1. Field of the Invention
The present invention relates to a sheet transport apparatus for transporting sheets and an image forming apparatus having the sheet transport apparatus.
2. Description of the Related Art
Known image forming apparatuses for forming images on a sheet are provided with a sheet transport apparatus for transporting sheets. Examples of image forming apparatuses include copiers, printers, facsimiles, and multifunction machines combining the functions of copiers, printers, and facsimiles.
Some sheet transport apparatuses detect the thickness of a sheet. Such sheet transport apparatuses are provided with a sheet detector that detects, for example, a position where, in the image forming apparatus, a sheet is currently being transported and the thickness of the sheet.
For example, a sheet detector included in an electrophotographic-type copier detects the movement of a sheet fed from the sheet cassette, and allows the detected timing to be used as information for controlling the sheet transport apparatus and image forming section on the downstream side.
Known sheet detectors will be described below.
Examples of Known Sheet Detector Detecting Arrival of Sheet
<First Sheet Detector>
A first example of a sheet detector detecting the arrival of a sheet is a photointerrupter sensor 258 shown in
When a sheet S is brought into contact with the flag 251 in the photointerrupter sensor 258, the flag 251 is rotated about the rotation shaft 251a and causes a light-shielding section 251b to block the detection light 253a. When the detection light 253a is blocked, the photointerrupter sensor 258 emits an electronic signal based on the determination that the sheet S has arrived. The electronic signal is transmitted to a controller (not shown) that controls the entire image forming apparatus.
<Second Sheet Detector>
A second example of a sheet detector is a light transmission sensor 260 shown in
Examples of Known Sheet Detector Detecting Arrival and Thickness of Sheet
Electrophotographic-type image forming apparatuses often detect not only the movement of a sheet, but also detect the thickness of a sheet to control the operation of the image forming section. For example, in an electrophotographic-type image forming apparatus, which uses electric power to transfer toner to a sheet, it is desired that a voltage applied to the sheet be adjusted according to the thickness of the sheet.
The thickness information is also used to control the sheet transport mechanism. Before enabling the sheet transport mechanism to feed a sheet to the image forming section, the image forming apparatus brings the front edge of the sheet into contact with a resist roller at rest to correct the skew of the sheet, adjusts timing for starting the rotation of the resist roller, thereby adjusting timing for feeding the sheet to the image forming section. After bringing the sheet into contact with the resist roller, the image forming apparatus causes a transport roller, which allows a sheet to be fed into the resist roller, to rotate for a predetermined time (t) to create a loop in front of the resist roller. The force of the loop causes the front edge of the sheet to be reliably pressed against the resist roller, thereby allowing the skew of the sheet to be corrected. The time (t) is determined according to the thickness of the sheet. For example, for a thin sheet, the time (t) must be long enough to ensure the pressing force with which the sheet is pressed against the resist roller.
Since it is often required for image forming apparatuses to detect the thickness of the sheet, the following sheet detectors are proposed.
<Third Sheet Detector>
Referring to
<Fourth Sheet Detector>
Similar to the sheet detector 281 in
There is another proposed method to detect the displacement of a roller. In this method, a pressure sensor supported by an elastic member is pressed against a roller shaft, and a change in pressure is interpreted as the displacement of the roller. However, this method has problems in that the pressure sensor cannot easily detect the arrival of a thin sheet unless the spring constant of the elastic member is high enough, and that the nip pressure of the roller becomes unstable if the spring constant is too high.
The above-described sheet detectors that are proposed or already in practical use have problems described in the following (1) to (5). For example, known sheet detectors with such problems cannot easily transport a thin sheet, cannot be installed in a desired location, have a low accuracy in detecting the position or thickness of a sheet, and malfunction in the detection of the position or thickness of a sheet. Moreover, known image forming apparatuses having a sheet detector with these problems have a low accuracy in forming images on a sheet.
