Patent Application
20090148214
This patent application is, based on and claims priority pursuant to 35 U.S.C. ยง119 from Japanese Patent Application No. 2007-317793 filed on Dec. 9, 2007 in the Japan Patent Office, the entire contents of which are hereby incorporated herein by reference.
1. Field of the Invention
Exemplary aspects of the present invention generally relate to an image forming apparatus, such as a copier, a facsimile machine, a printer, or a digital multi-functional system including a combination thereof, and more particularly, to a sheet transport device that transports a recording medium such as a recording sheet.
2. Description of the Background Art
In general, image forming apparatuses, such as printers, facsimile machines, and copiers have a similar if not the same configuration as that illustrated in
When an image is formed on one side of a recording sheet P, the recording sheet P stacked in a sheet feed unit 3 is fed to an image forming unit 2. In the image forming unit 2, the image is transferred onto one side of the recording sheet P. Subsequently, the image is fixed by a fixing device 4, and then discharged to a sheet reversing portion, for example, a sheet reversing device 6.
In the sheet reversing device 6 serving as the sheet reversing portion, the recording sheet P is inverted. Then, the recording sheet P is discharged through a sheet discharge unit 8.
In this type of image forming apparatus, when an image is formed on both sides of the recording sheet P, the recording sheet P stacked in the sheet feed unit 3 is fed to the image forming unit 2 in which the image is transferred on one side of the recording sheet P.
Subsequently, the image is fixed on the recording sheet P in the fixing unit 4 and discharged to the sheet reversing device 6 in which the recording sheet P is inverted. The recording sheet P is then supplied again to the image forming unit 2 through a duplex sheet feed path 7. In the image forming unit 2, the image is formed on the other side of the recording sheet P.
When, on the other hand, an image is formed on only one side of the recording sheet P, the recording sheet P stacked in the sheet feed unit 3 is supplied to the image forming unit 2, and the image is transferred onto one side of the recording sheet 2. Subsequently, the image is fixed on the recording sheet P in the fixing unit 4, and then discharged through the sheet discharge unit 8.
It is to be noted that, in
Referring now to
After the image is transferred and fixed on the recording sheet P, the recording sheet P is transported to the sheet reversing device 6.
The sheet reversing device 6 includes reverse-transport rollers 90, sheet transport claws 100, and a reverse table 11. In the sheet reversing device 6, the reverse-transport rollers 90 and the sheet transport claws 100 draw out and send the recording sheet P to the reverse table 11.
With reference to
As illustrated in
Referring now to
In
A pair of jogger fences 12 is provided on the reverse table 11. The pair of jogger fences 12 aligns and adjusts a position of the recording sheet P, and is movable in a vertical direction on the plane of
When the recording sheet P is transported onto the reverse table 11, the pair of jogger fences 12 waiting at a position outside a sheet width travels to a position of guiding the recording sheet P from both sides thereof. While the pair of jogger fences 12 guides the recording sheet P, an invert driven roller 13 that has been moved substantially above descends to an invert drive roller 14 to contact and invert the recording sheet P. The recording sheet P is then transported to the turn roller 15.
It is to be noted that, in
Subsequently, the invert driven roller 13 rises so as to separate from the invert drive roller 14, thereby releasing the recording sheet P. When an image is formed on one side of the recording sheet P, the recording sheet P is transported to the sheet discharge unit 8 and discharged outside the image forming apparatus 1.
By contrast, when an image is formed on both sides of the recording sheet P, the turn roller 15 turns the recording sheet P and transports the recording sheet P to the duplex sheet feed path 7. Subsequently, the duplex sheet feed path 7 transports the recording sheet P to relay rollers 26, 27, and 28, thereby feeding the recording sheet P to the image forming unit 2 again.
As illustrated in
Further, in order to simplify a drive mechanism, the reverse-transport rollers 90 are configured to rotate in one direction so that the reverse-transport rollers 90 can be operated by a common motor that operates also other rollers.
Further, in order to create a ruffle shape on the recording sheet P as illustrated in
As illustrated in
However, when the recording sheet P is inverted, a corner of the recording sheet P is curled as illustrated in
In particular, the curled tip portion P1 of the recording sheet P contacts the portion 90a projecting below the sheet transport claw 100, causing the curled tip portion P1 to curl even more and resulting in paper jams and damage to the recording sheet P, for example, undesirable folding at the corner of the recording sheet P.
Further, when the image forming apparatus 1 fixes the image using heat, deformation of the recording sheet P such as curling tends to be aggravated after fixing process. In addition, such deformation of the recording sheet P occurs as the image is developed with toner.
