This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2012-109564 filed May 11, 2012.
1. Technical Field
The present invention relates to a sheet transport device and an image forming apparatus.
2. Summary
According to a first aspect of the invention, there is provided a sheet transport device including a shaft member that extends in an axial direction orthogonal to a sheet transport direction, and a roller that includes plural components which are assembled together so as to surround the shaft member, wherein the components have a shape such that a joint between the components is formed on an outer peripheral surface of the roller which is formed by assembling the components together, the joint extending from one end to another end of the outer peripheral surface in the axial direction while bending or curving at least at a portion in the middle thereof.
Exemplary embodiments of the present invention will be described in detail based on the following figures, wherein:
Hereinafter, exemplary embodiments of the present invention will be described with reference to the accompanying drawings.
In the copying machine 1 illustrated in
This copying machine 1 includes a document reading apparatus 10 and an image forming apparatus 20. The document reading apparatus 10 is installed on the image forming apparatus 20. A frame 30 is interposed between the document reading apparatus 10 and the image forming apparatus 20 so as to form a gap therebetween.
The document reading apparatus 10 includes a document sheet tray 11 on which documents S are stacked. The documents S on the document sheet tray 11 are sent one by one so as to be transported through a transport path (not shown) in the document reading apparatus 10. In the course of transportation, a document reading optical system 13 reads text and images recorded on the document S being transported. The document reading optical system 13 is provided below a document reading plate 12 that is made of transparent glass. After the text and images are read, the document S is transported through the transport path so as to be discharged onto a document discharge table 14.
The document reading apparatus 10 includes a hinge that extends in the depth direction of
In the document reading apparatus 10, instead of placing documents on the document sheet tray 11, a single document may be placed face down on the document reading plate 12. In this case, the document reading optical system 13 moves from the far side to the near side of
Further, the document reading apparatus 10 includes an operation panel 15 at the left side of
Also, an image signal is generated on the basis of the read text and images of the document that are read by the document reading optical system 13, and is output from the document reading apparatus 10 to the image forming apparatus 20.
The image forming apparatus 20 forms an image on the basis of the received image signal in the following manner.
The image forming apparatus 20 includes a controller 21 that controls operations of the components of the image forming apparatus 20. The setting signal and the image signal received from the document reading apparatus 10 are input to the controller 21 of the image forming apparatus 20. Then, the image forming apparatus 20 forms an image on the basis of the received setting signal and image signal under the control of the controller 21.
Two sheet trays 31 are accommodated at the bottom of the image forming apparatus 20. Each of the sheet trays 31 stores stacked sheets P. The size of the sheets P may differ between the two sheet trays 31. The sheet trays 31 can be pulled out and pushed in for refilling sheets.
From one of the two sheet trays 31 (e.g., the sheet tray 31 storing the sheets P corresponding to the size of the document or corresponding to the size specified by the setting signal), some of the sheets P are sent by a corresponding one of pickup rollers 32. The sent sheets P are separated one by one by separation rollers 33, and one of the separated sheets P is transported upward such that the leading edge of the sheet P reaches standby rollers 34. The standby rollers 34 serve to send the sheet P such that the timing of the subsequent transport process is adjusted. Thus, the sheet P having reached the standby rollers 34 is further transported by the standby rollers 34 such that the subsequent transport process is adjusted.
The image forming apparatus 20 includes a photoconductor 22 above the standby rollers 34. The photoconductor 22 rotates in the direction of the arrow A. A charging unit 23, an exposure unit 24, a developing unit 25, a transfer unit 26, and a cleaner 27 are provided around the photoconductor 22.
The photoconductor 22 has a cylindrical shape. The photoconductor 22 stores an electric charge when charged, and releases the electrical charge when subjected to exposure. Thus, an electrostatic latent image is formed on the surface of the photoconductor 22.
The charging unit 23 charges the surface of the photoconductor 22 to a specific charge potential.
The exposure unit 24 receives, from the controller 21, the image signal that is obtained by the document reading apparatus 10 as described above. Then, the exposure unit 24 outputs exposure light modulated in accordance with the image signal. The photoconductor 22 is exposed to the exposure light, so that an electrostatic latent image is formed on the surface of the photoconductor 22.
