This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2022-052975 filed Mar. 29, 2022.
The present disclosure relates to a sheet transport device and an image forming apparatus.
Japanese Unexamined Patent Application Publication No. 2013-49579 discloses a technique related to a sheet transport device.
Japanese Unexamined Patent Application Publication No. 2013-49579 discloses a sheet transport device including a first transport section that transports a sheet, and a second transport section that is disposed downstream of the first transport section in the sheet transport direction. The second transport section forms a nip part where the sheet transported by the first transport section is nipped and transported in a sheet transport direction that is different from the sheet transport direction in the first transport section. One of an opposing roller pair forming the nip part is a rotary-transport driving part that can transmit a driving force by rotating, and the other of the opposing roller pair is a belt transport part that is disposed on the outer side of the sheet transport path formed between the first transport part and the second transport part and that includes a belt driven by the rotary-transport driving part to transport the sheet to the nip part. The belt transport part includes the belt made of an elastic member, at least a pair of belt-holding rotary members that hold the belt in a rotatable manner, and a support member that supports the belt-holding rotary members in a rotatable manner. The support member supports the belt-holding rotary members such that the inter-axial distance of the belt-holding rotary members is maintained constant. The belt has a hardness of 40 to 80 degrees and has an extension rate of 10 to 5%, which is the amount of extension, in percentage, of the circumferential length of the belt stretched between the belt-holding rotary members.
Aspects of non-limiting embodiments of the present disclosure relate to reducing damage to a sheet being transported, compared with a configuration in which there is no multiple endless belt pair in a curved sheet transport path.
Aspects of certain non-limiting embodiments of the present disclosure overcome the above disadvantages and/or other disadvantages not described above. However, aspects of the non-limiting embodiments are not required to overcome the disadvantages described above, and aspects of the non-limiting embodiments of the present disclosure may not overcome any of the disadvantages described above.
According to an aspect of the present disclosure, there is provided a sheet transport device including: a curved transport path for a sheet; and a plurality of endless belt pairs arranged along the transport path and having transport surfaces that are in contact with each other.
Exemplary embodiment of the present disclosure will be described in detail based on the following figures, wherein:
An exemplary embodiment of the present disclosure will be described below with reference to the drawings.
An image forming apparatus 1 according to the exemplary embodiment is, for example, a color printer. As shown in
The image forming devices 10 include five image forming devices 10Y, 10M, 10C, 10K, and 10T, which form yellow (Y), magenta (M), cyan (C), black (K), and transparent (T) toner images, respectively. The five image forming devices 10 (Y, M, C, K, T) are arranged side-by-side in the horizontal direction inside the device body 1a.
As shown in
The photoconductor drum 11 includes a grounded cylindrical or columnar base member and an image carrying surface formed on the circumferential surface thereof, the image carrying surface having a photoconductive layer (photosensitive layer) made of a photosensitive material. The photoconductor drum 11 is supported so as to be rotated in the arrow A direction by receiving a driving force from a driving unit (not shown).
The charging device 12 is a scorotron charger disposed at a distance from the photoconductor drum 11. A charging voltage is supplied to the charging device 12. The charging voltage is a voltage or a current with the same polarity as the charging polarity of the toner to be supplied from the developing device 14, when the developing device 14 performs reversal development. The charging device 12 may of course be a contact-type charging roller or the like, which is disposed in contact with the photoconductor drum 11.
The exposure device 13 performs deflection scanning of a laser beam corresponding to image information in the axial direction of the photoconductor drum 11. The exposure device 13 may be an LED print head that radiates light corresponding to the image information onto the photoconductor drum 11 with light-emitting diodes (LEDs), serving as multiple light-emitting elements, arranged along the axial direction of the photoconductor drum 11 to form an electrostatic latent image.
The developing devices 14 (Y, M, C, K, T) each include a housing 140 having a developer storage chamber and an opening at a position facing the photoconductor drum 11. The housing accommodates: a developing roller 141 that holds and transports the developer to a developing region facing the photoconductor drum 11; a stirring supply member 142, such as a screw auger or the like, that supplies, while stirring, the developer through the developing roller 141; a stirring transport member 143, such as a screw auger or the like, that transports, while stirring, the developer to the stirring supply member 142; a layer-thickness restricting member 144 that restricts the amount of developer (layer thickness) held on the developing roller 141; and the like. A power supply device (not shown) supplies a developing voltage between the photoconductor drum 11 and the developing roller 141 in the developing device 14. The five color developers are, for example, two-component developers each including a non-magnetic toner and a magnetic carrier.
The first transfer device 15 (Y, M, C, K, T) is a contact-type transfer device including a first transfer roller that is opposed to the circumference of the photoconductor drum 11 with an intermediate transfer belt 21 therebetween and rotates. The first transfer roller receives, from a power supply device (not shown), the supply of a first transfer voltage, which is a direct-current voltage with the opposite polarity to the charging polarity of the toner.