According to the related art sheet transport device, such a reverse-transport roller is driven by a dedicated drive source, or is driven by a drive source of the sheet feed unit that is different from a drive source for a sheet transport device for reading operation, thereby increasing a number of drive sources employed in the image forming apparatus, and thus increasing the cost of the image forming apparatus as a whole.
Illustrative embodiments of the present invention provide a sheet transport device in which paper jams and/or damage to a recording sheet can be reduced, if not prevented entirely, with a relatively simple and low-cost structure, and an image forming apparatus including the sheet transport device.
According to one preferred embodiment, the sheet transport device includes a reverse-transport roller and at least one roller guide, and a shaft. The reverse-transport roller is provided to a diverging point of a sheet reversing portion from which a recording medium including a paper sheet either enters or exits and configured to transport a recording sheet to the sheet reversing portion. At least one roller guide is provided in a vicinity of an end face of at least one side of the reverse-transport roller and configured to prevent the reverse-transport roller from contacting the recording medium when reversing the recording medium. The reverse-transport roller and the roller guide are disposed on the shaft. Friction of a peripheral surface of the roller guide is configured to be less than that of the recording medium.
According to another preferred embodiment, a sheet transport device includes a plurality of reverse-transport rollers, at least one roller guide, and a shaft. The plurality of the reverse-transport rollers is provided to a diverging point of a sheet reversing portion from which a recording medium such as a paper sheet either enters or exits and is configured to transport the recording medium to the sheet reversing portion. At least one roller guide is provided in a vicinity of an end face of at least one side of at least an outermost-one of the plurality of the reverse-transport rollers in a shaft direction of the reverse-transport rollers and configured to prevent the reverse-transport rollers from contacting the recording medium when reversing the recording medium. The reverse-transport rollers and the roller guide are disposed on the shaft. Friction of a peripheral surface of the roller guide is less than that of the recording medium.
According to still another preferred embodiment, an image forming apparatus for forming an image includes an image bearing member, a developing device, a transfer device, a fixing device, and the sheet transport device. The image bearing member is configured to bear an electrostatic latent image on a surface thereof. The developing device is configured to develop the electrostatic latent image formed on the image bearing member using toner to form a toner image. The transfer device is configured to transfer the toner image onto the image bearing member. The fixing device is configured to fix the toner image. The sheet transport device includes the reverse-transport roller and the roller guide.
Additional features and advantages of the present invention will be more fully apparent from the following detailed description of illustrative embodiments, the accompanying drawings and the associated claims.
A more complete appreciation of the disclosure and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description of illustrative embodiments when considered in connection with the accompanying drawings, wherein:
In describing illustrative embodiments illustrated in the drawings, specific terminology is employed for the sake of clarity. However, the disclosure of this patent specification is not intended to be limited to the specific terminology so selected, and it is to be understood that each specific element includes all technical equivalents that operate in a similar manner and achieve a similar result.
Illustrative embodiments of the present invention are now described below with reference to the accompanying drawings.
In a later-described comparative example, illustrative embodiment, and alternative example, for the sake of simplicity of drawings and descriptions, the same reference numerals will be given to constituent elements such as parts and materials having the same functions, and redundant descriptions thereof omitted.
Typically, but not necessarily, paper is the medium from which is made a sheet on which an image is to be formed. It should be noted, however, that other printable media are available in sheet form, and accordingly their use here is included. Thus, solely for simplicity, although this Detailed Description section refers to paper, sheets thereof, paper feeder, etc., it should be understood that the sheets, etc., are not limited only to paper, but includes other printable media as well.
Referring now to the drawings, wherein like reference numerals designate identical or corresponding parts throughout the several views, and initially to
Referring now to
The image forming apparatus. 1000 in
In
In the sheet reversing device 600, the recording sheet P is inverted. Then, the recording sheet P is discharged through a sheet discharge unit 800.
By contrast, when an image is formed on both sides of the recording sheet P in such an image forming apparatus, the recording sheet P stacked in the sheet feed unit 300 is fed to the image forming unit 200 in which the image is transferred on one side of the recording sheet P.
Subsequently, the image is fixed in the fixing unit 400 and discharged to the sheet reversing device 600 in which the recording sheet P is inverted. The recording sheet P is then supplied again to the image forming unit 200 through the duplex sheet feed path 700. In the image forming unit 200, the image is formed on the other side of the recording sheet P.
When, on the other hand, the image is formed on only one side of the recording sheet P, not on both sides thereof, the recording sheet P stacked in the sheet feed unit 300 is supplied to the image forming unit 200, and the image is transferred onto one side of the recording sheet 200.
Subsequently, the image is fixed on the recording sheet P in the fixing unit 400, and then discharged through the sheet discharge unit 800.
