This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2021-179754 filed Nov. 2, 2021.
The present invention relates to a sheet transportation device and an image forming apparatus.
A sheet transportation device described in JP2020-190657A includes transport means that transports a sheet toward a predetermined position, a motor that drives the transport means, sheet detection means that detects the sheet on a sheet transport path toward the predetermined position via the transport means, torque detection means that detects load torque applied to the motor, and control means that executes speed control of changing a rotation speed of the motor according to a timing when the sheet detection means has detected the sheet during execution of a transport operation of transporting the sheet with the transport means.
The sheet transportation device that transports a sheet member includes a plurality of transport rollers arranged with an interval from an upstream side to a downstream side in a transport direction of the sheet member.
For convenience of a machine layout, the transport direction of the sheet member is different in some cases between a first transport roller and a second transport roller arranged on the downstream side of the first transport roller in the transport direction of the sheet member. Specifically, the first transport roller transports the sheet member toward a first direction, and the second transport roller transports the sheet member toward a second direction different from the first direction in some cases. In such a case, a guide portion that guides the sheet member transported by the first transport roller toward the second transport roller is provided.
The guide portion guides the sheet member in a region pinched between a first line extending from a part of the first transport roller, in which the sheet member is pinched, in the first direction and a second line extending from a part of the second transport roller, in which the sheet member is pinched, in the second direction. In such a case, the transported sheet member receives a resistance from the guide portion. The resistance increases in some cases.
Aspects of non-limiting embodiments of the present disclosure relate to a sheet transportation device and an image forming apparatus that decrease a resistance received by a transported sheet member from a guide portion compared to a case where the transported sheet member passes through only a region pinched between a first line and a second line.
Aspects of certain non-limiting embodiments of the present disclosure overcome the above disadvantages and/or other disadvantages not described above. However, aspects of the non-limiting embodiments are not required to overcome the disadvantages described above, and aspects of the non-limiting embodiments of the present disclosure may not overcome any of the disadvantages described above.
According to an aspect of the present disclosure, there is provided that a sheet transportation device includes a first transport roller that transports a sheet member toward a first direction, a second transport roller that is arranged on a downstream side of the first transport roller in a transport direction of the sheet member and transports the sheet member in a second direction different from the first direction, and a guide portion that guides the sheet member by coming into contact with a leading end of the sheet member in a region on a second transport roller side with respect to a first line extending from a part of the first transport roller, in which the sheet member is pinched, in the first direction and on an opposite side to a first transport roller side with respect to a second line extending from a part of the second transport roller, in which the sheet member is pinched, in the second direction.
Exemplary embodiment(s) of the present invention will be described in detail based on the following figures, wherein:
Examples of a sheet transportation device and an image forming apparatus according to an exemplary embodiment of the present disclosure will be described with reference to
Overall Configuration of Image Forming Apparatus
As shown in
In the image forming apparatus 10 having the configuration, the sheet member P is accommodated by the accommodating units 60 and 70, and the sheet member P accommodated in any one of the accommodating units 60 and 70 is transported along the transport path 16 by the transporting unit 14. Further, a toner image formed by the image forming unit 12 is formed on the transported sheet member P, and the sheet member P on which the toner image is formed is discharged to the outside of an apparatus body 10a.
Image Forming Unit 12
As shown in
Toner Image Forming Unit 30
The plurality of toner image forming units 30 are included to form a toner image for each color. In the present exemplary embodiment, in total, four colors of yellow (Y), magenta (M), cyan (C), and black (K) toner image forming units 30 are provided. In the following description, in a case where it is not necessary to distinguish between yellow (Y), magenta (M), cyan (C), and black (K), Y, M, C, and K attached to the reference numerals are omitted.
As shown in
Accordingly, the toner image forming unit 30 having each color forms an image having each color using each color of toner.
In addition, as shown in
Transfer Unit 32
As shown in
In addition, the transfer unit 32 includes a winding roller 56 around which the transfer belt 50 is wound and a drive roller 58 around which the transfer belt 50 is wound and which transmits a rotational force to the transfer belt 50. Accordingly, the transfer belt 50 moves around in an arrow direction in
Further, the transfer unit 32 includes a secondary transfer roller 54 that is arranged on the opposite side of the winding roller 56 with the transfer belt 50 pinched therebetween and that transfers a toner image transferred to the transfer belt 50 to the sheet member P. A transfer nip NT where the toner image is transferred to the sheet member P is formed between the secondary transfer roller 54 and the transfer belt 50.
In the configuration, in order of yellow (Y), magenta (M), cyan (C), and black (K), the toner image is primarily transferred to the transfer belt 50 by the primary transfer roller 52. On the other hand, the toner image is transferred by the secondary transfer roller 54 from the transfer belt 50 to the sheet member P transported while being pinched between the transfer belt 50 and the secondary transfer roller 54. Further, the sheet member P to which the toner image is transferred is transported toward the fixing device 34.