The drum cleaner 16 includes: a container-shaped body 160 having an opening; a cleaning plate 161 disposed in contact, at a certain pressure, with the circumferential surface of the photoconductor drum 11 after the first transfer to remove a deposited substance, such as residual toner; and a delivery member 162, such as a screw auger, that recovers the deposited substance, such as the toner, removed with the cleaning plate 161 and transports the deposited substance to a recovery system (not shown). The cleaning plate 161 is a plate-like member (for example, blade) made of, for example, rubber.
As shown in
The intermediate transfer belt 21 is an endless belt made of, for example, a synthetic resin, such as polyimide resin or polyamide resin, and a resistance adjuster, such as carbon black, dispersed therein. The belt-support roller 22 serves as an opposing roller for the belt cleaner 25, as well as a driving roller that is rotationally driven by a driving device (not shown). The belt-support roller 23 serves as an opposing roller for the second transfer device 30. The belt-support roller 24 serves as a surface forming roller that forms an image forming surface of the intermediate transfer belt 21.
As shown in
The fixing device 40 includes: a housing (not shown) having entry and exit ports for a recording sheet 5; a roller- or belt-type heating rotary member 41 that rotates in the counterclockwise direction and that is heated by a heating part such that the surface temperature thereof is maintained at a predetermined temperature; and a roller- or belt-type pressure rotary member 42 extending substantially in the axial direction of the heating rotary member 41 and in contact with the heating rotary member 41 at a predetermined pressure so as to be rotated in a driven manner. In the fixing device 40, the contact portion between the heating rotary member 41 and the pressure rotary member 42 serves as a fixing part, where necessary fixing processing (heating and pressing) is performed.
The paper feeder 50 is disposed below the image forming devices 10 (Y, M, C, K, T) and the intermediate transfer device 20. The paper feeder 50 includes one or more paper storage bodies 51 that accommodate a stack of recording sheets 5 of a desired size and type, and sending devices 52 that send out the recording sheets 5 one-by-one from the paper storage bodies 51. For example, the paper storage bodies 51 are attached to the device body 1a such that a user can pull out the paper storage bodies 51 to the front side (i.e., the side surface to which the user faces when operating the apparatus) of the device body 1a.
Examples of the recording sheets 5 include normal paper, thin paper, such as tracing paper, and overhead projector (OHP) sheets for electrophotographic copiers, printers, and the like. For even better smoothness of the image surface after fixing, it is desirable that the recording sheets 5 have as smooth surfaces as possible, and, for example, so-called thick paper having a relatively large grammage, such as coated paper formed by coating the surface of normal paper with resin or the like, art paper for printing, and the like, is also suitable.
As the needs are diversified these days, gold-color paper and silver-color paper having metallic (gold color, silver color, etc.) surfaces, and specialty recording media (hereinbelow, “specialty paper”), such as OHP sheets and coated paper having glossy surfaces, are used as the recording sheets 5. The specialty paper has a metallic surface or a glossy surface and is more likely to be degraded when the surface thereof gets a faint scratch, a cut mark, or the like before or after image forming, compared with normal paper.
A feeding transport path 57 including multiple paper-transport roller pairs 53 to 56, which transport a recording sheet 5 fed out of the paper feeder 50 to the second transfer position, and transport guides (not shown) is provided between the paper feeder 50 and the second transfer device 30. The paper-transport roller pair 56 disposed at a position immediately before the second transfer position in the feeding transport path 57 serves as, for example, rollers (registration rollers) for adjusting the transport timing of a recording sheet 5. A sheet transport belt 58 is provided between the second transfer device 30 and the fixing device 40 to transport, to the fixing device 40, the recording sheet 5 transported from the second transfer device 30 after the second transfer. An output transport path 62 including sheet output roller pairs 59 to 61, which discharge the recording sheet 5 transported from the fixing device 40 after fixing to a sheet output part (not shown) provided on a side surface of the device body 1a, is provided near a sheet output port formed in the device body 1a of the image forming apparatus 1.
The image forming apparatus 1 also includes a duplex unit 63 for forming images on both sides of a recording sheet 5. Instead of transporting the recording sheet 5 having an image formed on one side thereof to the sheet output part (not shown) with the sheet output roller pairs 59 to 61, the duplex unit 63 switches the sheet transport direction to the lower side with a transport-path switching part 62a provided downstream of the sheet output roller pair 60 to guide the recording sheet 5 to a reverse transport path 66 including multiple reverse transport roller pairs 64 and 65. The forward rotation and reverse rotation of the reverse transport roller pair 65 can be switched. The reverse transport path 66 of the duplex unit 63 is connected to a duplex transport path 69 including multiple paper-transport roller pairs 68 via a duplex transport path 67. The recording sheet 5 transported to the reverse transport path 66 of the duplex unit 63 is transported again to the feeding transport path 57 via the duplex transport path 69.