It is to be noted that, in
Referring now to
As illustrated in
Each of the roller guides 17 is formed of low frictional material that provides good slidability. The roller guide 17 and the reverse-transport roller 9 are coaxially provided to a shaft 19. However, the roller guide 17 is rotatable in both forward and backward directions. In other words, the roller guide 17 is configured not to rotate together with the reverse-transport roller 9. The roller guide 17 is rotatable independent of rotation of the reverse-transport roller 9.
The roller guide 17 is provided in the vicinity of the reverse-transport roller 9. In particular, the roller guide 17 is provided in the vicinity of an end face of at least one side of the reverse-transport roller 9, or, alternatively, in the vicinity of an end face of both sides of the reverse-transport roller 9.
Between the reverse-transport roller 9 and the roller guide 17, a slide sheet 20 serving as a slide member is coaxially provided on the same shaft, that is, the shaft 19.
The slide sheet 20 is formed of a low frictional sheet member so as to provide relatively good slidability. A thickness thereof is between approximately 0.1 mm and 0.2 mm, for example. The thickness of the sheet member 20 is preferably as thin as possible.
The slide sheet 20 is movable independent of the reverse-transport roller 9 and the roller guide 17. However, there may be a case in which the slide sheet 20 contacts the reverse-transport roller 9 and/or the roller guide 17, or both so that the slide sheet 20 may rotate together with the reverse-transport roller 9 and/or the roller guide 17. In such a case, however, there is no significant problem.
Further, alternatively, the slide sheet 20 may not be provided, depending on the material employed for the reverse-transport roller 9 and the roller guide 17.
It is to be noted that when the slide sheet 20 is too thick, it may be difficult to transport the recording sheet P in a manner as illustrated in
According to the illustrative embodiment, as illustrated in
It is to be noted that the location and the structure of the roller guides 17 are not limited to the above-described configuration. In particular, when the recording sheet P is relatively large, the size of curling that occurs on the recording sheet P tends to be relatively large. In such a case, the roller guide 17 may be provided only to the reverse-transport rollers 9 that are located in the vicinity of the end portions of the large recording sheet P.
Accordingly, the cost can be reduced, as compared with providing the roller guides 17 to not only the reverse transport rollers 9 located in the vicinity of the end portions of the recording sheet P, but other reverse-transport rollers 9.
As illustrated in
Accordingly, merely the peripheral surface of the reverse-transport roller 9 that is a surface that needs to contact the recording sheet P to transport the recording sheet P comes into contact with the recording sheet P, thereby preventing unnecessary contact with the recording sheet P.
The roller guide 17 includes a hole in substantially the center thereof through which the shaft 19 penetrates. The roller guide 17 is rotatably mountable to the shaft 19 through the hole.
In order to reduce, if not prevent entirely, rattling or shaking of the roller guide 17 around the shaft 19, a shaft bearing 17a is provided to the roller guide 17. Typically, the shaft bearing 17a is relatively long, between approximately 15 mm and 20 mm, depending on the size of the image forming apparatus. However, the length of the shaft bearing 17a is not limited thereto. In addition, the shaft bearing 17a has a cylindrical shape.
The shaft 19 includes grooves to which stoppers 21 are mounted so as to prevent the shaft bearing 17a of the roller guide 17 from shifting in the shaft direction of the shaft 19.
When the roller guide 17 includes a relatively long mounting portion, that is, the shaft bearing 17a to be mounted to the shaft 19, the position of the roller guide 17 can be stabilized, thereby maintaining reliably sheet transport ability.
In addition, alternatively, a portion of the reverse-transport roller 9 rotatably mountable to the shaft 19 may include a bearing so as to enhance smooth rotation. Generally, in an image forming apparatus, curling tends to occur easily on the recording sheet P due to the fixing process using heat and also a toner image.
Thus, according to the illustrative embodiments described above, one or a combination of the above-described embodiments can reduce, if not prevent entirely, damage to the recording sheet such as paper jams and undesirable folding at the corner of the recording sheet P due to curling on the recording sheet P, thereby reliably maintaining better sheet transport ability.
When the recording sheet P is transported while the corner portion P1 is curled, the curling thereof is aggravated according to the related art sheet transport unit 500. As a result, the related art reverse-transport rollers 90 are prevented from properly contacting the recording sheet P to transport the recording sheet P.
By contrast, according to the illustrative embodiment, the roller guides 17 are provided to the sheet transport unit 50 to operate such that the curled portion of the corner portion P1 of the recording sheet P is prevented from unnecessary contact with the reverse-transport rollers 9.