Fixing Device 34
As shown in
Accommodating Units 60 and 70
As shown in
Transporting Unit 14
As shown in
Others
As shown in
Major Portion Configuration
Next, the accommodating units 60 and 70 and the transporting unit 14 will be described. The transporting unit 14 is an example of the sheet transportation device.
Accommodating Units 60 and 70
As shown in
In the present exemplary embodiment, the accommodating unit 60 generally accommodates the A4 sheet member P, and the accommodating unit 70 generally accommodates the postcard-sized sheet member P. In the image forming apparatus 10, the consumption of the A4 sheet member P is the largest. The number of sheets that can be accommodated in the accommodating unit 60 accommodating the sheet members P of which the consumption is the largest is larger than the number of sheets that can be accommodated in the accommodating unit 70. In other words, the thickness of the accommodating unit 60 in the device up-down direction is larger than the thickness of the accommodating unit 70 in the device up-down direction.
Transporting Unit 14
As shown in
In addition, the transporting unit 14 includes a feeding roller 20b that feeds the sheet member P accommodated in the accommodating unit 70 to the transport path 16 and a prevention roller 22b that prevents double-feeding of the sheet members P fed by the feeding roller 20b. The prevention roller 22b is an example of a third transport roller.
The transporting unit 14 further includes a transport roller 72 that is arranged between the prevention roller 22b and the adjusting roller 24 in the sheet transport direction and a guide plate 76 that guides the sheet member P transported by the prevention roller 22b toward the transport roller 72.
In addition, as shown in
In addition, the transporting unit 14 further includes a transport roller 80 that is arranged between the prevention roller 22a and the transport roller 72 in the sheet transport direction and a guide plate 82 that guides the sheet member P transported by the prevention roller 22a toward the transport roller 80.
The transporting unit 14 further includes a guide plate 86 and a guide plate 90 that guide the sheet member P transported by the transport roller 80 toward the transport roller 72 and a restricting unit 92.
The transport path 16 is divided into two paths on the upstream side of the transport roller 72 in the sheet transport direction. One is a transport path 16a through which the sheet members P stacked on the accommodating unit 60 are transported, and the other is a transport path 16b through which the sheet members P stacked on the accommodating unit 70 are transported.
Transport Roller 72
The transport roller 72 has the device depth direction as an axial direction and is arranged above the accommodating unit 70 in the device up-down direction with a gap with respect to a side wall 11 of the apparatus body 10a as shown in
In addition, the roller portion 72a and the roller portion 72b are arranged in the device width direction, the roller portion 72a is arranged on a side wall 11 side, and the roller portion 72b is arranged on the opposite side of the side wall 11 with the roller portion 72a interposed therebetween. In the present exemplary embodiment, the roller portion 72b is driven, and the roller portion 72a is driven by the roller portion 72b. The roller portion 72b is an example of one roller portion, and the roller portion 72a is an example of the other roller portion.
Feeding Roller 20b, Prevention Roller 22b, and Guide Plate 76
As shown in
The prevention roller 22b is arranged below the transport roller 72 and on one side (the right in
The guide plate 76 is curved such that the opposite side of the transport path 16b is convex in a case of being viewed from the device depth direction. The guide plate 76 guides the sheet member P transported in the device width direction by the prevention roller 22b toward the transport roller 72 that transports the sheet member P in the device up-down direction. The guide plate 76 is an example of another guide portion.
Feeding Roller 20a, Prevention Roller 22a, and Guide Plate 82
As shown in
The prevention roller 22a is arranged below the transport roller 72 and on the one side (the right in
The guide plate 82 is linear in a case of being viewed from the device depth direction and is inclined with respect to the device width direction such that one side in the device width direction is lower than the other side. The guide plate 82 guides the sheet member P transported in the device width direction by the prevention roller 22a toward the transport roller 80.
Transport Roller 80, Guide Plate 86, Guide Plate 90, and Restricting Unit 92
The transport roller 80 has the device depth direction as an axial direction and is arranged between the transport roller 72 and the prevention roller 22a in the device up-down direction and the device width direction as shown in
Herein, a frictional force generated between the surface of the transport roller 80 and the sheet member P is lower than a frictional force generated between the surfaces of the prevention rollers 22a and 22b and the sheet member P in consideration of life. In other words, a force of transporting the sheet member P by the transport roller 80 is weaker than a force of transporting the prevention rollers 22a and 22b. For this reason, for example, it is preferable that a resistance received by the sheet member P transported by the transport roller 80 is lower.