A basic image forming operation of the image forming apparatus 1 will be described.
A full-color-mode operation, in which the five image forming devices 10 (Y, M, C, K, T) form a full-color image composed of five color (Y, M, C, K, T) toner images, will be described below.
When the image forming apparatus 1 receives image information and instruction information of a full-color-image forming operation (printing) request from a host device, such as a personal computer, or an image reading device (not shown), the controller 100 actuates the five image forming devices 10 (Y, M, C, K, T), the intermediate transfer device 20, the second transfer device 30, the fixing device 40, and the like.
As shown in
Next, the image forming devices 10 (Y, M, C, K, T) supply, with the developing rollers 141, toners of the respective colors (Y, M, C, K, T) charged with a certain polarity (negative polarity) to the corresponding electrostatic latent images formed on the photoconductor drums 11. The toners are electrostatically adhered to the electrostatic latent images to develop the electrostatic latent images. As a result, the electrostatic latent images formed on the photoconductor drums 11 are developed as five color toner images (Y, M, C, K, T), which have been developed with the toners of the corresponding colors.
Next, the color toner images formed on the photoconductor drums 11 of the image forming devices 10 (Y, M, C, K, T) are transported to the first transfer positions, where the first transfer devices 15 (Y, M, C, K, T) first-transfer the color toner images to the intermediate transfer belt 21, revolving in the arrow B direction, of the intermediate transfer device 20 such that the color toner images are sequentially superposed on one another.
In the image forming devices 10 (Y, M, C, K, T) after the first transfer, the drum cleaners 16 scrape off and remove the deposited substance to clean the surfaces of the photoconductor drums 11. By doing so, the image forming devices 10 (Y, M, C, K, T) can be used in the next image forming operation.
Next, in the intermediate transfer device 20, the revolving intermediate transfer belt 21 transports the first-transferred toner images held thereon to the second transfer position. Meanwhile, the paper feeder 50 feeds a recording sheet 5 into the feeding transport path 57 in accordance with the image forming operation. In the feeding transport path 57, the paper-transport roller pair 56, serving as registration rollers, feeds the recording sheet 5 to the second transfer position in accordance with the transfer timing.
At the second transfer position, the second transfer device 30 second-transfers the toner images on the intermediate transfer belt 21 together to the recording sheet 5. In the intermediate transfer device 20 after the second transfer, the belt cleaner 25 cleans the intermediate transfer belt 21 by removing the deposited substance, such as toner remaining on the surface of the intermediate transfer belt 21 after the second transfer.
The recording sheet 5 having the toner images second-transferred thereto is separated from the intermediate transfer belt 21 and is transported to the fixing device 40 via the sheet transport belt 58. In the fixing device 40, the recording sheet 5 after the second transfer is allowed to pass through the contact portion formed between the heating rotary member 41 and the pressure rotary member 42 rotating against each other, whereby necessary fixing processing (heating and pressing) is performed to fix the unfixed toner image to the recording sheet 5. Finally, the recording sheet 5 after fixing is discharged to the sheet output part (not shown) provided, for example, on the side surface of the device body 1a by the sheet output roller pairs 59 to 61.
When images are to be formed on both sides of a recording sheet 5, instead of directly discharging the recording sheet 5 having an image on one side thereof to the sheet output part (not shown) via the output transport path 62, the sheet transport direction is switched to the lower side with the transport-path switching part 62a to transport the recording sheet 5 to the reverse transport path 66 in the duplex unit 63. The reverse transport roller pair 65 switches the transport direction of the recording sheet 5 transported to the reverse transport path 66 in the duplex unit 63, and the recording sheet 5 is transported again to the feeding transport path 57 via the duplex transport path 69. After toner images have been transferred to the back surface of the recording sheet 5 at the second transfer position in the intermediate transfer device 20, the recording sheet 5 goes through the fixing processing in the fixing device 40 and is then discharged to the sheet output part (not shown) provided on the side surface of the device body 1a by the sheet output roller pairs 59 to 61.
Through this operation, the recording sheet 5 having a full-color image composed of five color toner images is output.
As shown in
In the thus-configured related-art paper transport device 70, if the recording-sheet transport speed of the paper-transport roller pairs 53 and 54 varies or changes, at least one of the front and back surfaces of the recording sheet 5 may come into contact with or be rubbed by the guide members G or the like of the feeding transport path 57.