After the electrostatic latent image is formed on the surface of the photoconductor 22 by exposure of the exposure light, the electrostatic latent image is developed by the developing unit 25. The developing unit 25 includes a toner storage 25a, a toner supply path 25b, and a developing roller 25c. In the developing unit 25, the toner stored in the toner storage 25a is sent to an area in the vicinity of the developing roller 25c through the toner supply path 25b. Then, the toner is supplied to the photoconductor 22 by the developing roller 25c, so that the electrostatic latent image is developed. Thus, a toner image is formed on the surface of the photoconductor 22.
The standby rollers 34 send the sheet P such that the sheet P reaches a position facing the transfer unit 26 at the timing when the toner image on the photoconductor 22 reaches that position. The toner image of the photoconductor 22 is transferred to the sent sheet P by the transfer unit 26.
The toner remaining on the photoconductor 22 is removed from the photoconductor 22 by the cleaner 27.
The photoconductor 22, the charging unit 23, the exposure unit 24, the developing unit 25, the transfer unit 26, and the cleaner 27 together correspond to an example of an image forming unit according to an exemplary embodiment of the present invention.
The sheet P with the toner image transferred thereto further advances in the direction of the arrow B. The sheet P is heated and pressed by a fixing unit 100, so that an image as a fixed toner image is formed on the sheet P.
The sheet P having passed through the fixing unit 100 advances to a discharge unit 200 in the direction of the arrow C, is further sent by the discharge unit 200 in the direction of the arrow D, and is discharged onto a sheet discharge table 28.
The image forming apparatus 20 is capable of forming images on both sides of the sheet P. In the case of forming images on both sides of the sheet P, after an image is formed on a first side of the sheet P as described above, the sheet P is transported to a reverse position in the direction of the arrows C and D by the discharge unit 200. At the reverse position, the trailing edge of the sheet P is inserted into the discharge unit 200. Subsequently, the discharge unit 200 reverses the sheet transport direction to the direction of the arrow E opposite to the direction of the arrow D, so that the sheet P is drawn in the direction of the arrow E. Then the drawn sheet P advances in the direction of the arrow F, and is further transported by transport rollers 35 in the direction of the arrow G and the arrow H so as to reach the standby rollers 34 again. By the time the sheet P reaches the standby rollers 34, the sheet P has been turned over. Then, the standby rollers 34 send the sheet P such that a second side of the sheet P opposite to the first side on which the image has been formed faces the photoconductor 22. Then, an image is formed on the second side in the same manner as in the case of the first side. After images are formed on both sides of the sheet P in this way, the sheet P is discharged onto the sheet discharge table 28.
The image forming apparatus 20 is configured such that a rear panel 29, which covers the fixing unit 100 and the discharge unit 200, is opened by being rotated in the direction of the arrow I about a support point 29a. In the case where the sheet P is jammed between the fixing unit 100 and the discharge unit 200, the user may open the rear panel 29. When the rear panel 29 is opened, an opening appears. Then, the user removes the jammed sheet P by inserting the hand into the opening from the lower side of the document reading apparatus 10.
The heating roller 101 and the pressure roller 102 are rotated in the direction of the arrow J while being in contact with each other. Therefore, the sheet having guided to the contact point is nipped by the heating roller 101 and the pressure roller 102 at the contact point, and advances toward the discharge unit 200. At this point, the sheet is heated by the heating roller 101 and is pressed by the pressure roller 102, so that an image as a fixed toner image is formed on the sheet.
The fixing unit 100 further includes a frame 100a that rotatably supports the heating roller 101 and the pressure roller 102, and a cover 104 that covers the contact point between the heating roller 101 and the pressure roller 102. The cover 104 is attached to the frame 100a so as to be rotatable about a support point 104a. The cover 104 is closed so as to be in contact with an extending portion 100a_1 of the frame 100a, which extends above the pressure roller 102, and to cover the upper side of a first transport path 20a. When the sheet passes, an end of the cover 104 is lifted by the sheet. Further, the fixing unit 100 includes fixing-unit-side guide ribs 100a_2 that guides the sheet in the first transport path 20a to the discharge unit 200. The plural fixing-unit-side guide ribs 100a_2 are arranged in a sheet width direction (a direction perpendicular to the paper surface of
The discharge unit 200 includes a lower frame 201 that serves as a lower guide in a second transport path 20b in the discharge unit 200, an upper frame 202 that serves as an upper guide, and a discharge member 203 that sends the sheet. The discharge unit 200 further includes a detector 300 that detects the sheet having been transported.
