sheet tray 12, in a width, e.g., lateral, direction of the recording sheets. Sheet guides 37 may be positioned on an upper surface of upper sheet tray 12 at a downstream side in the sheet feeding direction, e.g., the direction of arrow 43, at a side closer to an inclined plate 20. Sheet guides 37 may slidably move on an upper surface of upper sheet tray 12 along a width, e.g., lateral, direction of upper sheet tray 12. Recording sheets may be positioned between sheet guides 37. Positions of recording sheets, which are loaded onto upper sheet tray 12, may be regulated by a pair of sheet guides 37, with respect to their width, e.g., lateral, direction. More specifically, sheet guides 37 may regulate the positions of recording sheets loaded onto upper sheet tray 12 so as to substantially align a center of the recording sheets with respect to their width, e.g., lateral, direction, with a predetermined reference position. The center of upper sheet tray 12 in its width, e.g., lateral, direction may be set as the reference position.
A pair of sheet guides 37 may be coupled to each other by a known coupling mechanism, such as a rack and pinion mechanism. As one of sheet guides 37 may be slidably moved in one direction, the other sheet guide 37 may be slidably moved in an opposite direction.
Rear guide 38 may be configured to align rear or trailing ends of recording sheets loaded onto upper sheet tray 12. Rear guide 38 may be supported at an upper surface of upper sheet tray 12 so as to slide in the sheet feeding direction, e.g., the direction of arrow 43. Rear guide 38 may be configured to stop at positions corresponding to predetermined sheet sizes, e.g., the sizes of postcards, photographs, and business cards.
A friction pad 41 may be positioned between sheet guides 37 at generally a middle portion of upper sheet tray 12 in its width, e.g., lateral, direction. Friction pad 41 may be positioned on an upper surface of upper sheet tray 12 at a position to contact second feed roller 25. Friction pad 41 may be formed of material having a high friction coefficient, such as cork and felt. Second feed roller 25 may contact directly friction pad 41 or indirectly contact friction pad 41 via recording sheets. With friction pad 41, when second feed roller 25 rotates, for example, with a reduced amount of remaining recording sheets in upper sheet tray 12, frictional force in the sheet feeding direction, e.g., the direction of arrow 43, may be applied from second feed roller 25 to an upper part of a stack of recording sheets and frictional force in the opposite direction may be applied from friction pad 41 to a lower part of a stack of recording sheets. Thus, a situation where a plurality of recording sheets is fed simultaneously may be reduced.
Upper sheet tray 12 may have two openings 39. Each opening 39 may be positioned on an upper surface of upper sheet tray 12 at a downstream side in the sheet feeding direction. More specifically, openings 39 may be positioned near ends of upper sheet tray 12 in its width, e.g., lateral, direction and outside sheet guides 37. With such arrangements of openings 39, a slidable range of sheet guides 37 is limited to an area defined between openings 39. As shown in
As shown in
Friction pads 46 configured similar to friction pad 41 may be positioned on an upper surface of lower sheet tray 13. Friction pads 46 may be positioned below openings 39 of upper sheet tray 12. Broken lines in
As shown in
As shown in
Platen 48 may be positioned directly above sheet feeding mechanism 33. Platen 48 may have a supporting surface enough wide to support recording sheets in their width, e.g., lateral, direction. Recording unit 24 may be positioned above platen 48, and may comprise a carriage 50 and recording heads 51, which may be mounted on carriage 50. Recording heads 51 may be positioned according to the color of ink contained therein. A belt driving mechanism (not shown) may reciprocate carriage 50 at a predetermined interval, in a width, e.g., lateral, direction of platen 48, while being guided by a guide rail and a guide shaft (not shown).
Roller pairs 54, 55 may be positioned upstream and downstream of platen 48 in the sheet feeding direction. Each roller pair 54, 55 may comprise a roller that is driven by a motor and a pinch roller that is pressed against and driven by the roller. Roller pair 54 may nip, e.g., sandwich, a recording sheet fed along sheet feeding path 23, to convey the recording sheet onto platen 48. Roller pair 55 may hold the recording sheet having an image recorded thereon to convey the recording sheet to output tray 14. Roller pairs 54, 55 may be driven intermittently according to a predetermined amount of rotation. Thus, the recording sheet placed on platen 48 may be fed by predetermined amounts, while being stopped intermittently. While rotation of roller pairs 54, 55 is stopped, recording unit 24 may be reciprocated in a lateral direction of the recording sheet, and recording heads 51 may selectively eject color ink from their nozzles. A color image may be recorded onto the recording sheet, starting from its leading end and moving toward its trailing end. The recorded sheet may eject onto output tray 14.
For simplicity in illustration, output tray 14 is omitted in
Referring to
A transmission gear 70 may be mounted on an end of drive shaft 29. Transmission gear 70 may engage a transmission gear 72, which may be connected directly to an output shaft of a motor 71. When motor 71 is driven, a drive force, e.g., rotational torque, from motor 71 may be transmitted to drive shaft 29 via transmission gears 72, 70 to rotate drive shaft 29 in a predetermined direction. Motor 71 may be configured to rotate clockwise or counterclockwise and may be controlled by a motor driver.