More specifically, as shown in
After the leading end 5a of the recording sheet 5 has been transported from the paper-transport roller pair 53 to the paper-transport roller pair 54, as shown in
When the recording sheet 5 is normal paper, contact between at least one of the front and back surfaces of the recording sheet 5 and the guide members G of the feeding transport path 57 is not a serious issue. However, when the recording sheet 5 is specialty paper, such as metallic or glossy paper, contact with the guide members G is likely to cause a linear scratch on the front and back surfaces of the specialty paper, degrading the quality of the specialty paper, which is problematic.
To counter this problem, the paper transport device 70 according to the exemplary embodiment includes a curved transport path along which the sheet is transported and multiple endless belt pairs that are arranged along the transport path and in which the transport surfaces thereof are in contact with each other.
Specifically, as shown in
The multiple sheet-transport belt pairs 71 to 75 include driving-side sheet transport belts 71a to 75a and driven-side sheet transport belts 71b to 75b. The driving-side sheet transport belts 71a to 75a of the multiple sheet-transport belt pairs 71 to 75 may be driven by their own driving sources or by one or more, but less than the number of the multiple sheet-transport belt pairs, driving sources by using driving gears, driving pulleys, etc. The multiple sheet-transport belt pairs 71 to 75 are arranged adjacent to one another at predetermined intervals (about 3 mm) along the curved transport path.
The sheet transport speeds of the multiple sheet-transport belt pairs 71 to 75 are set to be equal. More specifically, the multiple sheet-transport belt pairs 71 to 75 transport a recording sheet 5 along the curved transport path at a constant speed.
In the exemplary embodiment shown in
The reason for the driving-side sheet transport belts 71a to 75a being arranged on the outer circumferential side of the transport path 57 is that, because the leading end of a recording sheet 5 transported from the upstream side comes into contact with the sheet transport belts 71a to 75a, which are located on the tangent side of the transport direction, that is, on the outer circumferential side of the transport path, the leading end of the recording sheet 5 is made to come into contact with the driving-side sheet transport belts 71a to 75a so as to be reliably transported to the next sheet-transport belt pairs 71 to 75.
As shown in
According to the study of the inventors with recording sheets 5 of various materials (grammages) and various angles between the adjoining sheet-transport belt pairs, as shown in
To counter this problem, in the paper transport device 70 according to the exemplary embodiment, the angle θ formed between the adjoining sheet-transport belt pairs 71 to 75 is set to less than or equal to 60°. Although setting the angle θ to less than 60° is desirable for ease of transporting sheets, the number of the sheet-transport belt pairs 71 to 75 increases, making the configuration complex, depending on the transport path. When the sheet transport direction is changed by 180°, at least four, and more desirably five or more, sheet-transport belt pairs are required.
In the paper transport device 70 according to the exemplary embodiment, by setting the angle θ formed between the adjoining sheet-transport belt pairs 71 to 75 to 60°, ease of transporting sheets and the simple structure are satisfied simultaneously.
In the paper transport device 70 according to the exemplary embodiment, the roller distances L1, L2, and L3, L4 of the sheet-transport belt pairs 71 to 75 are adjustable. As shown in
The paper transport device according to the exemplary embodiment suppresses damage to the sheet as below, compared with a case where a sheet transported along a curved transport path comes into contact with fixed guides.
Specifically, as shown in
At this time, as shown in
As shown in
Then, the recording sheet 5 nipped between the driving-side sheet transport belt 71a and the driven-side sheet transport belt 71b, which constitute the first sheet-transport belt pair 71, is transported linearly in the transport direction of the first sheet-transport belt pair 71.
After that, the leading end of the recording sheet 5 is passed from the first sheet-transport belt pair 71 to the second sheet-transport belt pair 72. At this time, because the recording sheet 5 is passed from the sheet-transport belt pair 71 to the sheet-transport belt pair 72, the recording sheet 5 does not come into contact with (is not rubbed by) fixed guides member or the like. Thus, the front surface and/or the back surface of the recording sheet 5 are not damaged.
The recording sheet 5 is then passed from the second sheet-transport belt pair 72 to the third sheet-transport belt pair 73, as shown in
Finally, the recording sheet 5 is passed from the fifth sheet-transport belt pair 75 to the paper-transport roller pair 55. Because the paper-transport roller pair 55 can be provided near the exit of the fifth sheet-transport belt pair 75, the risk of the recording sheet 5 being damaged due to contact (rubbing) with other fixed guide members and the like can be avoided.
Although the configuration in which the multiple paper-transport roller pairs 71 to 75 are arranged in a curved part of the feeding transport path 57 has been described in the exemplary embodiment, as shown in
The foregoing description of the exemplary embodiments of the present disclosure has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiments were chosen and described in order to best explain the principles of the disclosure and its practical applications, thereby enabling others skilled in the art to understand the disclosure for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the disclosure be defined by the following claims and their equivalents.
Number | Date | Country | Kind |
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2022-052975 | Mar 2022 | JP | national |