In modern day printing devices, and other media processing systems, sheets of media such as paper initially reside in an input tray. A portion of a sheet feed system within the media processing systems moves a single sheet from a media stack in the input tray through the printing device. Along the sheet path, the sheet of media passes by a fluid ejection device that deposits a fluid such as ink onto the sheet to form text and/or images on the media. In another example, the sheet of media passes by a toner deposition device that deposits toner onto the sheet of media to form the text and/or images on the media.
The accompanying drawings illustrate various examples of the principles described herein and are part of the specification. The illustrated examples are given merely for illustration, and do not limit the scope of the claims.
Throughout the drawings, identical reference numbers designate similar, but not necessarily identical, elements.
In modern day printing devices, and other media processing systems, sheets of media such as paper initially reside in an input tray. A portion of a sheet feed system within the media processing systems moves a single sheet from a media stack in the input tray through the printing device. Along the sheet path, the sheet of media passes by a fluid ejection device that deposits a fluid such as ink onto the sheet to form text and/or images on the media. In another example, the sheet of media passes by a toner deposition device that deposits toner onto the sheet of media to form the text and/or images on the media. The sheet-feeding device as described herein can be found in any number of media processing systems such as copiers, printers, facsimile machines, scanners, or combinations thereof, among other devices that move sheets of media as part of their operation.
While such media transport systems have undoubtedly increased the ability to process media within a system, certain complications can adversely affect their operation. For example, it may be desirable that a single sheet of media at a time be fed through the media processing system to ensure proper processing of the job. In a printing device, feeding multiple sheets of media from the same input tray at the same time, could lead to improper deposition of the ink or toner on the multiple sheets. Still further, due to the tight tolerances within such media processing systems, a second sheet of media being fed out of an input tray could result in a clog or other jam within the media processing system. Accordingly, it may be desirable to ensure the sequential insertion of media into the sheet path from a particular input tray. Moreover, when printing, or any other media processing operation, comes to completion, the media may be partially disposed in the input tray and partially disposed along the media transport path. This partial deposition of the media in the input tray could lead to jams in subsequent operations and could lead to damage of the media as a user opens the input tray to access the media.
Accordingly, the present specification describes an operation wherein the insertion of multiple sheets of media at one time from a particular input tray is prevented. The device and method also ensure that after printing, media is fully disposed within the input tray and not partially disposed in the input tray.
Specifically, during forward advance of media, i.e., during printing, a motor rotates in a first direction and a pair of separation rollers advance the media through the sheet path. Upon completion of a print job, or at another predetermined time, the motor is reversed such that media that is in the process of being inserted between the separation rollers, is moved back into the input tray.
Specifically, the present specification describes a sheet transport device. The sheet transport device includes a pickup roller to insert a sheet of media into a sheet path, and a pair of separation rollers, forming a nip, to advance the sheet along the sheet path. A first separation shaft, on which a first separation roller is disposed, rotates in a first direction as the sheet is advanced along the sheet path and a second separation shaft, on which a second separation roller is disposed, rotates in the first direction as the sheet is advanced along the sheet path. However, the second separation roller is driven in a second direction, opposite the first direction, via a torque limiter. A motor of the sheet transport device rotates the first separation shaft and the second separation shaft, as well as a pickup shaft on which the pickup roller is disposed. A one-way clutch disposed on the second separation shaft disengages the second separation shaft from the motor when the motor is operating in a reverse mode.
The present specification also describes a sheet transport system. The sheet transport system includes a sheet transport device. The sheet transport device includes a pickup roller to insert a sheet of media from a sheet tray into a sheet path and a pair of separation rollers forming a nip to advance the sheet along the sheet path. The sheet transport device also includes a torque limiter disposed on a second separation shaft and a one-way clutch disposed on the second separation shaft. The sheet transport device also includes a motor. In addition to the sheet transport device, the sheet transport system also has a transport path shaft that advances a sheet of media not originating from the sheet tray along the sheet path. In operation, the motor: 1) rotates in a forward direction to drive the pickup roller, a first separation roller and a second separation roller, and 2) rotates in a reverse direction to drive the first separation roller and a transport path roller.
