This application is based on Japanese Patent Applications No. 2019-133883 filed on Jul. 19, 2019, the entire contents of which are incorporated herein by reference.
The present invention relates to a sheet tray and an image forming device that may use a long sheet.
In the related art, there is known a sheet tray that may stack a plurality of kinds of lengths of sheets by providing a second tray that is slidable to a first tray. In the sheet tray, the length of the sheet tray may be further increased by using an auxiliary rail.
However, when a sheet tray is adapted to a long sheet, the sheet tray becomes long to reduce the rigidity easily, and attachment and detachment of an image forming device with respect to the device main body become inconvenient.
Here, an object of the present invention is to provide a sheet tray and an image forming device that may accommodate a long sheet and have high rigidity.
According to an aspect of the invention, a sheet tray configured to accommodate a sheet includes a first tray, a second tray directly connectable to the first tray, and a third tray directly connectable to the first tray and to the second tray in a state where the second tray is disengaged from the first tray, the third tray being made of metal. The sheet tray is configured to take a first state where the first tray is directly connected to the second tray and a second state where the third tray connects the first tray to the second tray. The sheet tray is configured to accommodate a sheet having a first size in the first state and a sheet having a second size longer than the sheet having the first size in the second state.
According to this sheet tray, the first tray and the second tray are directly connected to each other, so that a short sheet having the first size may be accommodated. The first tray and the second tray are connected to each other by the third tray, so that the sheet tray is lengthened, and a long sheet having the second size may be accommodated. Since the third tray is made of metal, even when the first tray and the second tray are connected to each other by the third tray, the rigidity of the sheet tray may be increased.
According to the sheet tray and the image forming device of the present invention, a long sheet may be accommodated, and the rigidity may be increased.
Hereinafter, an embodiment of the present invention is specifically described with reference to the drawings as appropriate.
As illustrated in
The sheet feeding unit 3 is provided in a lower portion in the device main body 2. The sheet feeding unit 3 mainly includes a sheet tray ST, a pressure plate 3A, and a sheet feeding mechanism 3B. The device main body 2 includes a mounting unit 2B on which the sheet tray ST is mounted, and the sheet tray ST is detachably mounted on the mounting unit 2B. The sheet tray ST may stack the sheet S. The sheet S accommodated in the sheet tray ST is lifted by the pressure plate 3A and fed toward the process unit 5 by the sheet feeding mechanism 3B. The sheet S is stacked on the sheet tray ST so that the longitudinal direction of the sheet S is along the left-right direction of
The exposure device 4 is disposed in the upper portion in the device main body 2 and includes a laser light emission unit (not illustrated), a polygon mirror, a lens, a reflecting mirror, and the like which are not denoted by reference numerals. In the exposure device 4, laser light (see a chain line) based on the image data emitted from the laser light emission unit is scanned on the surface of the photosensitive drum 61 at a high speed so that the surface of the photosensitive drum 61 is exposed.
The process unit 5 is disposed under the exposure device 4 and may be detached from the device main body 2 via an opening (not illustrated) that is opened by rotating a front cover 2A provided in the device main body 2 forward. The process unit 5 includes a drum cartridge 6 and a developing cartridge 7. In the present embodiment, for convenience, the left side of
The drum cartridge 6 mainly includes a photosensitive drum 61, a charger 62, and a transfer roller 63. The developing cartridge 7 is configured to be detachably mounted on the drum cartridge 6. The developing cartridge 7 mainly includes a developing roller 71, a feeding roller 72, a thickness regulation blade 73, and a toner accommodation unit 74 that accommodates toner.
In the process unit 5, the surface of the photosensitive drum 61 is uniformly positively charged by the charger 62 and then exposed with the laser light from the exposure device 4 with high speed scanning. As a result, the potential of the exposed portion is lowered, and an electrostatic latent image based on the image data is formed on the photosensitive drum 61. The toner in the toner accommodation unit 74 is fed to a developing roller 71 via the feeding roller 72 and positively charged by friction between the feeding roller 72 and the developing roller 71. The toner fed onto the developing roller 71 enters a gap with the thickness regulation blade 73 according to the rotation of the developing roller 71, is further charged by friction, and is carried on the developing roller 71 as a thin layer having a certain thickness.