The guide plate 86 is linear in a case of being viewed from the device depth direction and is inclined with respect to the device width direction such that one side in the device width direction is lower than the other side. The guide plate 86 guides the sheet member P such that the sheet member P follows the first direction while supporting the back surface of the sheet member P transported in the first direction by the transport roller 80.
The guide plate 90 is curved such that the other side in the device width direction is convex in a case of being viewed from the device depth direction. Herein, as shown in
The guide plate 90 guides the sheet member P by coming into contact with a leading end of the sheet member P in a region (a region R1 in
In addition, in a case of being viewed from the device depth direction, the guide plate 90 is arranged in a region where the transport roller 72 is arranged in the device width direction. In other words, in a case of being viewed from the axial direction of the transport roller 80, the guide plate 90 is arranged in the region where the transport roller 72 is arranged in a direction perpendicular to the axial direction of the transport roller 80 and is parallel to a horizontal plane. Accordingly, in the region where the transport roller 72 is arranged in the device width direction, the guide plate 90 comes into contact with at least a part of the leading end of the sheet member P and guides the sheet member P such that the leading end of the sheet member P moves on a curved trajectory. In other words, the guide plate 90 comes into contact with at least a part of the leading end of the sheet member P and guides the sheet member P such that the leading end of the sheet member P moves on a smooth curved trajectory.
Specifically, as a moving direction of the leading end of the transported sheet member P changes from a direction inclined on one side with respect to the device up-down direction to a direction inclined on the other side with respect to the device up-down direction, the leading end of the sheet member P moves on a curved trajectory.
The restricting unit 92 is arranged on the opposite side to the guide plate 86 with the transport path 16a placed therebetween. Accordingly, the restricting unit 92 comes into contact with the front surface of the sheet member P that is transported while the leading end thereof is in contact with the guide plate 90 and restricts a transport position of the sheet member P.
Action
Next, action of the transporting unit 14 will be described. In particular, a process of transporting the sheet members P stacked in the accommodating unit 70 to the transport roller 72 and a process of transporting the sheet members P stacked in the accommodating unit 60 to the transport roller 72 will be described. The process of transporting the sheet members P stacked in the accommodating unit 60 to the transport roller 72 will be described in comparison to a transporting unit 214 according to a comparative embodiment.
Transport of Sheet Members P Stacked in Accommodating Unit 70
In the transporting unit 14, the feeding roller 20b shown in
As shown in
Configuration of Transporting Unit 214
As shown in
The guide plate 290 has a flat plate surface overlapping the second line L2 in a case of being viewed from the device depth direction and guides the sheet member P having the leading end in contact with the guide plate 290 toward the transport roller 72. That is, the transporting unit 214 guides the sheet member P such that the sheet member P passes through a region (a region R2 in
Transport of Sheet Members P Stacked in Accommodating Unit 60
In the transporting units 14 and 214, the feeding roller 20a shown in
The prevention roller 22a transports the sheet member P in the device width direction. Further, the guide plate 82 inclined with respect to the device width direction supports the back surface of the sheet member P transported by the prevention roller 22a and guides the sheet member toward the transport roller 80. In addition, the transport roller 80 receives the sheet member P guided by the guide plate 82 and transports the sheet member.
As shown in
Herein, as shown in
Further, as shown in
On the contrary, as shown in
Further, as shown in
As shown in
Analysis
Next, as for the transporting unit 14 and the transporting unit 214, results obtained by analyzing a resistance received by the sheet member P, which is transported from the accommodating unit 60, from the guide plates 90 and 290 using the finite element method will be described.
Analysis Specifications
Specifications other than the specifications described above are the same specifications used for the transporting unit 14 and the transporting unit 214.
Analysis Conditions
Analysis conditions such as the transport force of the transport roller 80 are the same conditions for the transporting unit 14 and the transporting unit 214.
Analysis Results
Analysis results will be described using a graph in
In a case where the leading end of the sheet member P comes into contact with the guide plate 290 and the moving direction of the leading end abruptly changes in the transporting unit 214 as shown in
Further, in a case where the leading end portion of the sheet member P comes into contact with the plate surface of the guide plate 290 and bends in the transporting unit 214 as shown in
In addition, in a case where the sheet surface of the leading end portion of the sheet member P comes into contact with the plate surface of the guide plate 290 in the transporting unit 214 as shown in
On the contrary, in a case where the leading end of the sheet member P comes into contact with the guide plate 90 and the moving direction of the leading end changes in the transporting unit 14 as shown in
However, a distance M4 between a position where the leading end of the sheet member P comes into contact with the guide plate 90 and the axis of the transport roller 80 in the first direction is longer than a distance M5 between a position where the leading end of the sheet member P comes into contact with the guide plate 290 and the axis of the transport roller 80 in the first direction (see
Further, in the transporting unit 14, the leading end of the sheet member P that is in contact with the guide plate 90 moves in a direction separating away from the second line L2 (see
Further, in a case where the leading end of the sheet member P moves on a curved trajectory while being in contact with the curved surface of the guide plate 90 in the transporting unit 14 and the sheet member P warps as shown in
In addition, in a case where the leading end of the sheet member P moves on a curved trajectory while being in contact with the curved surface of the guide plate 90 in the transporting unit 14 and the sheet member P warps as shown in
However, as can be seen by comparing
Outline
As described above, a resistance received by the transported sheet member P from the guide plate 90 is lower in the transporting unit 14 than in the transporting unit 214 in which the sheet member P passes through only the region R2 pinched between the first line L1 and the second line L2.