The present specification also describes a method for transporting a sheet. According to the method, a motor is driven in a forward mode to rotate a pickup roller, a first separation shaft in a first direction, and a second separation shaft in the first direction while a transport path shaft is disengaged. A second separation roller that is disposed on the second separation shaft is driven in a second direction via a torque limiter. The motor is then driven in the reverse mode to rotate the first separation shaft in a second direction and to activate the transport path shaft while the pickup roller and second separation shaft are disengaged from the motor.
In one example, using such a sheet transport device and method: 1) allows for prevention of the insertion of multiple sheets into the sheet path from a single input tray by way of a torque limiter, 2) allows for reversal of the motor notwithstanding the torque limiter, 3) provides for positioning of lower sheets of media back on the stack in the input tray, and 4) allows for use of the motor to perform other operations while in a reverse mode without an inefficiently high torque load. However, it is contemplated that the devices disclosed herein may address other matters and deficiencies in a number of technical areas.
As used in the present specification and in the appended claims, the term “first direction” refers to a rotation of a component about a particular axis. For example, the first direction may be a counter-clockwise direction or a clockwise direction.
Accordingly, as used in the present specification and in the appended claims, the term “second direction” refers to a rotation of a component about a particular axis which direction is opposite the first direction. For example, when the first direction is counter-clockwise, the second direction is clockwise.
Further, as used in the present specification and in the appended claims, the term “a number of” or similar language is meant to be understood broadly as any positive number including 1 to infinity.
The sheet transport device (100) includes various components to move sheets of media through the corresponding media-processing device. For example, the sheet transport device (100) includes a pickup roller (104) which is driven by a pickup shaft (106). The pickup roller (104) advances an uppermost sheet of media from an input tray into a sheet path. While a specific example of a paper media being advanced is described, any of various types of media, such as cardboard, plastic, or other substrate, can be implemented in accordance with the principles described herein. To engage the uppermost sheet of media, the pickup roller (104) may be formed of a material such as a soft plastic, rubber, or other high-friction material. Due to this friction, the uppermost sheet of media is advanced towards the pair of separations rollers (108, 110).
The pair of separation rollers (108, 110) include a first separation roller (108) and a second separation roller (110). The first separation roller (108) and second separation roller (110) are in contact with one another to form a nip (112) through which the sheet of media is conveyed from the pickup roller (104) to other parts along the sheet path. As with the pickup roller (104), the separation rollers (108, 110) are formed of a high friction material such as soft plastic or rubber to engage the uppermost sheet of media.
Each of the pickup roller (104), the first separation roller (108), and second separation roller (110) can be driven by a motor (114). More specifically, each component is coupled to the motor (114) via a set of gears, belts, and/or pulleys, which impart a rotational motion of the motor (114) into respective rotational motion of the pickup roller (104), the first separation roller (108), and the second separation roller (110). In the case of the first separation roller (108) and the second separation roller (110), this motion is transferred via the first separation shaft (116) and the second separation shaft (118) on which the first separation roller (108) and the second separation roller (110), respectively, are disposed.
To advance media, the first separation roller (108) and the second separation roller (110) rotate in opposite directions. For example, one rotates in a counter-clockwise direction and another in a clockwise direction as indicated in
Returning to the torque limiter (120), a torque limiter (120) works by coupling two components together until a predetermined breakaway torque is reached. After this predetermined breakaway torque is reached, the torque limiter (120) disengages the two components such that each move independently of one another.
In the context of the present specification, the torque limiter (120) couples the second separation shaft (118) to the second separation roller (110) until the breakaway torque is reached. Once the breakaway torque is surpassed, the second separation roller (110) disengages from the second separation shaft (118). Upon disengagement, the second separation roller (110) is driven not by the second separation shaft (118), which is rotating in the same direction as the first separation shaft (116) and thereby impeding sheet transport, but is driven by the first separation roller (108) due to friction between the first separation roller (108) and the second separation roller (110). Being driven by the first separation roller (108), the second separation roller (110) is now rotating in a direction that facilitates sheet transport. Accordingly, the breakaway torque of the torque limiter (120) is chosen to be less than the frictional torque between the second separation roller (110) and the first separation roller (108) and/or the frictional torque between the media in the nip (112) and the second separation roller (110).