The toner carried on the developing roller 71 is fed from the developing roller 71 to the electrostatic latent image formed on the photosensitive drum 61. Accordingly, the electrostatic latent image is visualized so that a toner image is formed on the photosensitive drum 61. The sheet S is conveyed to a portion between the photosensitive drum 61 and the transfer roller 63 so that the toner image on the photosensitive drum 61 is transferred onto the sheet S.
The fixing unit 8 is disposed rearward from the process unit 5 and mainly includes a heating member 81 and a pressure member 82 that holds the sheet S with the heating member 81. In the fixing unit 8, the toner image transferred onto the sheet S is heat-fixed while the sheet S passes through a portion between the heating member 81 and the pressure member 82. The sheet S on which the toner image is heat-fixed is discharged onto a sheet discharging tray 2D by a discharge roller 2C.
As illustrated in
The sheet tray ST1 in the first state may accommodate with the sheet S with a first size. Meanwhile, the sheet tray ST2 in the second state may accommodate the sheet S having a second size that is longer than the sheet S having the first size.
As illustrated in
The pressure plate 3A is disposed along the upper surface of the bottom plate 11 of the first tray 10. The pressure plate 3A may swing up and down with a trailing end which is an end portion far from the front panel 13 as a supporting point.
In the first tray 10, the pressure plate 3A is formed of a metal plate, and the others are configured with plastic.
In an end portion of the bottom plate 11 which is far from the front panel 13, the first tray 10 includes first support surfaces 11A that support the sheet S from below. The first support surfaces 11A are provided in both end portions in the width direction.
A tray guide 14 that is engaged with a guide rail 21 of the second tray 20 and slides is provided between the first support surfaces 11A. A plurality of grooves that are engaged with the lower surface of the guide rail 21 and extend in the longitudinal direction are provided on the upper surface of the tray guide 14.
In a boundary between the first support surface 11A and the tray guide 14, the first tray 10 includes a fitting unit 110 that engages with the upper surface and the lower surface of the guide rail 21. The fitting unit 110 includes a plurality of upper surface engagement units 111 that protrude from the end portion of the first support surface 11A toward the central portion of the bottom plate 11 in the width direction and a lower surface engagement unit 112 that is an end portion of the tray guide 14 on the outside in the width direction and disposed to be apart from the upper surface engagement units 111 so that the guide rail 21 may be received between the upper surface engagement units 111.
The first tray 10 is provided with a plurality of positioning protrusions 120 that protrude upward from the upper surface of the tray guide 14 and protrude outward in the width direction. The positioning protrusions 120 may be engaged with a lock unit 26B (see
Each of the pair of first side walls 12 include a recess 12A and a first drawing restriction unit 12B at the upper edge. The first drawing restriction unit 12B is adjacent to the recess 12A on the rear side. Therefore, the first drawing restriction unit 12B protrudes relatively upward compared with the recess 12A. The first drawing restriction unit 12B comes into contact with a stopper 2R (see
Each of the pair of first side walls 12 is provided with slide guides 121 that guide the slide movement of the second tray 20 with respect to the first tray 10. The slide guides 121 include upper guides 121A that protrude from the side surfaces of the pair of first side walls 12 in trailing end portions on the inner side in the width direction, and lower guides 121B that are disposed under the upper guides 121A and vertically face the upper guides 121A each other. According to the present embodiment, three upper guides 121A are provided side by side in the longitudinal direction.
The second tray 20 includes the guide rail 21, a pair of second side walls 22, a rear panel 23, an end guide 25, and a lock member 26. The second tray 20 is mainly made of plastic.