The detector 300 includes a shaft 311 that is rotatable and extends in a direction perpendicular to the paper surface of
The detector 300 monitors whether the sheet reaches the detector 300 at the timing when the sheet is supposed to reach the detector 300, thereby serving to check whether this apparatus is operating properly. The sheet detection result obtained by the detector 300 is reported to the controller 21 (see
The image forming apparatus 20 has a single-sided printing mode for forming an image only on one side of the sheet, and a double-sided printing mode for printing images on both sides of the sheet. The single-sided mode or the double-sided mode is selected on the operation panel 15 of
The discharge unit 200 has a pressing piece 204. The pressing piece 204 presses, from above, the sheet having been discharged onto the sheet discharge table 28 so as to prevent the sheet from being lifted and interfering with the discharge of the following sheet.
The pressing piece 204 is rotatable about an upper end thereof. When the sheet being discharged by the discharge member 203 pushes the pressing piece 204, the pressing piece 204 rotates so as to open the path of the sheet. Then, when the trailing edge of the sheet passes the discharge member 203, the pressing piece 204 is returned to the position shown in
The following description is focused on transport of the sheet.
The sheet having passed through the fixing unit 100, in which a toner image is fixed onto the first side of the sheet, passes through the first transport path 20a in the direction of the arrow C while pushing up the end of the cover 104, and then passes through the second transport path 20b in the direction of the arrow D while pushing up the detection claw 312. When the leading edge of the sheet reaches the discharge member 203, the sheet is further transported in the direction of the arrow D by the discharge member 203. In the case of the single-sided printing mode, the sheet is directly discharged onto the sheet discharge table 28.
In the case of the double-sided printing mode, the sheet with an image formed only on the first side is transported in the direction of the arrow D by the discharge member 203 in the same manner as in the case of the single-sided printing mode. When the trailing edge of the sheet reaches the branch point 20d, the rotation of the discharge member 203 is reversed. Then, the sheet advances in the direction of the arrow E. The cover 104 prevents the sheet from entering the first transport path 20a which the sheet has just passed through, so that the sheet is guided by the upper surface of the cover 104 so as to be transported through a third transport path 20c in the direction of the arrow F. The third transport path 20c extends to the standby rollers 34 (see
The discharge member 203 includes a driving member 210 and driven members 220. A sheet (not shown) having passed through the second transport path 20b of
The driving member 210 includes a shaft member 211, driving rollers 212, and curve imparting rollers 213. The shaft member 211 is a rod-shaped member that is rotated by a driving force from a motor (not shown). The driving rollers 212 are made of rubber, and are press-fitted onto the shaft member 211 from the axial direction. The driving rollers 212 transport the sheet by holding the sheet with driven rollers 222a and 222b. The curve imparting rollers 213 have a greater diameter than the driving rollers 212, and are made of a material having a low coefficient of friction with respect to the sheet. The curve imparting rollers 213 serve to corrugate the sheet being transported by the driving rollers 212, in the width direction of the sheet.
In the case where the sheet comes out flat without being corrugated in the width direction, the leading edge of the sheet being discharged drops onto the sheet discharge table 28 (see
Each of the curve imparting rollers 213 of this exemplary embodiment includes plural (two in this exemplary embodiment) components made of resin. The curve imparting rollers 213 are attached, after the driving rollers 212 are press-fitted onto the shaft member 211, to the shaft member 211 from a lateral direction orthogonal to the axial direction, instead of being attached to the shaft member 211 from the axial direction.
The driving member 210 of this exemplary embodiment includes two curve imparting rollers 213. In this exemplary embodiment, two of the driving rollers 212 are disposed at the center between the two curve imparting rollers 213. Supposing that the curve imparting rollers 213 are designed to be attached to the shaft member 211 from the axial direction, the driving rollers 212 and the curve imparting rollers 213 that are made of different materials need to be alternately attached to the shaft member 211. This makes it difficult to assemble the driving member 210. On the other hand, each of the curve imparting rollers 213 of this exemplary embodiment includes two components, and may be attached, after the driving rollers 212 are press-fitted onto the shaft member 211, to the shaft member 211 from the lateral direction in a manner such that the two components clamp the shaft member 211 therebetween. Thus, the driving member 210 is easily assembled.