(1) The photointerrupter sensor 258 in
(2) Problems in installation space: In the photointerrupter sensor 258, the rotation shaft 251a of the flag 251 and the photointerrupter 253 must be placed close to the sheet paths. Business machines, which are typically required to be small in size, have many sections where a plurality of connected and crossed sheet paths are densely arranged. Such a section may not be able to provide enough space to accommodate the photointerrupter 253. Similarly, installation space for the light transmission sensor 260 in
(3) Problems in Installation: Since it is required for the photointerrupter sensor 258 that the positional relationship between the rotation shaft 251a and the photointerrupter 253 be kept constant, their attaching parts must be stable. If the rotation shaft 251a and the photointerrupter 253 need to be attached to different members, instability of the attaching parts affects detection accuracy. The same applies to the light transmission sensor 260 in
For the contact-type probe sensor 264 in
(4) Problems of Dirt on Sensor: The light transmission sensor 260 in
(5) Problems of External Vibrations: The contact-type probe sensor 264 in
The present invention is directed to a sheet transport apparatus capable of reliably detecting the position and thickness of a sheet without using a sensor flag, but using an acceleration sensor included in the sheet transport apparatus.
The present invention is directed to a sheet transport apparatus capable of reliably determining the state of a sheet, such as the position and thickness of a sheet, and an image forming apparatus with improved accuracy in the formation of images.
In one aspect of the present invention, a sheet transport apparatus includes a pair of rotating bodies configured to come into contact with or to separate from each other, to rotate, and to transport a sheet interposed therebetween; an acceleration sensor configured to detect acceleration of movement of the pair of rotating bodies coming into contact with or separating from each other; and a determining unit determining, based on the acceleration detected by the acceleration sensor, a state of the sheet being transported.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
A sheet transport apparatus according to embodiments of the present invention, and a copier serving as an image forming apparatus having the sheet transport apparatus will now be described with reference to the drawings.
The image forming apparatus of the present invention is not only applicable to copiers, but also to printers, facsimiles, and multifunction machines combining the functions of a copier, printer, and facsimile.
The sheet transport apparatus is not only included in the image forming apparatus, such as a copier, but also in other apparatuses dealing with sheets, such as a perforating apparatus for perforating sheets and a bending apparatus for bending sheets.
Copiers
A sheet transport apparatus according to the first embodiment of the present invention will now be described with reference to FIGS. 2 to 7.
A sheet transport apparatus 26 includes a driving roller 6 driven by a drive unit 40a, a driven roller 5 pressed by a pressure spring 2 into contact with the driving roller 6, a fixed bearing 8 supporting the driving roller 6, a movable bearing 3 rotatably supporting the driven roller 5, the rotating-body acceleration sensor 1 serving as a sheet detector integrally attached to the bearing 3, and a controller 40 for detecting the arrival and exit timing of the sheet S and determining the thickness of the sheet S, based on acceleration “a” detected by the rotating-body acceleration sensor 1.
The controller 40 controls the drive unit 40a causing the driving roller 6 to rotate, and the drive unit 40b causing the pair of resist rollers 9 and 10 to rotate. The drive unit 40a and the drive unit 40b have respective motors (not shown). The resist roller 10 is pressed by a spring 13 against the resist roller 9 in such a manner that variations in thickness of the sheet can be accommodated.
If the rotating-body acceleration sensor 1 affects the movement of the bearing 3, the controller 40 cannot accurately detect the arrival and exit timing and the thickness of the sheet. As such, the rotating-body acceleration sensor 1 is small and light weight to easily move with the bearing 3.
The rotating-body acceleration sensor 1 in the present embodiment is an extremely small and lightweight micro-electro-mechanical system (hereinafter abbreviated as “MEMS”) sensor, as small as several square millimeters. A MEMS acceleration sensor is a sensor produced using MEMS technology.