The guide rail 21 corresponds to a bottom plate of the second tray 20 and includes a second support surface 21A that supports the sheet S from below. The guide rail 21 is a member that guides the end guide 25 restricting the position of the trailing end of the sheet S so as to be slidable in the longitudinal direction. The guide rail 21 includes a plurality of fine grooves 21B arranged in the longitudinal direction on the upper surface.
The guide rail 21 engages with the tray guide 14 of the first tray 10 and thus is slidable in the longitudinal direction with respect to the first tray 10. When the guide rail 21 engages with the fitting unit 110 of the first tray 10, the movement of the guide rail 21 to the first tray 10 in the vertical direction is restricted by the upper surface engagement units 111 and the lower surface engagement unit 112 of the fitting unit 110.
The end guide 25 is a member that guides a longitudinal end of the sheet S. The end guide 25 engages with the guide rail 21 so as to be slidable in the longitudinal direction. The end guide 25 selectively engages with a portion of the grooves 21B to define the position with respect to the guide rail 21 in the longitudinal direction.
In the end portion close to the front panel 13 on the upper surface, the guide rail 21 includes a protrusion 21C that restricts the slide of the end guide 25. When the end guide 25 moves in a direction close to the front panel 13, the protrusion 21C comes into contact with the end guide 25 and restricts further forward movement of the end guide 25.
The pair of second side walls 22 are disposed in the end portions in the width direction of the second tray 20. Each of the second side walls 22 includes a slide rail 22A that extends forward in an elongated manner. The slide rail 22A may engage with the slide guide 121 to be sandwiched between the upper guide 121A and the lower guide 121B of the slide guide 121. When the slide rail 22A engages with the slide guide 121, the slide movement of the second tray 20 with respect to the first tray 10 is guided. Accordingly, the second tray 20 is slidable with respect to the first tray 10 between the first position and the second position in the first state of being directly connected to the first tray 10.
Specifically, as illustrated in
When the second tray 20 is in the first position, the sheet tray ST1 may accommodate the sheet S with the first size. When the second tray 20 is in the second position, the sheet tray ST1 may accommodate the sheet S with the third size that is longer than the first size and shorter than the second size.
As illustrated in
Referring back to
As illustrated in
The bottom plate 31 is provided with a recess 31B recessed downward at the center in the width direction and includes third support surfaces 31A that support the sheet S from below on both sides of the recess 31B in the width direction. The recess 31B is recessed downward with respect to the third support surfaces 31A.
A projection 34, an engagement member 36, and pressing units 37 are provided on the bottom surface of the recess 31B.
The projection 34 is disposed in the rear portion of the bottom plate 31. The projection 34 is formed to protrude upward by cutting and raising a portion of the bottom plate 31. When the second tray 20 is connected to the third tray 30, the lock unit 26B of the second tray 20 engages with the projection 34. Accordingly, the position of the second tray 20 with respect to the third tray 30 in the longitudinal direction is locked.
The engagement member 36 and the pressing units 37 are disposed in front of the projection 34. Both of the engagement member 36 and the pressing units 37 are formed by cutting and raising the bottom plate 31 and protrude from the bottom surface of the recess 31B.
The engagement member 36 engages with the protrusion 21C of the second tray 20. More specifically, as illustrated in
The pressing units 37 are disposed one by one on both sides of the engagement member 36 in the width direction. The pressing unit 37 abuts to the upper surface in the front end portion of the guide rail 21 and restricts upward movement of the guide rail 21.
The connection unit 38 extends in the longitudinal direction from the front end which is an end of the recess 31B in the longitudinal direction. The upper surface of the connection unit 38 has a height slightly higher than the third support surface 31A. The connection unit 38 is connected to the first tray 10 by being inserted into the fitting unit 110 (
As illustrated in
Referring back to
The outer side walls 32B are positioned on the outer side than the inner side walls 32A in the width direction, and the upper walls 32C link the upper ends of the inner side walls 32A and the upper ends of the outer side walls 32B. As illustrated in
The connection unit 33 includes a positioning unit 33A and a vertical positioning unit 33B.