Each of the driven members 220 includes a shaft 221 of the driven member 220, and two driven rollers 222a and 222b disposed on the opposite ends of the shaft 221. The shaft 221 and the two driven rollers 222a and 222b are molded integrally from resin. As illustrated in
The shaft 221 of each driven member 220 is rotatably supported by bearings 201a (see
Further, spring members 241 that press the shaft 221 of the driven member 220 toward the driving member 210 are provided in the vicinity of the respective bearings 201a. The driven rollers 222a and 222b are pressed against the driving rollers 212 with the biasing force of the spring members 241.
In the case where the curve imparting rollers 213 are provided on the driven members 220, if a sheet that does not easily bend, such as a thick sheet, is used, the driven members 220 are pushed by the sheet so as to be moved away from the driving member 210 against the biasing force of the spring members 241. That is, the driven rollers 222a and 222b are moved away from the driving rollers 212, which might result in an insufficient driving force. In this exemplary embodiment, since the curve imparting rollers 213 are included in the driving member 210, even if a sheet that does not easily bend is used, a sufficient driving force is constantly obtained.
In the following, the curve imparting rollers 213 will be described in greater detail.
The curve imparting roller 213 includes two components 280 made of resin. In this exemplary embodiment, these two components 280 have the same shape. The two components 280 of the same shape are oriented in the same direction with respect to the axial direction of the shaft member 211, and are displaced from each other by 180 degrees in the rotational direction of the shaft member 211, and are coupled together so as to clamp the shaft member 211 therebetween. Thus, the two components 280 form the curve imparting roller 213.
A joint 285 between the two components 280 is formed in an outer peripheral surface 286 of the curve imparting roller 213. This joint 285 has a so-called stepped shape, including a first portion 285a extending in an axial direction (i.e., a direction in which the shaft member 211 extends) from an axial end 280a of the outer peripheral surface 286 of the curve imparting roller 213, a second portion 285b continuous with the first portion 285a and extending in a circumferential direction of the outer peripheral surface 286, and a third portion 285c continuous with the second portion 285b and extending to another axial end 280b. The second portion 285b of the joint 285 extending in the circumferential direction is formed at an inner side in a width direction of the sheet being transported.
Since the joint 285 is formed into a stepped shape as described above, and since the second portion 285b is formed at an inner side in a width direction of the sheet being transported, a transport error due to the leading edge of the transported sheet entering the joint 285 may be prevented.
Each component 280 includes a projection 283 that projects axially for engagement with the other component 280 (see
In the shaft member 211, recesses 291 and partial flat portions 292 are formed as illustrated in
The two components 280 having the structure described above are coupled together so as to surround the shaft member 211. Thus, the attitude of the curve imparting roller 213 with respect to the shaft member 211 and the position of the curve imparting roller 213 in the axial direction are fixed.
Since the curve imparting roller 213 has the structure described above, the curve imparting roller 213 may be attached to the shaft member 211 after the driving rollers 212 are press-fitted onto the shaft member 211. Thus, the driving member 210 is easily assembled.
A roller material having the same structure as the curve imparting roller described above may be used not only as a curve imparting roller, but also as a transport roller that transports a sheet, such as the standby roller 34 and the transport roller 35 of the image forming apparatus 20 of the copying machine 1 shown in
The transport member 500 includes a driving member 510 and two driven members 520.
The driving member 510 includes a shaft member 511 that is rotated by a motor (not shown), and four driving rollers 512 that are made of rubber and are press-fitted onto the shaft member 511 from the axial direction.
Each of the two driven members 520 includes a shaft member 521 of the driven member 520, and two driven rollers 522 attached to the shaft member 521.
A total of four driven rollers 522 oppose the respective four driving rollers 512, and are pressed against the opposing driving rollers 512 by spring members (not shown).
A sheet (not shown) is held between the driving rollers 512 and the driven rollers 522 so as to be transported by rotation of the driving member 510.
Each of the driven rollers 522 of the driven member 520 includes two components having the same basic structure as the two components 280 of the above-described curve imparting roller 213.
In the shaft member 521 of the driven member 520 of
In the case where the shaft member 521 of the driven member 520 of
Although
In the above description, as depicted in
In the above description, the image forming apparatus that is shown in
The foregoing description of the exemplary embodiments of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, thereby enabling others skilled in the art to understand the invention for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the following claims and their equivalents.
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