MEMS Acceleration Sensor
(1) MEMS Technology
MEMS technology is a technology for forming a minute mechanical structure and an electric circuit on a substrate through an exposure process used in semiconductor manufacturing. The MEMS technology allows the production of minute sensors and actuators of several millimeters in size, which was impossible with known technology, at extremely low cost. Acceleration sensors produced using MEMS technology have already been put to wide practical use. The structures of acceleration sensors produced using MEMS technology are disclosed in Japanese Patent Laid-Open Nos. 05-5750, 05-34370, and 06-331648. A MEMS acceleration sensor described in Japanese Patent Laid-Open No. 06-331648 will now be explained.
(2) Structure of MEMS Acceleration Sensor
As shown in
The fixed part 82 is separately arranged on the respective left and right sides of the glass substrate 81 with a plurality of (for example, five) thin electrode plates 86A disposed therebetween. The plurality of electrode plates 86A constitute a fixed comb-shaped electrode 86 serving as a fixed electrode.
The movable part 83 includes two supporting parts 87 secured to the respective front and rear portions of the glass substrate 81, the mass portion 84 supported by thin beams 88, and a plurality of (for example, five) thin electrode plates 85A protruding in the respective left and right directions from the mass portion 84. The plurality of electrode plates 85A constitutes the movable comb-shaped electrode 85.
There are narrow spaces between the electrode plates 85A of the movable comb-shaped electrode 85 and the electrode plates 86A of the fixed comb-shaped electrode 86. The application of acceleration in the direction K to the entire MEMS acceleration sensor 80 causes the mass portion 84 to move in the direction K, thereby changing the size of the spaces. The fixed parts 82 and the movable part 83 are connected to an amplifier 89.
(3) Production Process of MEMS Acceleration Sensor
The production process of the MEMS acceleration sensor 80 will now be described with reference to FIGS. 4 to 6.
A silicon wafer with a diameter ranging from about 7.5 to 15.5 cm, and a thickness of about 300 μm is masked and etched to form a plurality of mass portions 84, electrode plates 85A, electrode plates 86A, and fixed parts 82.
A disk-shaped glass substrate having the same size as that of the silicon wafer is etched to form the plurality of concave portions 81A.
The glass substrate and the silicon wafer are joined by anodic bonding. As shown in
The plurality of MEMS acceleration sensors 80 on the glass substrate 81 are cut into several-millimeter square chips.
With this production process, the MEMS acceleration sensors 80 are produced in quantities of several dozen at a time and are made compact and lightweight. The amplifier 89 in
(4) Operation of MEMS Acceleration Sensor
When acceleration is applied in the direction K as in
(5) Other Characteristics of MEMS Acceleration Sensor (Wireless Configuration)
As described in (3), peripheral circuits can be easily formed on the substrate of a sensor using MEMS technology. Therefore, the sensor may be provided with a transmitting and receiving circuit, as shown in
Referring to
In the acceleration sensor unit 100, the wireless configuration allows the removal of communication cables for communicating with the external devices, and thus greatly improves the freedom of installation of the sensor. While the rotating-body acceleration sensor 1 of the present embodiment is attached to the bearing 3, the installation of peripheral drive mechanisms may cause interference with wiring. The wireless configuration of the rotating-body acceleration sensor 1 gives a solution to such a problem.
Next, the operation of the sheet transport apparatus 26 having the rotating-body acceleration sensor 1 produced using MEMS technology will be described.
When the sheet S from the feeder 31 of the copier 30 is introduced into the nip point between the pair of rollers 5 and 6, the driven roller 5 is pressed downward (see
The front edge of the sheet S is brought into contact with the pair of resist rollers 9 and 10 that do not rotate. The controller 40 stops the rotation of the driving roller 6, at predetermined timing, to create a loop Sa (see
If the sheet S is thick paper, the size of the loop Sa is reduced. Even if the size of the loop Sa is small, the sheet S strikes the pair of resist rollers 9 and 10 at a strength sufficient to correct skew of the sheet S. If the size of the loop Sa is large, the sheet S is forced into the nip point between the pair of resist rollers 9 and 10 and may be folded.