The positioning unit 33A is a portion having a shape of extending from a front end portion of a portion protruding upward from an upper edge portion of the third side wall 32 to the outer side in the width direction. The positioning unit 33A is inclined in the width direction so that the end portion on the outer side in the width direction is positioned rearward than the end portion on the inner side in the width direction. Therefore, when the third tray 30 is connected to the first tray 10, if the positioning units 33A are from the rear sides of the upper guides 121A, the first side walls 12 are bent to the outer side in the width direction by the inclination of the positioning units 33A, and the positioning units 33A move to the inner side than the upper guides 121A in the width direction and wrap around from the inner side of the upper guides 121A in the width direction toward the front side of the upper guides 121A.
When the third tray 30 is connected to the first tray 10, the positioning units 33A abut the upper guides 121A of the slide guides 121 that are positioned on the most rear side in the longitudinal direction. Specifically, when the third tray 30 is connected to the first tray 10, the positioning units 33A abut the upper guides 121A from the front side, and the drawing of the third tray 30 from the first tray 10 in the longitudinal direction is restricted.
As illustrated in
Referring back to
As illustrated in
As illustrated in
The pair of side frames 51 are disposed to be apart from each other in the width direction orthogonal to the longitudinal direction of the sheet S.
The underbar 52 is bridged to link the lower portions of the pair of side frames 51 and is electrically grounded. Three underbars 52 are provided to be apart from each other in the front-back direction. When the sheet tray ST2 in the second state is mounted on the mounting unit 2B, the third tray 30 may come into contact with the underbar 52.
As illustrated in
In a state where a maximum amount of the sheets S are stacked in the sheet tray ST2 in the second state, and the sheet tray ST2 in the second state is mounted in the device main body 2 of the image forming device 1, a lower end unit 27 of the second tray 20 comes into contact with a flat installation surface G on which the device main body 2 is installed. When the sheet tray ST2 is mounted on the device main body 2 in a state were the sheet S is not stacked, the lower end unit 27 may or may not come into contact with the installation surface G. Even when the lower end unit 27 does not come into in contact with the installation surface G, if a maximum amount of the sheets S are stacked in the sheet tray ST2, the sheet tray ST2 is slightly bent, so that the lower end unit 27 of the second tray 20 comes into contact with the installation surface G.
According to the sheet tray ST and the image forming device 1 as described above, the following effects may be achieved.
Since the sheet tray ST of the present embodiment is set to the sheet tray ST1 in the first state by directly connecting the first tray 10 to the second tray 20, a short sheet having the first size may be accommodated. Since the sheet tray ST is set to the sheet tray ST2 in the second state by connecting the first tray 10 to the second tray 20 with the third tray 30, the sheet tray ST2 is lengthened, so that a long sheet having the second size may be accommodated. Since the third tray 30 is made of metal, even when the first tray 10 is connected to the second tray 20 with the third tray 30, the rigidity of the sheet tray ST2 may be increased.
With respect to the sheet tray ST, the connection unit 38 is inserted to the fitting unit 110 by using the fitting unit 110 using the connection of the first tray 10 to the second tray 20, so that the first tray 10 and the third tray 30 are connected to each other. Therefore, the sheet tray ST may be easily rearranged to the first state and the second state.
With respect to the sheet tray ST, the second tray 20 and the third tray 30 may be positioned by using the protrusion 21C that restricts the sliding of the end guide 25.
With respect to the sheet tray ST, when the sheet S is stacked from the first tray 10 to the second tray 20 in the sheet tray ST2 in a state where the first tray 10 is connected to the second tray 20 with the third tray 30, the sheet S is lifted with the inclined portion 36B, and thus the sheet S is hardly caught by the engagement member 36. That is, the sheet S may be smoothly stacked in the sheet tray ST2.