As described herein, during media advancement, both the first separation shaft (116) and the second separation shaft (118) rotate in the same direction, the first separation shaft (116) being directly coupled to the first separation roller (108). The counter-rotating aspect of the rollers (108, 110), i.e., that allows media to be passed through the nip (112), is facilitated by the torque limiter (120) which allows the second separation roller (110) to rotate opposite the second separation shaft (118) and thereby advance media through the nip (112) and into the sheet path.
Rotating the first separation shaft (116) and the second separation shaft (118) in the same direction facilitates preventing multi-sheet passage through the nip (112). Specifically, when there are two or more sheets of media between the nip (112), the frictional torque on the second separation roller (110) falls below the breakaway torque such that the torque limiter (120) couples the second separation roller (110) to the second separation shaft (118). In this example, i.e., when the first separation roller (108) is driven by the first separation shaft (116) and the second separation roller (110) is driven by the second separation shaft (118), the first separation roller (108) and the second separation roller (110) are rotating in the same direction, i.e., counterclockwise, or clockwise. As such, the first separation roller (108) advances the uppermost sheet into the sheet path and the second separation roller (110) returns the bottommost sheet back into the input tray.
The sheet transport device (100) also includes a one-way clutch (102) disposed on the second separation shaft (118) to disengage the second separation shaft (118) from the motor (114) when the motor (144) is operating in a reverse mode. The motor (114) may be operated in a reverse mode when returning a sheet of media to the input tray, for example at the conclusion of a print job. While in the reverse mode, the first separation shaft (116) is still engaged to the motor (114) so that it can move the sheet of media backwards into the output tray. In this example, the first separation shaft (116) is clutchlessly coupled to the motor (114). More specifically, the first separation shaft (116) may be directly coupled to the motor (114), and/or fixedly coupled to the motor (114) to be driven in a forward direction or mode, and a reverse direction or mode.
In some examples, the one-way clutch (102) may be a needle-bearing one-way clutch. However, other types of one-way clutches (102) may also be implemented in accordance with the principles described herein. In general, a one-way clutch (102) works by spinning freely on a shaft when rotated in one direction, but locks onto the shaft and does not spin when rotated in the other direction. By connecting the shaft drive gear to a one-way clutch, rather than directly to the shaft, the gear drives the shaft in one direction but disconnects the shaft when rotated in the other direction. In a needle-bearing one-way clutch, needles on the clutch spin freely in one direction, but jam into a wedge-shaped feature on the clutch housing when rotated in the opposite direction.
Using a one-way clutch (102) to disengage 1) a torque limiter (120) and 2) an oppositely rotating second separation roller (110) from the motor (114) allows for a more efficient return of sheets of media to the input tray and also facilitates the driving of other components with the motor (114). More specifically, moving sheets of media through the sheet path, in either a forward direction or a reverse direction, imparts a high torque load on the motor (114). Accordingly, by disengaging the second separation shaft (118) when in a reverse direction, the torque load on the motor (114) is reduced which could allow a smaller motor (114) to be used and/or frees up motor (114) power to be used by other components. For example, as depicted in
Specifically, in
The pickup roller (104) is disposed above the input tray (234) and can be activated to come into contact with the uppermost sheet (222) of the media in the input tray (234). Such activation can be facilitated by an arm that raises and lowers the pickup roller (104). As described above, the surface of the pickup roller (104) may be a high friction material such as a soft rubber, plastic or other high surface friction material, such that the friction between the pickup roller (104) and the topmost sheet (222) of media causes the topmost sheet (222) to be driven towards the nip (112), as indicated by the arrow 236.
When at the nip (112), the topmost sheet (222) of media is advanced through the nip (112) to other components of the media-processing device in which the sheet transport device (
The first separation shaft (116), which may be directly coupled to the motor (114), rotates in a first direction as indicated by the arrow 228. The first separation roller (108) which is clutchlessly, and directly, coupled to the first separation shaft (116) also rotates in the first direction as indicated by the arrow 226.