As shown in
As shown in
Drive force transmission mechanism 30 may comprise transmission gears 77, 73, 79 and two intermediate gears 74. Transmission gear 77 may be fixed to drive shaft 29. When drive shaft 29 rotates, transmission gear 77 may rotate in the same direction as drive shaft 29. Transmission gear 73 may be fixed to supporting shaft 32 inside plate member 75. When transmission gear 73 rotates, supporting shaft 32 may rotate in the same direction as transmission gear 73. Transmission gear 73 may engage with transmission gear 77. As drive shaft 29 rotates, drive force in the direction opposite to the rotation of drive shaft 29 may be transmitted to transmission gear 73. Transmission gear 79 may be fixed to shaft 78 inside plate member 75. When transmission gear 79 rotates, shaft 78 may rotate in the same direction as transmission gear 79. Two intermediate gears 74 may be positioned between transmission gears 79, 73. As shown in
Drive force transmission mechanism 30 may be configured to transmit drive force from drive shaft 29 to shaft 78 of second feed roller 25 via a plurality of, e.g., five, gears. Drive force in the same direction as the rotating direction of drive shaft 29, e.g., drive force in the direction opposite to the rotating direction of supporting shaft 32, may be transmitted to shaft 78 of second feed roller 25. Shaft 78 may be rotated in the same direction as the rotating direction of drive shaft 29 and in the opposite direction to the rotating direction of supporting shaft 32.
Drive force transmission mechanism 30 may comprise a one-way clutch 80. One-way clutch 80 may be fitted into an inner hole of second feed roller 25. One-way clutch 80 may be configured to transmit drive force to second feed roller 25 when the drive force to feed a recording sheet in the sheet feeding direction, e.g., the direction indicated by arrow 43, is transmitted to shaft 78. One-way clutch 80 also may be configured to slip, e.g., not transmit drive force, to second feed roller 25 when the drive force to feed a recording sheet in a direction opposite to the sheet feeding direction is transmitted to shaft 78. As shown in
Second swing arm 27 may be urged in a direction approaching the bottom plate of upper sheet tray 12 by a force of its own weight, a force of the weights of second feed roller 25 and drive force transmission mechanism 30, and a force of a spring (not shown). When the roller surface of second feed roller 25 contacts a recording sheet in upper sheet tray 12, second swing arm 27 may stop. As drive force in the direction of feeding a recording sheet, e.g., the direction of arrow 43 is transmitted to second feed roller 25 with second swing arm 27 stopped, friction force may be generated between the roller surface of second feed roller 25 and a recording sheet, and the recording sheet may be fed in the sheet feeding direction. In other words, friction force may be applied to a recording sheet as a feeding force to feed the recording sheet in the sheet feeding direction.
As shown in
As shown in
Drive force transmission mechanism 31 may comprise transmission gears 87, 89 and four intermediate gears 84. Transmission gear 87 may be fixed to drive shaft 29 inside plate member 85. When drive shaft 29 rotates, transmission gear 87 may rotate in the same direction as drive shaft 29. Transmission gear 89 may be fixed to shaft 88 inside plate member 85. When shaft 88 rotates, transmission gear 89 may rotate in the same direction as shaft 88. Four intermediate gears 84 may be positioned between transmission gears 87, 89. As shown in
Drive force transmission mechanism 31 may be configured to transmit drive force to shaft 88 of first feed roller 26 from drive shaft 29 via six gears. Drive force in the direction opposite to the rotating direction of drive shaft 29 may be transmitted to shaft 88 of first feed roller 26. In other words, shaft 88 may be rotated in the direction opposite to the rotating direction of drive shaft 29.
Drive force transmission mechanism 31 may comprise one-way clutch 90. One-way clutch 90 may be fitted into an inner hole of first feed roller 26. One-way clutch 90 may be configured to transmit drive force to first feed roller 26 when the drive force to feed a recording sheet in the sheet feeding direction, e.g., in the direction of arrow 43, is transmitted to shaft 88. One-way clutch 90 also may be configured to slip, e.g., to not transmit drive force to first feed roller 26, when the drive force to feed a recording sheet in a direction opposite to the sheet feeding direction is transmitted to shaft 88. When drive shaft 29 is rotated in the clockwise direction in
Each first swing arm 28 may be urged in a direction approaching the bottom plate of lower sheet tray 13 by its own weight, weights of corresponding first feed roller 26 and drive force transmission mechanism 31 and force of a spring (not shown). When the roller surfaces of first feed rollers 26 are brought into contact with a recording sheet in lower sheet tray 13, first swing arms 28 may stop. As drive force in the direction of feeding a recording sheet, e.g., the direction of arrow 43, is transmitted to first feed rollers 26 with first swing arms 28 stopped, friction force may be generated between the roller surface of each first feed roller 26 and a recording sheet, and the recording sheet may be fed in the sheet feeding direction. In an embodiment, first feed roller 26 may be positioned at each end of lower sheet tray 13 in its width, e.g., lateral, direction, such that sufficient feeding force may be applied to a recording sheet in lower sheet tray 13.
With sheet feeding mechanism 33 configured as described above, recording sheets held in upper sheet tray 12 or lower sheet tray 13 may be fed selectively with a drive control to switch a rotating direction of motor 71 in the clockwise or counterclockwise direction. In this embodiment, gears may be arranged in a direct path from drive shaft 29 to sheet trays 12, 13, such that drive force transmission mechanisms 30, 31 may be reduced in size. Because gears are not positioned above drive shaft 29, a recording device such as platen 48 and recording unit 24 may be positioned directly above drive shaft 29. Thus, MFD 1 may be reduced in thickness.
While the invention has been described in connection with various exemplary structures and illustrative embodiments, it will be understood by those skilled in the art that other variations and modifications of the structures and embodiments described above may be made without departing from the scope of the invention. Other structures and embodiments will be apparent to those skilled in the art from a consideration of the specification or practice of the invention disclosed herein. It is intended that the specification and the described examples are illustrative with the true scope of the invention being defined by the following claims.
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