Referring now to
When the recording sheet P is inverted and the corner portion P1 of the recording sheet P is curled as illustrated in
Since the roller guides 17 are made of relatively low frictional material as described above, when the corner portion P1 of the recording sheet P contacts the ridge of the roller guide 17, the roller guide 17 suppresses movement of the recording sheet P curling upward. As a result, a reaction force X1, that is, a downward force against the force of curling upward, acts on the corner portion P1 of the recording sheet P as illustrated in
As illustrated in
Further, when the upper surface of the recording sheet P contacts not only the ridge of the roller guide 17, but also the bottom end of the sheet transport claws 10, in addition to the reaction force X1 of the roller guides 17, a reaction force X2, that is, a downward force against the corner portion P1 of the recording sheet P pushing up the bottom end of the sheet transport claws 10, is exerted on the surface of the recording sheet P. As a result, the recording sheet P can be transported smoothly to the duplex feed path.
It is to be noted, however, that since the sheet transport claws 10 are urged upward by a spring similar to the spring 23 of the related art sheet transport claws 100 illustrated in
Deformation of the recording sheet P, similar to rolling of the leading edge of the recording sheet P in the transport direction thereof, may occur not only at the leading edge of the recording sheet P, but also at places other than the leading edge of the recording sheet P, for example, the center portion of the recording sheet P.
According to the illustrative embodiment, the roller guides 17 are provided to not only the reverse-transport rollers 9 located in the vicinity of the end portions of the recording sheet P, but also to the reverse-transport rollers 9 located at substantially the center portion of the recording sheet P.
Accordingly, the recording sheet P can be transported smoothly to the duplex sheet feed path 7 in a manner described above. Further, with this configuration, even if curling of the recording sheet P is relatively large, undesirable folding at the corner portion of the recording sheet P can be reliably prevented at relatively low cost.
According to the illustrative embodiment, since the roller guide 17 is rotatable in both forward and backward directions and independent of rotation of the reverse-transport roller 9, even if the recording sheet P contacts the roller guide 17, the roller guide 17 can still rotate freely, thereby remaining able to guide the recording sheet P with less resistance relative to the recording sheet P.
Thus, even if curling of the recording sheet P is relatively large, paper jams and/or undesirable folding of the recording sheet can be prevented, thereby providing better sheet transport ability at relatively low cost.
According to the illustrative embodiment, the relatively thin slide sheet 20 is provided between the roller guide 17 and the reverse-transport roller 9 to prevent the roller guide 17 and the reverse-transport roller 9 from contacting each other.
With this configuration, the roller guide 17 can rotate smoothly, thereby reducing resistance against the recording sheet P. Transport trouble such as paper jams and/or undesirable folding due to curling of the recording sheet P can be reliably prevented as well.
Further, with this configuration, a relatively small gap can be formed between the roller guide 17 and the reverse-transport roller 9 with ease and at low cost. Accordingly, the transport ability can be enhanced with a relatively simple structure and at low cost.
According to the illustrative embodiment, the external diameter of the roller guide 17 is configured to be substantially the same or slightly less than the external diameter of the reverse-transport roller 9, and the roller guide 17 is relatively thin. Accordingly, the space that the roller guides 17 occupies can be reduced, thereby preventing unnecessary contact with the recording sheet P, thus achieving better sheet transport ability at relatively low cost.
When such a sheet transport device including the roller guide described above is employed in the image forming apparatus, for example, the image forming apparatus 1000, better sheet transport ability can be achieved at relatively low cost and with a relatively small structure even after image transfer and/or fixing operation during which curling may easily occur to the recording sheet.
The foregoing pertains to the illustrative embodiment of the present invention. However, the configuration of the sheet transport device is not limited to the configuration described above. Alternatively, although not illustrated, the roller guide 17 can be provided at both sides of each of the reverse-transport roller 9.
According to the illustrative embodiment, the present invention is employed in the image forming apparatus. The image forming apparatus includes, but is not limited to, an electrophotographic image forming apparatus, a copier, a printer, a facsimile machine, and a digital multi-functional system.
Furthermore, it is to be understood that elements and/or features of different illustrative embodiments may be combined with each other and/or substituted for each other within the scope of this disclosure and appended claims. In addition, the number of constituent elements, locations, shapes and so forth of the constituent elements are not limited to any of the structure for performing the methodology illustrated in the drawings.
Still further, any one of the above-described and other exemplary features of the present invention may be embodied in the form of an apparatus, method, or system.
For example, any of the aforementioned methods may be embodied in the form of a system or device, including, but not limited to, any of the structure for performing the methodology illustrated in the drawings.
Example embodiments being thus described, it will be obvious that the same may be varied in many ways. Such exemplary variations are not to be regarded as a departure from the scope of the present invention, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the following claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2007-317793 | Dec 2007 | JP | national |