To advance the topmost sheet (222), the second separation roller (110) is rotated opposite the first separation roller (108). That is, given the depiction in
Under printing conditions, i.e., one sheet of media being fed through the printing device, the breakaway torque is surpassed such that the second separation roller (110) is driven by rotation of the first separation roller (108) and not the second separation shaft (118). That is, the torque limiter (
When a second sheet (238) of media is fed into the nip (112), these same components operate to prevent the second sheet (238) from being inserted into the sheet path until the first sheet (222) has passed the nip (112). Specifically, as depicted in
By operating in this fashion, the sheet transport device (
As it is directly coupled to the motor (114), the first separation shaft (116) also rotates in the second direction as indicated by the arrow 250. The first separation roller (108) being directly coupled to the first separation shaft (116) thereby also rotates in the second direction as indicated by the arrow 248.
As described above, the second separation shaft (118) is indirectly coupled to the motor (114) via a one-way clutch (
In summary, as depicted in
By comparison, when operating in a reverse mode, i.e., when rotating in a second direction (246), the motor (114) drives the first separation roller (108) in the second direction (248) and is disengaged form the second separation roller (110) and the pickup roller (104). Note that when the second separation roller (110) rotates in the second direction (242) in
Such a reversal may be desirable at the end of a print job and may prevent paper jams and marring of the paper surface. For example, some input trays (234) are removable so as to allow the loading of media. A media sheet that is partially in the input tray (234) and thereby partially in the nip (112) may be marred when the input tray (234) is removed. The system described herein prevents such partial placement of media in the input tray (234) thus preventing such marring and other complications.
With the first separation roller (
The motor (
In this configuration, the second separation shaft (
Driving (block 303) the motor (
Operating the sheet transport device (
In addition to the sheet transport device (
Note that the directions indicated in
In one example, using such a sheet transport system 1) allows for prevention of the insertion of multiple sheets into the sheet path via a torque limiter, 2) allows for reversal of the motor notwithstanding the torque limiter, 3) provides for positioning of lower sheets of media back on the stack in the input tray, and 4) allows for use of the motor to perform other operations while in a reverse mode without an inefficiently high torque load. However, it is contemplated that the devices disclosed herein may address other matters and deficiencies in a number of technical areas.
The preceding description has been presented to illustrate and describe examples of the principles described. This description is not intended to be exhaustive or to limit these principles to any precise form disclosed. Many modifications and variations are possible in light of the above teaching.
Number | Name | Date | Kind |
---|---|---|---|
2813717 | Mentzer | Nov 1957 | A |
4638987 | Sakurai | Jan 1987 | A |
5085420 | Sata | Feb 1992 | A |
5571265 | Yagi | Nov 1996 | A |
5755435 | Fujiwara | May 1998 | A |
5882002 | Kamei | Mar 1999 | A |
5901951 | Yamaguchi | May 1999 | A |
6412771 | Hirata et al. | Jul 2002 | B1 |
6601843 | Miki | Aug 2003 | B2 |
7354038 | Watase | Apr 2008 | B2 |
7677550 | Okazaki | Mar 2010 | B2 |
8678372 | Yasukawa | Mar 2014 | B2 |
8979088 | Itabashi | Mar 2015 | B2 |
9757965 | Uehling | Sep 2017 | B1 |
20050138433 | Linetsky | Jun 2005 | A1 |
20060145410 | Park | Jul 2006 | A1 |
20060180990 | Ueda | Aug 2006 | A1 |
20100244363 | Sheng | Sep 2010 | A1 |
20130221602 | Walsh et al. | Aug 2013 | A1 |
Entry |
---|
Related U.S. Appl. No. 15/294,385, filed Oct. 14, 2016. |
Number | Date | Country | |
---|---|---|---|
20180327203 A1 | Nov 2018 | US |
Number | Date | Country | |
---|---|---|---|
Parent | 15407959 | Jan 2017 | US |
Child | 16044925 | US |