In addition, in the transporting unit 14, the guide plate 90 guides the sheet member P such that the leading end of the sheet member P moves on a curved trajectory having the convex side separating away from the second line L2 in the device width direction in a case of being viewed from the device depth direction. For this reason, compared to a case where the moving direction of the leading end of the sheet member P abruptly changes, an abrupt change in a resistance received by the sheet member P from the guide plate 90 is suppressed.
In addition, the guide plate 90 moves such that the leading end of the sheet member P moves on a curved trajectory in the region where the transport roller 72 is arranged in the device width direction in the transporting unit 14. Accordingly, compared to a case where the leading end of the sheet member P moves outside a region where the transport roller 72 is provided in the device width direction, a range where the guide plate 90 and the transport roller 72 are provided in the device width direction is narrow.
In addition, in the transporting unit 14, the guide plate 90 is curved such that the side separating away from the second line L2 in the device width direction is convex in a case of being viewed from the device depth direction. Accordingly, compared to a case where a bent portion is formed in the guide plate, an abrupt change in a resistance received by the sheet member P from the guide plate 90 is suppressed.
In addition, in the transporting unit 14, the guide plate 90 is arranged in the region where the transport roller 72 is arranged in the device width direction. Compared to a case where the guide plate is arranged outside the region where the transport roller 72 is provided in the device width direction, the range where the guide plate 90 and the transport roller 72 are provided in the device width direction is narrow.
In addition, in the transporting unit 14, the leading end of the sheet member P guided by the guide plate 76 comes into contact with the roller portion 72a (a solid line of
In addition, compared to a case where the image forming apparatus 10 includes the transporting unit 214, as a resistance received by the sheet member P from the guide plate 90 decreases, jamming of the sheet member P inside the apparatus body 10a is suppressed.
In addition, in the image forming apparatus 10, the lower portion of the accommodating unit 60 overlaps the upper portions of the castors 110 in the device up-down direction. For this reason, compared to a case where the accommodating unit is arranged above the castors 110, the height of the image forming apparatus 10 is lowered.
Although details of a certain exemplary embodiment of the present disclosure have been described, the present disclosure is not limited to such an exemplary embodiment, and it is clear for those skilled in the art that the present disclosure can take other various exemplary embodiments within the scope of the present disclosure. For example, although the transporting unit 14 is used in the image forming apparatus 10 adopting the electrophotographic method in the exemplary embodiment, for example, the transporting unit may be used in an image forming apparatus adopting an inkjet method.
In addition, the guide plate 90 moves such that the leading end of the sheet member P moves on a curved trajectory in the exemplary embodiment, but the leading end of the sheet member P may move in the region R1. For example, the leading end of the sheet member P may move linearly in the region R1. However, in this case, action achieved by moving the leading end on the curved trajectory is not achieved.
In addition, the guide plate 90 moves such that the leading end of the sheet member P moves on a curved trajectory in the region R2 in the exemplary embodiment, but the leading end of the sheet member P may move outside the region R2. However, in this case, action achieved by moving the leading end of the sheet member P in the region R2 is not achieved.
In addition, in the exemplary embodiment, the guide plate 90 that guides the leading end of the sheet member P is a plate-shaped member, but without being limited to the plate-shaped member, may be formed to have a curved surface with which the leading end of the sheet member P comes into contact. For example, a molded member in which the curved surface is formed may be used, curved rods may be arranged in the device depth direction, or a resin film may be bent in a curved shape.
In addition, the guide plate 76 that guides the leading end of the sheet member P is a plate-shaped member in the exemplary embodiment, but without being limited to the plate-shaped member, the sheet member P may be transported such that the leading end of the sheet member P comes into contact with the roller portion 72b. For example, the molded member in which the curved surface is formed may be used, the curved rods may be arranged in the device depth direction, or the resin film may be bent in a curved shape.
The foregoing description of the exemplary embodiments of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, thereby enabling others skilled in the art to understand the invention for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the following claims and their equivalents.
Number | Date | Country | Kind |
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2021-179754 | Nov 2021 | JP | national |