After correcting the skew of the sheet S, the controller 40 waits for the image forming section 24 to be prepared, and feeds the sheet S into the image forming section 24 by rotating the resist roller 9 on the drive side.
The above-described sheet transport apparatus 26 of the first embodiment has the following advantages.
Since a flag, which is conventionally used, is not provided, transport of a thin sheet is not obstructed.
Since the rotating-body acceleration sensor 1 of several square millimeters is directly attached to the bearing 3, the space occupied by the rotating-body acceleration sensor 1 can be minimized. Moreover, even if a plurality of sheet paths is complex, there is no need to change the shape of a guide plate for the sheet paths.
Unlike the known contact-type probe sensor 264, there is no need to prepare a stable mounting base, as the rotating-body acceleration sensor 1 is directly attached to an object to be measured (bearing 3 of the driven roller 5). In other words, all that is needed is to allow a surface to accommodate the rotating-body acceleration sensor 1 of several square millimeters. It is hardly necessary to change the peripheral configuration.
For a known sensor, such as the sheet thickness sensor 270, that emits the reflecting light 270a to an object to be measured, the surface of the object must be given a smooth finish by blasting or the like. For the rotating-body acceleration sensor 1, it is not necessary to give a smooth finish to the surface of an object to be measured, as there is no need to emit detection light to the object.
Since there is no need for the rotating-body acceleration sensor 1 to emit detection light to an object to be measured, detection can be performed with little or no degradation in accuracy even if the rotating-body acceleration sensor 1 becomes soiled, to some extent, by oil of the drive unit of the sheet transport apparatus 26 and copier 30, and dust and dirt, such as sheet dust.
A sheet transport apparatus of the second embodiment will now be described with reference to
A sheet transport apparatus 126 of the second embodiment differs from the sheet transport apparatus 26 of the first embodiment in that a frame 7 serving as a supporting body is provided with a supporting-body acceleration sensor 12 serving as a second acceleration sensor. In the sheet transport apparatus 126 of the present embodiment, the components that are the same as those of the first embodiment are given the same reference numerals and their description will be omitted. The operation of the sheet transport apparatus 126 is also the same as that of the sheet transport apparatus 26 of the first embodiment unless otherwise specified.
The sheet transport apparatus 126 of the present embodiment is designed not to be affected by vibration of the frame 7 that may cause detection errors in the rotating-body acceleration sensor 1.
Specifically, the frame 7 of the sheet transport apparatus 126 is provided with the supporting-body acceleration sensor 12, which detects vibration of the frame 7 to compensate for vibration of the frame 7 detected by the rotating-body acceleration sensor 1.
A further description will be given with reference to a detection waveform in
While the rotating-body acceleration sensor 1 detects externally-applied vibrations (for example, peaks B and D in
In the sheet transport apparatus 126 of the present embodiment, external vibrations and the displacement of the driving roller 6 and bearing 3 can be measured in the same physical quantity units (acceleration). Therefore, by determining the difference between their corresponding signal waveforms, the effect of external vibrations can be reliably eliminated and a detection error can be easily prevented. On the other hand, even if the supporting-body acceleration sensor 12 for measuring external vibrations would be added to the known sheet transport apparatuses shown in
In the sheet transport apparatus 126 of the present embodiment, the effect of externally-applied vibrations can be eliminated.
While the sheet transport apparatuses 26 and 126 of the first and second embodiments are disposed at a location from which a sheet is fed to the pair of resist rollers 9 and 10, the present invention is not limited to this configuration. The sheet transport apparatus may be provided at any location where the detection of arrival timing, exit timing, or thickness of a sheet is required. For example, the sheet transport apparatus may be attached to the pair of resist rollers and arranged near the cassette or manual paper feed such that the thickness of a sheet to be fed can be detected to control the speed of the fixer or the like.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all modifications, equivalent structures and functions.
This application claims the benefit of Japanese Application No. 2004-269017 filed Sep. 15, 2004, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2004-269017 | Sep 2004 | JP | national |