The pressing unit 37 suppresses the twist of the second tray 20 with respect to the third tray 30. That is, the rigidity of the sheet tray ST2 in the second state may be increased.
When the sheet is stacked from the first tray 10 to the second tray 20 on the sheet tray ST2 in the second state, the heights of the first support surfaces 11A, the third support surface 31A, and the second support surface 21A decrease in this order, and thus the sheet S is hardly caught in a seam of each support surface.
The position of the second tray 20 with respect to the third tray 30 in the longitudinal direction may be locked by using the lock unit 26B that locks the position of the second tray 20 with respect to the first tray 10.
The third tray 30 may be positioned with respect to the first tray 10 in the longitudinal direction by using the slide guide 121 that guides the slide movement of the second tray 20 with respect to the first tray 10.
Since the third tray 30 includes the pair of third side walls 32 in the end portion in the width direction, the rigidity of the third tray 30 may be increased. The third side wall 32 includes the inner side wall 32A, the outer side wall 32B, and the upper wall 32C, and these surround the second side wall 22, so that the rigidity of the sheet tray ST2 in the second state may be increased.
The drawing of the sheet tray ST2 may be stopped by using the stopper 2R that stops the drawing of the sheet tray ST1.
When the maximum amount of the sheets S are stacked in the sheet tray ST2, the lower end unit 27 of the second tray 20 comes into contact with the installation surface G, and thus the weight of the sheet tray ST2 in which the sheets S are stacked may be received by the installation surface G via the second tray 20. Therefore, the excessive bending of the sheet tray ST2 may be recuded.
When the sheet tray ST2 is mounted on the mounting unit 2B, the third tray 30 comes into contact with the underbar 52, so that the electric charge accumulated in the third tray 30 may be discharged.
Although the embodiments of the present invention are described above, the present invention is not limited to the above embodiments. The specific configuration may be changed as appropriate without departing from the spirit of the present invention.
For example, in the above embodiment, the first tray 10, the second tray 20, and the third tray 30 may be separated from each other, but may be an inseparable integral structure. For example, the sheet tray may be configured to include a first portion made of plastic which is positioned on the inner side of the device main body, a second portion made of plastic which is positioned on the outer side of the device main body, and a third portion which is positioned between the first portion and the second portion over the inner side and the outer side of the device main body. Even in this case, since the third portion is made of metal, high rigidity of the sheet tray may be secured by the third portion. Therefore, even when a long sheet is stacked on the sheet tray, the sheet may be stably supported.
According to the embodiment, it is configured that the sheet having the second size may be accommodated in the second state where the third tray 30 connects the first tray 10 to the second tray 20, but a third state that may accommodate the sheet having the second size may be set by detaching the second tray 20 from the sheet tray in the first state and directly connecting the third tray 30B to the first tray 10 instead of the second tray 20 as illustrated in
According to the embodiment, when a maximum amount of the sheets S are stacked on the sheet tray ST2 in the second state, the second tray 20 comes into contact with the installation surface G, but the third tray 30 may come into contact with the installation surface G. Also in this case, since the installation surface G receives the weight of the sheets S via the third tray 30, the excessive bending of the sheet tray ST2 may be reduced.
In the embodiment, the first drawing restriction units are provided on both of the pair of first side walls, but the first drawing restriction unit may be provided on one side. In the same manner, the second drawing restriction units are provided on both of the pair of third side walls, but the second drawing restriction unit may be provided on one side.
In the embodiment, a laser printer is exemplified as an example of the image forming device to which the sheet tray is applied, but the image forming device may be, for example, a copying machine or a multi function device.
Each element of the embodiment and modified examples may be appropriately combined to be implemented.
Number | Date | Country | Kind |
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JP2019-133883 | Jul 2019 | JP | national |
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2004-315230 | Nov 2004 | JP |
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Number | Date | Country | |
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20210016985 A1 | Jan 2021 | US |